Extra Deep Cut-Off at 250 m Depth - A Case Study

"Many existing dams are subject to underwater seepage due to subsoil conditions, like deep alluvial deposits or pervious rocks or karst. Remedial works are necessary in order to install new cut-off walls to stop the water flow. In some cases the cut-off walls have to be executed at depths never reached so far, and difficult to reach with traditional foundation techniques. In many cases the Hydromill technology proved to be the best system to overpass rocky layers and ensure the required verticality. The maximum depth reached by the industry was in the range of 120-150 meters. This article describes the test performed to excavate and cast in place a 3.2x1.5 m panel to a depth of 250 m. The article will also describe the stratigraphy of the site down to 250 meters, as well as the technique adopted to achieve the said depth with deviations from verticality of 30 cm along the longitudinal axis (0.12%) and 20 cm along the transverse axis (0.10%), measured at the bottom of the excavation. The concreting of the panel, for about 1,100 m³, with plastic concrete in the lower portion and conventional concrete in the upper portion will be illustrated. Finally, the tests performed during the excavation and after concrete casting will be also described, with special attention to the continuous directional core drilling that was performed along the whole length of the panel to verify the results of the deviation from verticality, through the onboard instruments, and to control the quality of concrete at a depth never reached before. IntroductionMany existing dams are subject to underwater seepage due to subsoil conditions, like deep alluvial deposits or caves and cavities or acid solutions in the bedrock formations.Conventional remedial works generally consist in the construction of an additional cut-off wall throughout the dam body and the subsoil, in most cases being deeper than the original one. Today, many examples of successful remedial cut-off walls allow the engineers to design the most suitable solution according to the dam and subsoil characteristics and nature.The real difficulty stems from the depth at which the new cut-off wall has to be socketed in competent rock or soil, so as to eliminate underwater seepage. The maximum depth ever achieved with a cut-off wall is 122.5 m for the remedial work of Mud Mountain Dam, Washington, USA, in 1988-1990. This 0.85-1.0 m thick cut-off wall was realized by means of a Hydromill, by excavating single 2.8 m-wide secant panels."