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Comalco Limited has recently completed construction of a $50 million kaolin plant at the site of its bauxite mining and industrial minerals operations at Weipa. The plant will produce 100,000 tonnes per annum of coating grade kaolin for the paper industry.Comalco produced the first coating kaolin from the deposit in 1979 on a trial basis. Since then a variety of quality coating grades with specific particle ize distributions and brightness values have been prepared.Extensive drilling and bulk sampling of the deposit over eight years has shown that the orebody is large and of a high grade suitable for the production of premium quality coating kaolins.The processing plant technology was developed by Comalco in association with the European kaolin and equipment producer Amberger Kaolinwerke GmbH (AKW).The Weipa kaolin plant is the first of this size to be built in the Pacific Basin region and it will offer the region's paper-coating mills a stable and reliable source of high-quality kaolin, shipped from an established bulk loading port. The paper provides an overview of the development of the kaolin investment, the nature of the production process and details the project management procedure used for the design, construction and commissioning of the plant. Three areas of significant interest, the gas turbine fired pray dryer, the moving bridge shiploader and the use of aerobelt conveyors on the project are detailed.

Jan 1, 1988

By E S. B Santiago, C P. N Moreto, L V. S Monteiro, G H. C Melo, R P. Xavier

"An EXTENDED ABSTRACT is available for download. A full-length paper was not prepared for this presentation. Iron oxide-copper-gold (IOCG) systems of the Carajás mineral province (Amazon craton, Brazil) are structurally controlled by regional-scale shear zones and have formed by multiple episodes of fluid circulation and hydrothermal alteration in the Neoarchean (2.71–2.68 Ga and 2.56 Ga) and Palaeoproterozoic (1.90–1.87 Ga).Collectively, fluid inclusion, boron, oxygen and hydrogen isotope data and Cl/Br–Na/Cl ratios in fluid inclusions reveal that regional circulation of non-magmatic brines (eg evaporative fluids/evolved sea water) and mixing with other fluid sources (eg meteoric or magmatic) is an important attribute in the genesis of the Carajás IOCG systems. The ?33S and d34S compositions of sulfides from the Neoarchean and Palaeoproterozoic IOCG systems suggest that the ore-bearing fluids have assimilated sulfur from crustal reservoirs. Nevertheless, most ?33S measurements have indicated mass independent fractionation (MIF) effect for both systems which points to the possible involvement of surface sulfur sources.CITATION:Xavier, R P, Monteiro, L V S, Moreto, C P N, Melo, G H C and Santiago, E S B, 2015. Non-magmatic versus magmatic fluids in the genesis of Archean and Palaeoproterozoic iron oxide-copper-gold systems of the Carajás Mineral Province (Brazil), in Proceedings PACRIM 2015 Congress, pp 281–288 (The Australasian Institute of Mining and Metallurgy: Melbourne)."

Mar 18, 2015

By Sullivan TD, Redman PG

AND INTRODUCTION The Lochiel coal deposit, a large Tertiary soft brown coal deposit in the mid north of South Australia, is currently being investigated by the Electricity Trust of South Australia (ETSA) as a potential source of fuel for a base load power station. Feasibility studies indicated that the proposed dragline method of overburden removal was viable but economically sensitive to both highwail and dump batter angles. The unusual properties of the unconsolidated overburden sediments and the groundwater regime posed a number of intimately related hydrogeological and geotechnical questions which were addressed before and during the excavation of a trial pit. All strata at Lochiel are of soil strength, and artesian aquifers occur above and below the coal. From the initial evaluation of the deposit a number of hydrogeological questions were defined. These related to the rate at which the pore pressure in the silts is reduced by dewatering, the extent of the reduction in pore pressure due to prestripping, and the feasibility of dewatering and depressurising carbonaceous silty sand sequences. The site of the trial pit was selected to answer these and other questions from the basis of a detailed geological, hydrogeological and geotechnical understanding. The trial pit dewatering system simulated a full scale mine dewatering system and included ten pumped wells, twenty drainage wells, and nearly 400 monitoring instruments. It operated from September 1986 to June 1987. The excavation was carried out between February and May 1987.

