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By P. R. Gage, R. W. Bartlett

SILICIDE coatings on refractory metals are often applied by transporting a silicon halide vapor to a hot metal surface where dissociation or hydrogen reduction occurs. The subsequent chemical reaction to produce the coating requires diffusion of silicon or the refractory metal through the in situ silicide layer. This solid-state diffusion process step is often slower than the vapor-transport step and, therefore, rate controlling. This situation is analogous to the parabolic oxidation of metals in which the oxidation rate is controlled by diffusion through the oxide layer. The purposes of this study were to 1) measure the rate of formation of MoSiz and MoSi2 coatings under conditions such that the silicide diffusion process is rate controlling and lower silicide compounds are not formed and 2) determine by a marker experiment whether silicon or the respective refractory metals are the principal diffusing species in the disilicides.

Jan 1, 1965

By David R. Maneval, Ralph A. Lambert, H. B. Charmbury

Subsidence, although it may or may not be apparent on the surface, is an inevitable consequence of deep coal mining and a frequent cause of damage to surface structures. Efforts to prevent subsidence go back many years, but there is still only one known antidote that is both technically feasible and predictable. This is the hydraulic or pneumatic stowing of solids-or flushing. In coal mines, however, flushing has been rarely used because it is considered the most expensive method of filling such mines, even though the reverse is true for ore mines. It is thus significant that the method has found favor in a comprehensive program the Commonwealth of Pennsylvania has undertaken to eliminate the hazards of abandoned coal mines within its jurisdiction. In "Operation Backfill," as the program is known, the Commonwealth has successfully used hydraulic flushing and fully justified the method economically.

Jan 4, 1967

By K. R. Y. Simha, W. L. Fourney, D. C. Holloway

An experimental investigation was performed to evaluate the role of stress waves in the pre-splitting operation. 3D birefringent Plexiglas models and the dynamic photoelastic technique were used to visualize the stress waves generated by the detonation. Simultaneous as well as sequential detonation of the explosive charges were investigated. The development of fractures and stress waves were recorded using a high speed multiple spark gap camera of the Cranz-Shardin type. The experimental data was analyzed and displayed-on a Lagrangian diagram to present an overall picture of the entire dynamic event. It was repeatedly observed in the tests that the time required for the completion of the pre-splitting operation as practiced in the field is of the same order as that for the transit time for the stress waves between the blastholes thereby revealing the highly elasto-dynamic nature of the event.

Jan 1, 1982

By C. W. Kempton

IF New England were located in some distant and almost inaccessible region, there is no doubt that its mineral resources would have been ere this well developed and generally acknowledged, but laboring under the disadvantage of nearness, it has been neglected. Its surface, moreover, is not cut up by mountains and canons, and the remnants of many of the old ridges are extensively covered by glacial drift. Having for the past ten months been engaged in the development of a. mineral district in Southeastern Maine, I would take this opportunity to lay before the Institute sketches of results, and try to give some idea of the formations as found. The Sullivan Mining District extends from the town of Franklin, through Hancock, Sullivan, and Gouldsborough, from northwest to southeast, about sixteen miles. A general idea of this locality may be gathered from the map accompanying. (Fig. 1).

Jan 1, 1879

By G. L. Hundley, R. E. Mussler, D. H. Yee, F. E. Block, R. S. Olsen

An anhydrous chlorination process for the recovery of copper from chalcopyrite was investigated. Pelletized concentrate was reacted continuously with gaseous chlorine in a vertical shaft reactor at 550° and 650°C. While the copper was withdrawn with the rest of the metals as molten chlorides from the bottom, 99-x% sulfur was distilled from the top of the reactor. The molten metal chlorides were pulverized and dropped continuously into an upward flowing stream of oxygen. Over 80% of the iron chlorides were converted to oxides in a vertical free-fall reactor at 800° and 900°C while the copper chlorides passed through unoxidized. Copper was recovered in powder form by electrowinning continuously from chloride solutions using a diaphragm cell. The product sloughed easily from a titanium cathode and showed no iron contamination. Current efficiencies and power consumptions averaged 77% and 1.24 kw-hr per lb.

