Search Documents

By J. E. Udd

"In early 2000, CANMET-MMSL was engaged by the Ontario Ministry of Labour (OMOL) to conduct an international study of the practices, in several key mining jurisdictions, of determining the criteria that are used to decide when the wire ropes used in mine hoisting are to be retired from service. Subsequently, the author visited key officials and institutions in Canada, the United States, the Republic of South Africa, the United Kingdom, Germany, and Poland. Material from the Australian province of New South Wales and Hungary was also included.The report that resulted included, among other sections: (1) the history of wire ropes and trends in manufacturing technology; (2) a review of mine hoisting practices; (3) the requirements regarding safety factors; (4) a review of the various operations and their potential future development; (5) the criteria for rope replacement; (6) potential future developments that could take place in both hoisting and rope inspection practices in Canada; and (7) recommendations.Subsequently, the report was issued by OMOL, and as a CD-ROM by CANMETMMSL. In this paper the author presents the key findings and the recommendations made in the study."

Jan 1, 2004

By K. Ihara, T. Yamaguchi, K. Matsumoto

"Al-Fe alloy sheets having layers with different strain components were produced by unlubricated hot rolling and the recrystallization texture formation during annealing was investigated in each layer. In this study, the strain component introduced by rolling was quantitatively evaluated by measuring degree of bending of an aluminum pin embedded in the sheet. The textures before and after annealing were investigated by the SEM-EBSD technique. It was clarified that, in the middle layer, where comparatively small shear strain was introduced, ß-fiber subgrains and cube {001}<100> oriented subgrains were formed before annealing, and cube oriented recrystallized grains grew after annealing. On the other hand, in the surface layer, where large additional shear strain was introduced, shear texture components and cube oriented subgrains were formed before annealing, and shear texture was retained even after annealing, while cube oriented subgrains did not grow and were encroached. It was suggested that introduced strain components influenced the recrystallization texture formation by inducing different distribution of the subgrain size, stored strain energy and orientation relationship with surroundings before annealing.INTRODUCTION The microstructure developed during the hot-rolling process of aluminum and aluminum alloys affect the mechanical properties of the final product sheets. Especially, the crystallographic orientation in the final product sheets affects the r- value and ears during deep drawing (Humphreys & Hatherly, 2004), then the texture control in the hot-rolling process is important. When the friction between the rolling roll and rolled sheet in the hot-rolling is large, both the rolling texture and recrystallization texture tend to be heterogeneous in the thickness direction. It is known in many rolled aluminum alloy sheets that the texture in the surface layer was different from that in the middle layer because of additional shear strain. It was reported that in the vicinity of the surface layer, where large additional shear strain was introduced, the shear texture <1 1 1>//ND and < 1 1 0> // RD which contain components of {1 1 1} <1 1 0> and {0 0 1} <1 1 0> developed during rolling, and the shear texture developed even after recrystallization annealing (Sakai et al., 2002). Particularly, it is thought that the <1 1 1> // ND texture contributes to improve the r-value and press formability (Inoue & Takasugi, 2007). Therefore, asymmetrical rolling and high friction rolling have been applied to improve formability of aluminum alloys by adding shear strain in the rolled sheets as deep as possible (Kamijo et al., 1972; Inoue et al., 2005). However, few researches have been focused on the microstructures and texture before annealing and thus, the detailed mechanism is still unclear how the texture after annealing is affected by the texture before annealing. In this study, the Al-Fe alloy of commercially pure aluminum was chosen as the first material to be studied in order to clarify the fundamental process of the recrystallization texture formation. The main purpose of this study is to clarify the effect of additional shear strain on the rolling and recrystallization textures in the hot-rolled sheets by analyzing the transition of microstructure and orientation distribution through recrystallization annealing."

Jan 1, 2018

By M. A. Mahtab, A. S. Burgess, R. G. Charlwood, P. O. Sandstrom, J. L. Ratigan

"Addressing a current operating and environmental concern, this paper first presents an overview of the design program for an underground radioactive waste storage vault. It then reviews the construction, operational and thermal-mechanical aspects of such a project. The relevant experience from major underground construction projects is reviewed and the paper concludes with brief comments on the design-oriented research and development requirements . 1. IntroductionA program to develop techniques for the ultimate disposal of high-level radioactive waste into geologic formations was announced by AECL in 1975 (Tamrnernagi, 1976), and is discussed more fully in a later document (Boulton, 1978). Our paper summarizes the studies caried out, as part of the AECL waste management program, by the authors and associates on the development of design concepts for a vault situated in crystalline rocks of the type present in the Canadian Shield.The design studies have been carried out in three phases, the elements of which are described in Section 2.1 (also see Fig. 1). The general vault designs are presented in Section 2.2. These provide for emplacement of either immobilized fuel or solidified reprocessing wastes in a room-and-pillar facility at a depth of 1,000 m.Section 3 reviews the principal design considerations from the construction, operation and thermal-mechanical response aspects. The concepts have been studied in both temporal and spatial domains, and the requirements and responses assessed in each as appropriate.Section 4 briefly reviews the availability of relevant experience from previous major underground construction projects. Finally, in Section 5, brief comments are given regarding design-oriented research and development requirements."

