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By Fuad S. Maayeh, Robert J. Evans, Paul M. Yavorsky

A description and capabilities of the Mine Roof Simulator at the Pittsburgh Mining Technology Center is illustrated for testing longwall roof support equipment. This unique Mine Roof Simulator has the capacity to exert 3 million lbs. of compressive force vertically and 1.6 million lbs. of force horizontally to simulate loads on hydraulic supports typically found in longwall mining. The supports that undergo testing are instrumented with strain gauges and photoelastic coatings such that critically strained areas become readily apparent. These critically strained areas are redesigned or retrofitted with appropriate reinforcement and retested. A data base will be accumulated from several support designs that will lead to an optimized design that will have the potential to reduce downtime by malfunctions of supports and thus increase productivity. A typical test procedure and analysis is given for a two leg 350 ton shield along with a description for placement of strain gauges, displacement gauges, and hydraulic pressure monitors for critical sites.

Jan 1, 1982

By Emery R. Hayhurst

SILICOSIS has been described in a report of the American Public Health Association as a disease due to breathing air containing silica, characterized anatomically by generalized fibrotic changes and the development of miliary nodulations in both lungs, and clinically by shortness of breath, decreased chest expansion, lessened capacity for work, absence of fever, increased susceptibility to tuberculosis (some or all of which symptoms may be present), and by characteristic X-ray findings. ... The disease is divided arbitrarily into first, second, and third stages for convenience of description and possible compensation purposes. At least two distinct types of silicosis are recognized, acute and chronic. The acute form was reported as early as 1713, when a British patent for grinding flint by wet methods was granted because the dry powdered material "proved very destructive to mankind, so much that any person, ever so healthful, working in that business cannot possibly survive over two years."

Jan 1, 1936

By J. W. Stewart

ONE of the postwar problems posed for mineral engineering educators is the desire of some mature student veterans to finish their college education under the G. I. Bill of Rights as quickly as possible, a desire that is quite understandable. Not only have they lost several years of education, which they wish to make up as quickly as possible, but many are married and have families and want to become productive as soon as possible in order to support their families properly. The obvious solution to this problem, if it really is serious, would appear to be a continuation of the wartime Accelerated Program, as it was carried on in most colleges and universities. As a matter of fact some schools are known to have continued their wartime programs in one or another form. To ascertain just what our mineral engineering schools generally are doing to meet this postwar problem, last April a questionnaire was sent to administrative officers at colleges and universities

Jan 1, 1946

By H. B. Kinnear

THE first copper stool used under an ingot mold to receive molten steel has recently been taken out of service after it had received ingots amounting to 6012 gross tons. This stool, weighing 8330 lb. had been in continuous service for 1822 heats since its installation. From this modest beginning the use of copper for ingot-mold stools grew to 425,000 lb. in 1934, with an additional 50,000 lb. of copper used in the form of inserts in cast-iron stools. During 1935 the quantity of copper used for stools increased by about 350,000 lb., making a total of 775,000 lb. now in use for that purpose. Copper used for inserts has increased during this time 180,000 lb., or over 350 per cent, to a total of 230,000 lb. The total of copper, therefore, in use at present under ingot molds is slightly over 1.000,000 lb.

Jan 1, 1936

By Coolbaugh, Franklin

CRUSHING of Climax mine-run ore is carried out in two plants: No. 1 plant (flowsheet in Fig. 1) has a capacity of approximately 5000 tons per day. It is used as a stand-by except when maximum production is required. No. 2 plant (Fig. 2) has a top capacity of approximately 17,000 tons per day. The No. 2 crusher is more efficient to operate on reduced tonnages regardless of the wide variation in peak capacities. The system of crushing is similar in both plants: Mine ore, of a size which can be drawn through 48 by 96-in. slusher openings underground, is dumped into the crusher bins from ten-ton mine cars and fed into 48 by 60-in. Buchanan jaw crushers by means of chutes and Ross chain feeders. The jaw crushers are set to discharge at approximately 9-in. size. Jaw crusher discharge is conveyed to 7-ft. Symons standard cone crushers where it is broken to minus-2-in. size,

Jan 1, 1946

By John Ziats

This chapter covers the drawing requirements for the design of a comminution plant.