Jan 1, 1988

By Carter J. P

A two year study into the effects of coal mining induced subsidence on cliff lines was undertaken by the Department of Mineral Resources with the support of a grant under the National Energy Research, Development and Demonstration Program. A new monitoring technique, using an Electronic Distance Meter and acrylic reflectors attached to the cliffs, provided safety for the surveyors and extensive and accurate three dimensional displacement data on the movement of the cliffs as they were being undermined. The study report included many graphs showing the measured vertical and horizontal displacements, differential subsidence, tilts and strains and included analysis of these movements with various parameters, such as, seam thickness, depth of cover and distances between the reflectors, longwall face and the edge of the chain pillar. Some of these graphs are presented in this paper and could be used, with caution, to predict subsidence movements around other cliff lines, after allowing for differences in geology and mining layout. A mechanism is suggested as an explanation for the observed high horizontal movements around the cliff lines. Sixteen percent of the overall lengths of cliffs that were undermined during the monitoring study fell and the contributions of various factors that appeared to influence the cliff falls are discussed. It is concluded that no single factor dominated as the major cause of the cliff falls and, often, many factors combined to cause cliff face instability.

Jan 1, 1992

As mining and extraction processes improve and lower grade ores become economic, mining for most ores have extended to depths beneath the zone of weathering oxidation created over geological history. These deeper openings expose sulphidic formations and reduced mineral species as either primary ore or simply as accessory or gangue minerals in the country rock. This is not new, underground mining for primary base metal and gold have long been familiar with these problems, as have coal and uranium miners. The change is simply that the number of mines exposing sulphidic waste rocks, tailings to the atmosphere and/or leaving behind dewatered sulphidic rock surrounding the mine void has increased the number of sites from where acid mine drainage (AMD) may emanate with consequential problems for the hydrological environment including downstream catchments (Miller et al, 1996). The principles of ecologically sustainable development (Brundtland, 1987) have been more or less ratified by all the developed nations of the world and this has led, amongst other things, to an expansion unprecedented in the research and documentation of means for achieving long-term environmentally acceptable stabilisation of solid wastes of all sorts. These have revealed that AMD problems can be minimised and even reversed in many cases by the integration or co-disposal of biodegradable organic wastes with oxidising sulphidic wastes (Elliott et al, 1996). This paper considers how this might be achieved at mine sites in Australia and the results encountered at some relevant sites.

Jan 1, 1997

By Phillips RN

Semi-confined, trachy-andesite sills which overlie the German Creek Seam, within the critical tensile strain zone, form major groundwater hazards to longwall mining at the German Creek underground mines. The water contained in these aquifers is normally neutral, but highly saline. Techniques used to detect aquifers include routine air-lift pumping in exploratory drill holes, downhole geophysical and geological logging and upstage packer testing. Hydraulic constants are calculated from pump-out and pump-in test results. Hydraulic parameters for the calculation of mine inflow rates are determined from pump-out test results because these tests appear to be more representative of aquifer drainage during goat dewatering than pump- in testing. During mining of the first longwall block at Central Colliery, caving fractures intersected overlying aquifers after the longwall had retreated 40m, and mine water inflow rate rapidly increased from less than one litre/sec to 25 litres/sec. The amount of water pumped out of the mine during first panel extraction was 140 megalitres with drawdown occurring over an area of 168 hectares. In the Southern Colliery area approximately 324 megalitres of highly saline water which is actively stored in the Aquila Sill area will be pre-drained from six well points prior to longwall mining. With effective pre-drainage from surface drill holes, maximum inflow rate into the mine during initial goafing can be reduced from 165 litres/sec to about 45 litres/sec.

Jan 1, 1988

By E Widijanto, A Srikant

PT Freeport Indonesia operates a copper-gold mine located in the remote highlands of Papua, Indonesia, about 3500 km east of Jakarta. Currently, the district produces about 240 000 tonnes per day (tpd) of which about 45 000 tpd come from the DOZ Block Cave and the rest is mined from the Grasberg Open Pit. Over the next ten years, ore production from large block caves in the area is expected to reach about 200 000 tpd, replacing a large part of the production from the Grasberg Pit. Block cave mining alters the hydrological characteristics of the area being mined and when the cave expresses itself at the surface in the form of subsidence, it increases the entrapment area for surface water. Operating a large block cave mine in a region with an average annual rainfall of 5500 mm in steep mountainous terrain and complex geological and hydrological features presents a challenging scenario for dewatering or depressurisation of the area. The high rainfall infiltration and entrapment in stacked mines operating within an essentially single orebody, coupled with the presence of fine-grained and clayey material within the draw points of the block cave, creates mud rushes or wet muck spills, which can endanger the personnel and interrupt production. This paper outlines the problems caused by high water inflow into the DOZ Block Cave and the efforts undertaken to ensure the safety of the miners and continued achievement of desired production rates from underground mining in the district.