Jan 1, 1980

By John E. Udd

In early 2000, CANMET-MMSL was engaged by the Ontario Ministry of Labour (OMOL) to conduct an international study of the practices, in several key mining jurisdictions, of determining the criteria that are used to decide when the wire ropes used in mine hoisting are to be retired from service. Subsequently, the writer visited key officials and institutions in Canada, the USA, the Republic of South Africa, the United Kingdom, Germany and Poland. Material from the Australian province of New South Wales and Hungary was also included. The report that resulted included, among other sections; (1) the history of wire rope and trends in manufacturing technology; (2) a review of mine hoisting practices; (3) the requirements as regards safety factors; (4) a review of the players and the inspection practices; (5) the criteria for rope replacement; (6) a look into the future to outline the developments that could take place in both hoisting and rope inspection practices in Canada; (7) recommendations. Subsequently, the report was issued as a book by OMOL, and as a CD-ROM by the Mining and Mineral Sciences Laboratories, Natural Resources Canada. In this paper the author presents the key findings and the recommendations made in the study.

May 1, 2003

By A. E. M. Warner, P. J. Mackey

Copper metal is produced in large or small tonnages in almost all countries of the world—handling raw materials in the form of either as-mined or milled ores, custom concentrates, or other custom materials including scrap and recycled copper. The scale of operations and type of technologies used around the world varies widely. There is a certain concentration of both mining and smelter-refinery production as a total of ten countries produce some 80% of world mined copper, while ten countries—mostly different ones— produce about 80% of smelted and refined copper. As a result, international copper trade is significant. The present paper takes the reader on a virtual tour of the copper plants throughout the world with a focus on smelter facilities. Operations and technology employed at each plant visited are discussed including a brief historical sketch. Future trends identified during the world tour are also discussed. The present authors considered sufficient time was required for a thorough study tour and settled on eighty days—the same as that for the celebrated fictional story of world circumnavigation in the 1870s. INTRODUCTION The celebrated French writer Jules Verne published his book “Around the world in 80 days” in English in1873 and it is the story of Phileas Fogg and his French valet Passepartout circumnavigating the world in 80 days in the fall of 1872 on a £20,000 wager (equivalent to over 2 million pounds today) from the exclusive Reform club in London. This is an interesting period for copper as it started trading on the London metals Exchange in 1876 and the start of global copper production chains started to take off at this time with the rapidly increasing electrification of the world. The production chain includes mining, mineral processing, smelting, refining and fabrication. Since 1880 annual world copper production has increased by over 150 times from 154,000 tonnes in 1880 (nominally considered as smelted copper—essentially the only route at the time to marketable copper) to over 23 million tonnes today (including total refined copper of 19 million tonnes of smelted copper including scrap and 4 million tonnes by solvent extraction-electrowinning), in tandem with increased electricity usage, along with significant transportation usage and for manufactured products (Figure 1).

Jan 1, 2019

By A. E. Boudreau

It has long been recognized that platinum-group-element (PGE) deposits in layered intrusions preferentially occur in intrusions that crystallized from high-Mg parent magmas. Recent studies suggest that evaluation of any given intrusion for economic PGE potential should also include assessment of the PGE, sulfur and chlorine concentrations in the cumulates and potential parent liquids. PGE: Magmas that contain relatively abundant Pt and Pd are the best candidates for forming economic deposits. Although analyses of coeval sills and dikes are the best indicators of primary magmatic PGE concentrations, analysis of the cumulates themselves is also valuable. For example, within the Stillwater complex, background PGE values in cumulates from the ultramafic sections of the complex contain, on average, several 10s of ppb Pt and Pd. Background concentrations of this order are suggestive that the magma was not depleted in the PGE. Sulfur: Conventional petrogenetic models for the formation of PGE deposits in layered intrusions require the PGE to have been concentrated during a magmatic sulfide-saturation event. In contrast, some hydro thermal models suggest that sulfur and the PGE were mobilized from footwall cumulates by upward-migrating, high-temperature hydrothermal fluids. Both models suggest that significant PGE deposits are likely to occur at and below the level where stratigraphic increases in whole rock sulfur concentrations occur. Chlorine: In both the Stillwater and Bushveld complexes the cumulate sequences below the major PGE-bearing zones contain anomalous Cl-rich apatite. The chlorapatite component of apatite in these rocks may exceed 40% and, in the Stillwater complex, typically exceeds 90%. It is stressed that pristine igneous mineral analysis and not whole rock data be used, as whole rock Cl concentrations may be affected by very localized (grain boundary), low-temperature alteration. Intrusions that crystallized from high-Mg, high-Cl magmas appear to have the best potential to host significant PGE deposits.