Jan 1, 1982

Arizona Bureau of Mines and College of Mines and Engineering, University of Arizona, Tucson, Ariz. Lists of the maps and bulletins available will be sent upon request to G M Butler, Director, Arizona Bureau of Mines, Tucson, Ariz Bulletin 119, A resume of the geology of Arizona, by N. H Darton, is sold for $1, postpaid Fourteen other bulletins, any five of which may be had free of charge (additional numbers may be purchased for 10 cents each) are available as follows - 106, A geological reconnaissance of the Tucson and Amole Mountains, by Olaf P Jenkins and Eldred D Wilson, 114, Fluorspar, by M A Allen and G M Butler, 120, Gold and copper deposits near Payson, Arizona, by Carl Lausen and Eldred D Wilson, 122, Quicksilver resources of Arizona, by Carl Lausen and E D. Gardner, 123, Geology and ore deposits of the Courtland?Gleeson region, Arizona, by Eldred D Wilson; 125, The mineral industries of Arizona, by J B Tenney, 126, Asbestos deposits of

Jan 1, 1933

By A. H. Lindley, Fraizer M. Stewart

For many years large mining companies were able to finance nearly all of their capital requirements from internally generated funds. However, during the last decade, funds needed for capital expenditures, dividends, and scheduled debt retirement have grown faster than cash flow. As a result the minerals industry has had to rely increasingly on other sources of funds. Getting the capital for new mining projects is a challenge, particularly for smaller companies. New methods of financing and new variations to old methods have been developed and more are needed. Commercial banks are short-term lenders. By policy their loans are limited to low risk loans-those made solely on the borrower's general credit, and secured loans where cash flow is sufficient to provide repayment within a comparatively short term. To maintain liquidity, banks prefer to make loans of less than seven years' term. If a longer loan is needed an insurance company or pension trust may take the long-term part.

Jan 1, 1971

By N. A. Ziegler

A certain amount of interest has been indicated recently in the resistance to oxidation at high temperatures of iron-aluminum alloys (rich in iron). Hautmanl published a paper in which some interesting results are given. According to his paper, only alloys containing at least 8 per cent aluminum indicate a marked improvement in their resistance to oxidation. At about this aluminum content, however, alloys become brittle, which considerably reduces their commercial value. About two years ago the author performed a series of experiments, the results of which are presented here. A series of iron-aluminum-carbon alloys was prepared by melting electrolytic iron, aluminum and high-carbon iron alloy in an induction vacuum furnace.2 The list of these alloys is given in Table I. Each alloy was forged in the ordinary way to All carbon determinations were performed by " Yensen " method. [N. A. Ziegler: Recent Developments in Analysis of Carbon in Iron and Iron Alloys. Trans. Amer. Electrochem. Soc. (1929) 56, 231.1

Jan 1, 1932

(Members are urged to send in for this column any notes of interest concerning themselves or their fellow-members.) Members and guests who registered at Institute headquarters during .the period Jan. 10 to Feb. 10, 1915: N. H. Emmons, 2d, Dover, Mass. R. 0. Hocking, Redruth, England. Paul W. Gaebelein, Cornucopia, Ore. G. H. Carnahan, New York, N. Y. H. D. Kinney, Easton, Pa. W. A. Wilson, Salt Lake City, Utah. W. D. McDougall, New York, N. Y. H. V. Winchell, Minneapolis, Minn. Kirby Thomas, New York, N. Y. Mrs. H. V. Winchell, Minneapolis, Minn. V. T. Lawshe, Newark, N. J. Keijiro Nishio, Tokyo, Japan. Henry S. Stebbins, who has been connected with the firm of Oglebay, Norton & Co., Cleveland, since 1892, has resigned to accept a position with M. A. Hanna & Co. of the same city. E. L. Newhouse has been chosen First Vice-President of the American Smelting & Refining Co. in place of the late Barton Sewell.

