Performance Of An Industrial Balling Circuit : II Residence Time Distribution Studies

A detailed study of the residence time distribution in an industrial balling circuit is presented. Using fired recycle pellets as a tracer impulse in each experiment, material was found to pass through the drum under plug flow conditions with a mean residence time of about 20 seconds. The time for a single pass through the entire circuit is about 60 seconds. Approximately three passes are required for fresh feed to report as product. Segregation of the tracer pellets in the system, according to their diameter, was observed and reasons for this are suggested. These results should be of potential use in the modeling and control of ball balling circuits in the iron ore industry.