North Carolina Natural Phosphate: A Geologic and Agronomic Overview

PCS Phosphate operates an open-pit phosphate mine in the central coastal plane of North Carolina. The company has mining and refining facilities located on the south shore of the Pamlico River. Phosphate ore is recovered at the Aurora facility by open-cast mining techniques. Walking draglines and bucketwheel excavators remove the overburden and mine the phosphate ore. The mined ore is slurried about 8 km (5 miles) to the processing plant. At the plant, the phosphate ore slurry is passed through screens to remove material coarser than 2 mm (10 mesh) and then pumped through hydrocyclones to remove material finer than 75 mm (200 mesh). The resulting phosphate and sand mixture is treated with various reagents and subjected to an anionic flotation process. A cationic flotation process removes the sand from the final phosphate concentrate.