Jan 3, 1915

(Under this heading will be published notes sent to the Secretary of the Institute of members or other persons introduced by members) Young mining engineer, and geologist, member, technical, graduate with four years' varied mining experience in the West and Southwest as miner, surveyor and engineer. Past 18 months, work in mine geology, mapping and examinations. Would prefer assisting consulting engineer or work with exploration company in foreign service. Unmarried. Age, 28. No. 331. Member; aged 35, married, with 10 years' experience in the Southwest, thoroughly competent to take full charge of mining and milling operations. Particularly fitted to handle either gold or tungsten producers. At liberty February 1. Will go anywhere. No. 340. A member wants a roving commission to examine old mines of the Mother Lode in. California, especially those which can be bought for their taxes. Some of these mines are reported to contain large quantities of low-grade ores which can now be treated at a profit. No. 341.

Jan 2, 1917

By H. B. Charmbury, D. R. Mitchell

Recovery of fine coal from solids reporting to wash water has become increasingly important. These solids range from about 28 mesh to 0 and constitute 3 to 7 pct by weight of the feed tonnage to a coal preparation plant. In the past they were usually wasted to streams, but present clean stream legislation makes it necessary to remove them from the wash water and, if economically possible, recover the associated coal as a saleable product. Where these solids are not wasted to streams or to slime ponds they are recovered by thickeners and filters. Since filter cake is often high in ash or sulfur, or both, it is not readily marketed or used. Common practice is to mix it with other plant products, generally slack or cleaned run-of-mine. Uniform blending is difficult, not only because the impurity is usually high, but also because during certain operating periods it is possible to get a concentration of this filter cake in a railroad or barge.

Jan 2, 1959

By William E. Ford, Edward Salisbury Dana

1. Simple Hydrocarbons. Chiefly members of the Paraffin Series C,H2,+2. SCHEERERITE. In whitish monoclinic crystals. Perhaps a polymer of marsh-gas (CHI). Found in brown coal at Uznach, Switzerland. HATCHEITITE. Mountain Tallow. In thin plates, or massive. Like soft wax. Color yellowish. Indices, 1.47-1.50. Ratio of C to H = nearly 1 : 1. From the Coal-measures near Merthyr-Tydvil in Glamorganshire, England; from Galicia. PARAFE-IN. A native crystallized paraffin has been described as occurring in cavities in basaltic lava near Paterno, Sicily. Indices, 1.49-1.52. OZOCERITE. Mineral wax in part. Like wax or spermaceti in appearance and consistency. Colorless to white when pure; often leelr-green, yellowish, brownish yellow, brown. Indices, 1.51-1'54. Essentially a paraffin, and consisting chiefly of one of the higher members of the series. Occurs in beds of coal, or associated bituminous deposits, as at Slanik, Moldavia; Roumania; Boryslaw in the Carpathians. Also occurs in southern Utah on a large scale.

Jan 1, 1922

By Joseph Cervik

INTRODUCTION Common methods of controlling gob gas in U.S. mines are by means of ventilation of gob areas and gas drainage through surface boreholes. Costs of drilling surface gob holes increase as deeper coal- beds are mined. Where gob holes cannot be drilled because of topography, ventilation is the only means of control. Even then, sufficient air may not be available to dilute methane in the bleeder entries to acceptable levels. Thus, new methods of gob gas control need to be developed that are independent of surface topography, and of the mine ventilation system, and less costly than present systems. Except for slight variations in procedures and equipment, Great Britain, West Germany, France, Belguim, Poland, and Czechoslovakia use a common methane control method that is different from the system generally used in the United States. This Bureau of Mines paper reviews European mining methods, mining conditions, and methane control technology and discusses their applicability to U.S. mines.

Jan 1, 1981

By Thomas D. Henderson, Donald E. Crowell

INTRODUCTION This paper presents a "case history" of the steps taken to estimate capital and operating costs for a typical porphyry copper concentrator of ±9,070 metric tons (10,000 short tons) per day capacity. The concentrator described herein is hypothetical, but is based on experience and is, in effect, a composite of several actual projects. The numbers used are illustrative only and do not represent actual costs at any particular concentrator. These numbers are, however, representative of typical milling costs at one point in time, and. are sufficiently accurate to illustrate the cost estimating procedures described in this paper. It is not possible to publish actual, current milling costs and, in any event, actual cost figures quickly become meaningless in today's economic situation with various costs all rising at different rates. The paper is divided into three parts: (1) order-of-magnitude estimate, (2) feasibility study estimate, and (3) discussion of differences between estimated and actual costs.