Jan 1, 1974

An overland belt conveyor system installed at Simco-Peabody's mine near Coshocton, Ohio, is presently carrying coal three miles at an estimated cost of 4.499 per ton-mile. Installed by Link-Belt Co. in late 1961, this system transports coal from open pit and underground mining operations to the Conesville Power Plant. Simco-Peabody has mining operations over a considerable area just east of the Conesville Station. In 1960 the power plant completed plans to enlarge by adding a third boiler. As a result, Simco-Peabody was required to provide means to produce and handle more coal. The haulage equipment, which consisted of one 90-ton, five 60-ton and one 50-ton off- highway trucks, was too small to handle the increasing daily coal demands. Annual tonnage was approaching a million tons and in a few years would be well over that figure.

Jan 4, 1963

By J. A. Herbst, J. L. Sepulveda, J. D. Miller

Abstract-Lead cake, a zinc smelter flue dust residue, consists primarily of lead sulfate. Characteristic properties of lead cake were determined in order to aid the understanding of reaction mechanisms involved in bismuth removal from lead cake by sulfuric acid digestion. Sp gr (specific gravity) measurements, surface area measurements, and photomicrographs revealed that the particles of lead cake are quite porous and seem to consist of an agglomeration of submicron grains (0.4 pm) fused together in a manner similar to cement clinker. Analysis of experimental rate data, which was independent of particle size, indicates that the dissolution reaction involves two distinct, rate limiting steps. The initial stage of reaction appears to be limited mainly by intergranular diffusion of the reactant, hydrogen ion, while the latter stage of reaction appears to be controlled by diffusion of soluble reaction products through the reaction product layer of the individual grains.

Jan 4, 1978

By Kiyoshi Mizui

Processes for manufacturing prereduced iron pellets from iron ore dust occurring in iron works have recently begun on an industrial scale. Because of their high porosity and low mechanical strength, these prereduced iron pellets tend to oxidize again and disintegrate into fine particles during transportation and storage; this may result in such difficulties as decreased yield, undesirable work environment and heat generation during oxidation. A possible process for avoiding oxidation and disintegration of prereduced pellets is increasing the density through briquetting. The authors carried out briquetting tests under various conditions, attempting to find optimum briquetting conditions. They found that crushing prereduced pellets and adjusting the particle size to a certain range before briquetting increased the briquette strength and reduced the amount of binder needed. Oxidation resistance of briquettes and raw material pellets was compared in open air and at high temperatures. Briquettes showed superior oxidation resistance.

Jan 1, 1977

By J. W. Downey, A. E. Dwight, R. A. Conner

THE MgCu2 type Laves phase has been observed in the thorium-osmium and thorium-iridium systems. Two alloys corresponding to ThOs2 and ThIr, were prepared by arc melting a 5-g charge in a water-cooled copper. crucible. Both alloys were very brittle. X-ray diffraction patterns were obtained using filtered Cu and Co radiation with a Straumanis-type DeBye-Scherrer camera. The a,, values as shown in Table I were obtained by a Nelson-Riley extrapolation. The structure belongs to space group Oh7-Fd3m. Relative intensities for each of these compounds were calculated on the assumption that 8 thorium atoms occupy (a) positions and 16 osmium or irid-ium atoms occupy (d) positions. The calculated intensities are the product of the Lorentz-polarization factor, the multiplicity factor and F', the structure factor, neglecting the absorption and temperature

Jan 1, 1959

By M. J. deBastiani, John Kostuik

The Denison orebody, located on the north limb of a syncline, rests at depths of 800 ft in the northern end of the property to 3000 ft at the southern end, and has a composite dip of 19º, varying locally from 0º to 45º. It is composed essentially of two pyritized conglomerate beds separated by a varying thickness of quartzite. The thickness of the upper conglomerate reef of the main ore zone varies from 2 to 15 ft while the lower reef is from 2 to 12 ft. Mining, whether carried out over the entire section of the reefs and quartzite or by selective mining of the reefs, is accomplished by room and pillar methods, with an initial 67% extraction on the advance towards the property boundaries. The underground ore handling requirement in such an orebody has become one of the most challenging problems in mining.