Jan 1, 2006

Daily geological mapping of the Panguna porphyry copper/gold system since mining began in 1971 has provided a good basis for resource estimation and mine planning as the mine and estimation methods have advanced. Geology defined during evaluation and early mining has been substantiated and many smaller features have been better defined or identified. Breccias, pebble dykes, major structures and location of lithology contacts important to short term planning and long term pit slope stability have been defined. Correlation of copper and gold with breccia zones is quite striking and was not fully appre- ciated at the end of evaluation. Pit mapping geology, and diamond drill geology and assays, are now routinely added to a Geological Data base on computer, which forms the major geological data base for modelling the deposit. Geology from diamond drill logging, updated by pit mapping, and assays from diamond drilling updated by blast hole assays have been incorporated in a 45 bench deep 486 000 block computer based block model which forms the basis for long and short term planning. The introduction of pre-concentration scre- ening, based on the distribution of mineralisat- ion and fracturing, puts more emphasis on the definition of grade distribution at low concent- ration and on structures in the rock. Geostatistics is now used for resource estimation and has produced acceptable estim- ates. but these need to be refined, particularly in peripheral, low grade areas of the deposit.

Jan 1, 1987

Over the past 15 years many world-class gold discoveries have been made in the region. Some deposits, such as Lihir and Porgera in P.N.G., have a contained gold resource that places them among the top dozen deposits ever found on a worldwide basis. Can we see any pattern to these discoveries, or are they the result of good luck or chance by geologists and prospectors who struck it rich? Whilst such discoveries were a feature of the gold rushes of the 1850s and the 1900s, the present boom is now scientifically based. This paper develops an argument that long-tent, multi-disciplinary exploration by experienced geoscience teams underlie the successes achieved. Dis- coveries nearly always reflect a combination of skills, drawn from the areas of geology, geochemistry, geophysics and remote sensing, and a team approach. They do not represent the chance finds of a prospector's pick or such as the Norseman discovery where the gold reef was first noted by the prospector when his horse fell over the outcrop. The following deposits provide major examples of exploration successes within the Australian-Pacific region, it is not an exhaustive list and I have noted other significant producers at the end of this paper. For the Australian mines listed and based on our estimates for 1990 gold production, they represent about 20 per cent of the Australian production total.

Jan 1, 1991

By McLennan T, Howells E, Zastawny H, Watt J. S

Nuclear techniques have been used to determine the solids weight fraction (W) and ash content of (fine) coal in slurries independent of voidage variations. The method is based on the correlation between W and the hydrogen concentration Hsl (wt/wt) of the slurry. Hsl is determined by combining measurements of neutron moderation and ?-ray transmission. Both Wand ash content are determined by combining the above measurements with the ash-sensitive measurement of X-ray backscatter compensated by a measurement of iron K X-ray intensity.The nuclear analysis system, called the SIRO coal slurry gauge, has been proved in a six-week plant trial at the BHP Steelworks washery at Newcastle, NSW. Several probes, each containing a radioisotope source and scintillation detector, were immersed directly into the coal slurry in the feed box upstream from the bank of flotation cells. For 140 samples W, ash and voidage varied in the ranges of 0 to 13 wt percent, 26 to 41 wt per cent and 0 to 4 vol. per cent, respectively. The r.m.s. difference in solids weight fraction, determined by probe measurements and conventional assay, was 0·52 wt per cent. Ash was determined with an r.m.s. difference of 2·0 wt percent in the coal. Better sampling techniques were used in the last half of the plant trial, and r.m.s. differences were 0.35 wt per cent solids and 1·5 wt per cent ash.