Jan 1, 1978

By W. J. Travers

SEVERAL new procedures for completing oil wells have been developed in recent years. Each method when used where properly applicable promises to be a definite aid to operators in lowering development or operating costs, or in developing the full potentialities of the oil well. Multiple-zone completions are now frequently used, in contrast to the older practice of setting a solid water string over each zone to be produced. Gravel packing in unconsolidated formations often prevents sand troubles formerly experienced where a conventional perforated liner was used. Light-weight bentonitic clay muds and oil-base drilling fluids are definite steps toward eliminating mudding damage, which occurs when heavy rotary mud is used. Since in each case the new procedure developed is an alternate of older conventional methods, a problem of selection is presented. The purpose of this paper is to suggest methods of arriving at these choices and to present practical observations that may be of aid in their application.

Jan 1, 1942

By Donald Ingvoldstad, Harold E. Lee

At Bunker Hill the original charge storage and preparation system was installed in 1917 to accommodate lead-silver gravity mill products. Only minor tonnages of wet fines such as vanner and flotation concentrates were received. Charge flux and diluent requirements were provided by an ample supply of siderite middlings and coarse limerock. While oversize material was crushed through Y4-in., the use of roll crushers in series resulted in a more or less granular, free-running charge of adequate porosity. Under such conditions, receipts could be proportioned directly from receiving bins, and suitable blending was obtained by passing the resultant layered composite through a small Stedman disintegrator. This elementary system served well for production and smelting of an extremely lead-rich sinter, in the low column blast furnace. Here sinter physical quality is less critical, and appreciable quantities of raw flux and oxidized ore may be charged directly to the blast furnace without seriously impairing furnace capacity.

Oct 1, 1956

By S. Skowronski

PURPOSE OF INVESTIGATION Since cuprous chloride melts at 418° C., boils at 954° C. to 1033° C.,1 and is known to be volatile at a much lower temperature, the presence of chlorine in any form in or on copper to be melted has always been looked upon by copper refiners as a possible source of-serious copper loss. Although this fact has been known for some time, the copper literature contains little or no information regarding it and the field seems .never to have been properly investigated from a metallurgical standpoint. According to Greenawalt,2 cupric chloride, CuCl2, when ignited gives cuprous chloride; therefore cuprous chloride is always formed when copper enters into reaction with chlorine at a high temperature. Cuprous chloride melts somewhat below a dull red heat, and does not volatilize in closed vessels, even if strongly heated, but if heated in the air it goes off as a white vapor. Hofman3 gives the melting point of cuprous chloride

Jan 2, 1919

By Henry Carlisle

Henry Carlisle: This is November, 1960, and my good friend John Gustafson is sitting on the other side of a tape recorder. I, Henry Carlisle, am going to ask him some questions on the highlights of his life, and he has been good enough to say that he will play this question and answer game with me. Now, John, let's pick out a very interesting period when you went to North Labrador and made a preliminary investigation of the big iron deposits there. You were working for either Timmins or Hollinger, which was it? John K. Gustafson: I was in charge at that time of a Hollinger Exploration Co. office in Toronto. We had acquired options on enough shares to control Labrador Mining and Explorations Co., and through Hollinger North Shore Ltd., another company, we had a 3000 square mile concession in Ungava, Quebec, on the direct extension of the iron ore fields.

Jan 7, 1972

By Jonathan S. Jackson, Bayne B. McMillan, W. Joseph Schlitt

Various dump leach models have been developed by Kennecott, and these are reviewed with an eye toward production forecasting. Some of the models have been bated on first principles, utilizing the chemistry and physics of dump leaching. While providing considerable insight into the leaching process, these have proved to be too cumbersome for use in estimating production. Other models have been based on a declining leach rate for a single block of waste. These permit good short-term projections of solution grades and production, but are inflexible with regard to changes in mining parameters because the trends are based only on historical data. Therefore, a simple and flexible computer model has been developed to aid in leach production forecasting and to provide a tool for assessing the impact of different mining plans on leaching. This program, LEACH, is based on annualized blocks of waste; input parameters are described and examples of its use are given.

Jan 1, 1980