Site Development and Foundation Planning for a Wastewater Treatment Plant Expansion

A wastewater treatment plant commissioned in 1978 is undergoing a major expansion. Planning various phases of the 8-hectare expansion at this site requires an understanding of the site response during and after construction, and the potential impact on adjacent properties and infrastructure. The expansion project requires nominally 5 m of site grading fill for flood protection. The site is underlain by loose to compact fine sand over firm to very stiff clay stratum that extends to great depths. Ground improvement is required to mitigate the liquefaction hazard in the fine sand stratum, and preloading is proposed to reduce post- construction settlements in the deep clay. Site development and foundation systems for the plant expansion project were evaluated by conducting settlement analyses which accounted for the historic and future site loading and 3-D modeling of soil layers with interpolation between borehole and cone penetration test (CPT) locations. The numerical model was calibrated to match short-term and long-term settlements measured at the plant site. The analyses were carried out to assess the effects of past loading, proposed preload and surcharge heights, lateral extents and durations as well as vibro-replacement ground improvement on post-construction settlements. Two design options were considered for the preload footprint across the site and foundation system for proposed facilities. It is shown that limiting the preload extent and founding some of the proposed structures on deep friction piles reduce the predicted settlements of adjacent infrastructure and result in reasonable performance for the proposed facilities. INTRODUCTION A wastewater treatment plant commissioned in 1978 will be replaced with a new plant on an undeveloped portion of the site to provide wastewater treatment for an expanded service area. The existing facilities must remain in operation until completion of the new plant. The site grade will be raised nominally 5 m for flood protection. The large areal extent of the site grading fill and plant structures will cause stress changes extending to great depths in the underlying soils and result in settlement of the existing and new structures. Historic settlement of the existing facilities has been tolerable for plant operations, but no settlement performance data was recorded during site development and post-construction from 1978 to 2007. Development of the 8-hectare expansion at this site is planned in three phases to reduce the overall construction schedule. Planning for each phase requires evaluating the effects of various site development activities from start to completion of expansion and during the design life (i.e. post-construction period), and the potential impact on existing wastewater treatment facilities and adjacent properties and infrastructure including an adjacent viaduct structure. Figure 1 presents the site plan and three distinct site development phases considered for the plant expansion.