Jan 1, 1986

Blasting in Norwegian mines is often carried out by contractors who tend to look for the cheapest solution, without concern about fragment quality. The requirementsfor a contractor are usually only related to the maximum size of boulders and the quantity per month. Even when the owners of the mine are responsible for blasting, very little effort is made to optimise the blasting process. This paper presents test methods which were used and results from small-scale and full-scale blasting tests. In the small-scale tests, cubes 500 x 500 x 500 mm of four different rock types were blasted in a chamber, using two types of dynamite explosive. The velocity of detonation (VOD) for the dynamite explosives was 3000 m/s and 6000 m/s respectively. Three cubes of each rock type were blasted with each type of explosive, and a total of six cubes of each rock type was used. The entire muckpile (approximately 350 kg) was- sieved and weighed after each blast and fragments between 8-16 mm were tested for impact values and flakiness. The results of these tests clearly showed improvement in fragmentation the closer the acoustic impedance ratio of the explosive (VOD x density) over the rock (Cp density) was equal to one. The results also showed that the quality of the fragments (in terms of impact values) tends to be better when the cubes are blasted with the high velocity dynamite.

Jan 1, 1995

A review is given of the development of the author's ideas on the relationship of ore occurrence to regional dislocations in the earth's crust, presently identifiable in particular areas as linear discontinuities in patterns of geological and geophysical data. Ideas originating from field observations in Broken Hill were developed in conjunction with three-dimensional kinematic deformation models which were devised to simulate rock structures, and to illustrate their response to assumed linear and planar movements at the scale of mine and regional geology. These led to the study of linear features in the pattern of Broken Hill district geology, and to the observation that the Broken Hill lode occupies a "cross-roads" position at the intersection of regional geological lineaments where they cross through and deflect the host rocks. A genetic association was therefore proposed. The recognition of significant regional lineaments requires special techniques and treatments of field data originally developed for the Broken Hill situation. The subsequent application of the work to the Western Australian shield revealed that known major nickel and gold deposits also occur where the host rocks are crossed by one or more regional lineaments. These lineaments were recognised as part of a continental tectonic pattern of major linear trends with which major ore deposits are associated. The ideas were later used in exploration leading to the discovery of the Olympic Dam deposit at Roxby Downs, South Australia, which is related to regional lineaments.

Jan 1, 1983

The Indonesian province of Papua is a remote jungle-clad region covering the western half of the mountainous island of New Guinea. Despite being relatively under-explored to this day,Papua is home to the greatest mineral success story of the 20th century. The Grasberg/Ertsberg minerals district atop the central dividing range contains the worldÆs largest reserve of both copper and gold (Freeport-McMoRan Copper and Gold, 2002). With large mines at Ok Tedi,Por gera and Lihir,and many well-delineated resources such as Frieda River,Wafi and Hidden Valley, neighbouring Papua New Guinea,the eastern half of New Guinea has enjoyed sustained exploration campaigns for gold and copper since the mid 1960s. The combined Grasberg and PNG exploration successes can be measured in terms of ounces of gold produced over the last decade versus available landmass,conf irming the island of New Guinea and surrounding islands as a world-class destination for gold explorers. Yet despite this obvious regional prospectivity and the profitability of the Grasberg operation, a sustained exploration effort in the Papua province in Indonesia has not been achieved. Periodic political constraints, poor infrastructure, high costs, operational challenges, social and environmental concerns and lack of immediate exploration success often impact exploration investment decisions. Accordingly a lesser number of mineral occurrences have been documented in Papua compared to those seen along tectonic strike in geologically similar Papua New Guinea.

Jan 1, 2004

A small-charge rock excavation method based upon the Penetrating Cone Fracture (PCF) technique has been demonstrated to be capable of excavating the hardest of rocks. The PCF technique involves drilling shallow holes in the rock which are then pressurised at the bottom by a propellant charge device. A controlled fracture is initiated at the hole bottom comer and propagates in such a manner as to excavate the rock at an energy efficiency three to five times better than explosives. Due to the low flyrock velocities and airblast pressures realised with PCF breakage, the method may be used in close proximity to equipment and personnel and is thus ideally suited for integration into continuous hard rock excavation systems. Over the past 18 months full-scale testing of the PCF method has been carried out in mines in the US and Australia. This testing has utilised a 76 mm diameter gas injector for hole pressurisation and employed propellant charges ranging from 80 to 320 gm. In addition to extensive data on rock excavation performance, data on ground motion, dust, carbon monoxide and air blast have been obtained. These data indicate that none of the parameters associated with PCF breakage are detrimental to the development of PCF-based, continuous-excavation machines. Machines employing the PCF method may range from simple single-boom machines for secondary breakage and small precision-blasting jobs to integrated systems with several booms, continuous mucking capabilities and ground-support equipment for drifting and tunnelling.