Jan 8, 1966

By High Archbald

It is possible to construct a simple diagram of the earnings, or the production, of the men employed at a coal mine that will show not only if the conditions tend toward contentment among the men, but if the operating distribution of the work is correct. As earnings are the greatest cause of discontent, even exceeding all the other causes, if contentment exists in the matter of earnings, the likelihood of other discontents flaring up is greatly lessened. The basis of such a diagram would be the Gaussian curve of the normal variation in human ability. Such a curve has long been recognized. H. L. Moore,' in discussing the quantitative relation between wages and ability says: "It has been pointed out that industrial efficiency is dependent upon physical, mental, and moral qualities, and these qualities . . . there is good reason for regarding as being distributed according to the Gaussian law.

Jan 1, 1925

By Hugh Archbald

IT is possible to construct a simple diagram of the earnings, or the production, of the men employed at a coal mine that will show not only if the conditions tend toward contentment among the men, but if the operating distribution of the work is correct. As earnings are the greatest cause of discontent, even exceeding all the other causes, if contentment exists in the matter of earnings, the likelihood of other discontents flaring up is greatly lessened. The basis of such a diagram would be the Gaussian curve of the normal variation in human ability. Such a curve has long been recog-nized. H. L. Moore,1 in discussing the quantitative relation between wages and ability says: "It has been pointed out that industrial efficiency is dependent upon physical, mental, and moral qualities, and these qualities . . . there is good reason for regarding as being distributed according to the Gaussian law..

Jan 7, 1924

By Michael W. Roper

McDermitt mine is located southwest of McDermitt, Nev., ½ mile north of the old Cordero mine. Geologic structure of the district is that of a Miocene age collapse-type caldera in a region of Basin and Range normal faulting. The McDermitt ore body possess a tabular, gently dipping configuration within 150 ft of the surface over an area 2200 x 2500 ft. Indicated ore reserves are 3 million tons at 10 lb Hg per ton. The ore zone averages 20 ft in thickness and consists of cinnabar (HgS) and corderoite (Hg3S2Cl2) deposited parallel to bedding in argillized Miocene age tuffaceous lacustrine sediments. The ore body is localized above a silicious sinter-silicified lake-bed breccia. This "opalite" breccia unit possesses a gently dipping, apronlike configuration, striking northeast, parallel the trend of the Cordero deposit, and thinning to the north and northwest.

Jan 1, 1977

By T. A. O’Hara

SINCE May 1948, when tungsten carbide bits were introduced at the Flin Flon mine, they have been popular with the miners because of their fast drilling speed and low gage loss. The high cost of commercial carbide bits and tipped drill steel, however, prevented their use except for the hardest rock. In an effort to extend the use of tungsten carbide on a basis economically competitive with detachable steel bits, experimental work was begun in 1950 to test the feasibility of making tungsten carbide tipped drill steel in the mine drill steel shop. This work showed that tipped drill steel could be made locally at less than half the cost of the commercial product. The performance of the local tipped drill steel was comparable to that obtained with commercial carbide bits and tipped drill steel and the cost per foot drilled was much lower.

Jan 3, 1954

By Richard R. Klimpel

This paper takes the liberation model recently developed by Klimpel and Austin for liberation from a binary system and reduces the over-all model form to a number of useful limiting cases. General use of the complete model form, while quite broad in utility, requires a numerical integration computer program for prediction of liberation given a specified minor component grain size distribution coupled with an optimization algorithm such as linear programming in order to back- calculate the associated grain size distribution from experimental data. In this paper, analytical solutions to the model are achieved for various assumed distributions of the minor component. These solutions are algebraic equations capable of predictive use with a hand calculator and back-calculation with very simple trial and error search procedures. The use of these special model solutions is illustrated on several sets of experimental liberation data, and the approach is shown to have practical utility.

