Sustainable productivity in the exploitation processes of a mining site adjacent to communities

Both, Teck Carmen de Andacollo (Teck CDA) and Orica, work hard in the implementation of new technologies available in the explosives industry and drilling and blasting techniques, with the objective of sustainable development of their operations, regeneration, and protection of the environment, also considering the welfare and relationship with the surrounding communities. The open-pit Carmen de Andacollo mine is located adjacent to the town of Andacollo. Therefore, both companies together have developed the implementation of different techniques and technologies to mitigate the impacts of mining operations in the community, considering an important part of this challenge to minimize the impact of their perception of blasting by reducing the level of vibrations and sound pressure (airblast), in addition to the control of dust and smoke, strengthening sustainable production in harmony with communities. The technologies and techniques that have been implemented are the installation of airblast and vibration monitoring stations stands out, whose database has records since 2011. Using the vibration database, different models were developed to predict the vibration level of blasting in its design phase, achieving a difference of 4.1% between the estimated and measured values in the last year. Two techniques stand out to minimize the ejection of material, "Hydraulic Dome" and "Dual layer blasting", the first consists of water irrigation on the surface to be blasted and the second is an unconventional blasting technique, which was awarded in 2015 for its results in the environment. Also pre-splitting engineering has been modified in a positive evolution, where through different configurations, the airblast has been reduced by 15% compared with records from 2011 to 2022. Finally, due to the impact of operational restrictions, such as days available to blast, number of holes, and powder factors, the wireless initiation technology was implemented, which allowed reducing the limitations in the loading, generating an improvement in terms of blasted materials over conventional systems. Understanding the restrictions and challenges in terms of impact on communities, the correct implementation of all these techniques is important, and in conjunction with collaborative work, it has been shown and validated that producing in a sustainable and sustainable manner is possible.