Jan 1, 1993

By J F. Colinet, G, J A. Zimmer, R J. Timko

It has long been known that ventilation is a cost-effective method to lower respirable dust concentrations in all types of mining applications. The National Institute for Occupational Safety and Health has been working on a number of different research techniques that use ventilation as a critical component to lower respirable dust levels at surface and metal/non-metal operations in the United States. This article presents five such research efforts. The first research area discusses how improving the ventilation flow patterns in an iron ore mill facility lowered respirable dust concentrations by 31 per cent throughout the primary grinding area. The second research area examines how respirable dust levels were lowered at a dimensional stone shop by using air cleaning units suspended from the ceiling. A third area discusses how improvements in ventilation at underground limestone mines lowered respirable dust concentrations. The fourth area examines how improvements in dust filtration and pressurisation systems significantly impacted the air quality in enclosed cabs of surface mining equipment. The last area presents a newly developed clothes cleaning technique. This technique uses an air spray manifold to blow dust from a workerÆs clothing in an enclosed booth, which confines the dust for capture and removal by a baghouse dust collector. These research areas represent an array of different control technologies to lower respirable dust concentrations. Ventilation is an integral part of these control technologies.

Jan 1, 2005

By Sewell L. G, White H. S

OWING to two large falls of ground which resulted in serious accidents occurring towards the end of 1908, it became evident that the "open chamber" system then in use was unsuitable for the conditions existing in the Mount Morgan mine. It will be admitted that in all mining operations the first consideration is the economy of the system adopted, combined with its safety and ability to give the desired output. A sectional system with square sets has been introduced into the mine, in which due attention has been paid to these factors. In this paper a brief description of this system will be given. An outline of those previously used will be included, as it is necessary to understand the conditions which existed in the mine at the initiation of the sectional system. Outside the actual mining methods employed, various points that might prove of interest will be touched on.The square set system of mining has been in use throughout, the stopes in the gold ore in the upper levels of the mine since underground operations were started in Mount Morgan. In the oxidized zone the ore was of a friable nature, and in some cases rImning ground was encountered. In the lower levels the ground became heavier, and although the stopes were for the most part long, wide, high, and irregular, and not sectionalized, no difficulty was experienced in winning the ore, and no accident of a serious...

Jan 1, 1911

By M J. Kindley

The Golden Cross Gold Mine Project is now fully operational and into its second year of operation. Because of its location in the sensitive Coromandel Peninsula , strict water management and environmental requirements had to be met. This led to the development of new technologies for cyanide recovery and the adoption of advanced water management and water treatment systems. This paper discusses the water management and treatment system adopted for contaminated water at Golden Cross and provides data on the operational history to date.

Jan 1, 1993

As world demand for various minerals increases the mining industry in its endeavour to satisfy this demand will, eventually,look to the extraction of orebodies which previously may have been uneconomical to mine. These orebodies may be of two types. Firstly, new low grade orebodies and secondly, remnant sections of previously mined orebodies. Some of the factors relative to remnant mining operations are discussed and the potent- ial of remnant mining in providing an important contribution to future world metal production is considered.

Jan 1, 1975

Incompetent ore and country rock have caused stability problems in longhole open stopes. Fully grouted pre-placed cablebolts have reduced these by preventing ground relax- ation and joint dilation to maintain a self supporting rock structure. Larger atope spans can now be opened with the same or smaller pillar. Mining methods are expected to become less dependent on original ground conditions. Effect of spacing, orientation and stress distribution along the cablebolt is not fully understood at this stage and requires more Observation.

Jan 1, 1977

The purpose of this paper is to review recent approaches by regulators, employers and employees and their associations to the introduction of flexible employment practices and the management of fatigue related risk. More importantly, it will focus on developments in our law either through legislative change and cases which have dictated trends. The paper particularly considers the limitations imposed by occupational health and safety legislation to resist or limit the move to flexible workplace practices on the basis that such practices are unsafe.

Jan 1, 2003