Jan 1, 1984

By I. Stapf

Systematic investigations on silver-rare earth metal systems have been extended on the Ag-Ce system in order to clarify the discrepancies reported in literature. The phase diagram has been reinvestigated on the base of thermal analyses and of microstructure examination on cast and annealed specimen. All intermetallic phases Ag4Ce, Ag3Ce, Ag2Ce and AgCe show no extended range of homogeneity, they melt congruently fm), or decompose peritectically (d) at 815 °C (d), 1030 °C (m), 855 °C (d) and 855 °C (m), respectively. The system shows eutectics at 793 °C/10 at.%, 780 °C/42 at.%, and about 505 °C/81 at.% Ce. d-Ce dissolves up to 2 at .% Ag and decomposes metatectically at 710 °C. Furthermore, the phase transformation of the intermetallics would be clarified. The phases Ag5Ce and Ag51Ce14 reported in literature could not be verified.

Jan 1, 1984

By F. J. Menzer, E. M. Schern

The Morenci/Metcalf porphyry copper mining operation, located in southeastern Arizona, currently processes approximately 91,000 tonnes of ore per day and has copper ore reserves estimated to be in excess of one bill ion tonnes. Functional groups within the Geology Department (currently staffed with six professional and two support personnel include mine geology, project geology, and hydrogeology. The primary task of mine geologists is daily preblast bench face mapping with grade and mill amenability estimates. Auxiliary duties include detailed in-pi t metal distribution evaluation, mineragraphic work and flux quarry geology. Project geologists conduct exploration and preliminary development projects both within and outside the Morenci district and provide support to ore reserve block modeling and geotechnical work performed by the Morenci mine engineering group. Hydrogeologists handle exploration for and development of groundwater resources and groundwater flow modeling, mine dump leach solution penetration and recovery evaluation, and tailing dam water reclamation.

Jan 1, 1984

By Frederick Prime

At the last meeting of the Institute, Mr. A. L. Holley read a paper on "Steel," in which he proposes for it a definition so opposed to the one generally received, as to call for some remarks. Until within the last five or six years there has been no dispute on the subject, and it seems worth while to investigate the matter. For not only does a proper tax on all importations depend on a proper appreciation of the term steel, but it is necessary to know whether steel, or wroughtiron, or homogeneous iron are requisite in all processes of manufacture in which malleable iron is employed, on accouut of cost, strength, etc. Karsten* says: "Iron may be obtained, either as an unforgeable, unweldable metal, which melts at a high heat, termed cast-iron ; or as a ductile, weldable, soft, metal, which can only be melted at the

By Henry Emmett Gross, David R. Mitchell, H. E. Oehler

THE production of fluorspar is one of the smaller nonmetallic industries in the United States with a capital investment-about $10,000,000. Shipments from United States mines' in 1936 totaled 176,231 short tons valued at $3,111,268, an average price of $17.65 per ton. The United States produces about 40 per cent of the world's fluorspar, of which about 90 per cent comes from the Illinois and Kentucky deposits along the Ohio River.2 Further detailed information on the fluorspar industry in the United States is given by Hatmaker and Davis.28 Fluorspar is marketed according to the following relative quantities and specifications : [ ] The concentration of the coarser sizes presents relatively little difficulty, good recoveries being obtained with jigs and tables. However, sizes smaller than about 10 mesh cannot be successfully treated by ordinary gravity separation methods and so have been accumulating as

Jan 1, 1938

By S. E. Haszko

SEVERAL new XGa2 intermetallic compounds, Table 1, where X is a rare earth, having the AlB, structure were prepared as part of a continuing study of the magnetic and structural properties of rare-earth alloys.' In this note, the crystallographic results of these compounds are presented. Chart, Eq. 121 for the data in Fig. 1 can be adequately represented by The corresponding standard free-energy change is AF; = -4.576 T log K = -20,900 + 10.20T [5I At low nitrogen concentrations the ratio of mole fraction to weight percentage is a constant so that the mole fraction X of nitrogen is given by X = 0.0392 [%NJ. At low values of X, the activity and the concearation approach each other, hence K, = 0.0392 K,, where K, is expressed in terms of the mole fraction of nitrogen. Hence Eqs. [4]. and [5] become

Jan 1, 1962