Jan 1, 1995

By Yoginder P. Chugh

This paper discusses an ongoing field study in southern Illinois (USA) that focuses on: 1) Identifying mechanisms of instability in the set-up rooms (SR) and their T-junctions with headgate and tailgate entries, 2) Developing alternate 3-entry and 4-entry set-up rooms geometry using 3-D numerical analyses, 3) Implementing developed geometries in cooperation with mining professionals and regulatory agencies, and 4) Demonstrating performance of implemented geometries through field monitoring. Illinois longwall mining operations typically experience ground control problems (roof falls, rib sloughing, floor heave, etc.) within SR layouts and around the T-junctions of SR. These occur around the areas where the SR for adjacent longwall face (to be mined) connect with the SR of the previously mined face, and around the tail-gate entries of the mined-out longwall face and around the T-junctions of SR. The problems manifest as highly fractured immediate roof strata, major shear zones in the roof, horizontal displacements within the excavations that result in shearing off the heads of the bolts, floor heave and severe rib sloughing. Similar observations have also been made in longwall mining in Utah.

Aug 1, 2013

By H. Henao, F. Canales

The present work evaluated the use of copper ore flotation tails as flux in the process of smelting copper concentrates. For this purpose, experimental and simulated liquidus lines were obtained at different ratios of tail/flux. Experimental variables included temperature, partial pressure of oxygen and sulfur dioxide and the conditions of tridymite or spinel saturation. The results indicate the feasibility of replacing the flux by increasing the temperature of the smelting process by 20°C. Results of simulation using FactSage and HSC confirm that the required increase in temperature can be achieved by increasing the flow of concentrate, enrichment of oxygen or increasing the matte grade. INTRODUCTION In the pyro-metallurgical process of copper production, the smelting stage produces two liquid phases, a sulphide phase rich in copper and another composed mainly of oxides called slag. The slag phase is the product of oxidation of the iron contained in the flotation concentrate. The smelting process which is carried out at temperatures of 1250°C, require the addition of silica as a flux and the injection of air enriched in oxygen (Schlesinger 2011). Currently, one of the most important aspects of the mining industry is the minimization of costs, the optimization of the use of available resources and the reduction of environmental impact. Under this context, the use of flotation tails from as a flux in the copper smelting process has the potential of reduced production costs and generate an environmental benefit by reduce the disposal amount of this waste material Regarding the use of copper tails as flux in the copper smelting process, a thermodynamic simulation study using the FactSage software had been reported in the literature (Parra et al., 2011). The results indicated an increase of 35°C in the temperature the liquidus for the equilibrium matte/spinel and a subsequent requirement of energy in the process of approximately 350 [MJ/ton slag]. Given that the calculated viscosity remains in the same order of magnitude, the melting temperature is a more relevant parameter for the evaluation of the use of tailings as flux.

Jan 1, 2019

By P. E. Weidmark

"CANMET InformationPART 1-Published PapersAsmis, H. W., ""The dynamic response of caverns in discontinuous rock""; Proc 22nd U.S. Symposium on Rock Mechanics, Cambridge, Mass, June 1981, 272-277; 1981.Austin , M.W., Bray, J.W. and Crawford, A.M., ""A comparison of two indirect boundary element formulations incorporating planes of weakness"" ; Technical Note; Int J Rock Mech Min Sci Geomech Abstr; 19:339-344; 1982.Barrett, J. R., ""Applying geotechnical theory to underground metalliferous mining""; Proc 1st Intnl Conf on Stability in Underground Mining; Vancouver, BC, August 1982; SME of AIMMPE; 210-222; 1983.Barron, K., Wright, P.L. and Smales, T., ""Guideline s for the design of coal pillars in the No .4 seam at Mclntyre Mines Ltd ., Grande Cache, Alberta""; Proc 1st Intnl Conf on Stability in Underground Mining; Vancouver, BC, August 1982; SME of A IMMPE; 559-578; 1983.Bauer, A., ""Wall control blasting in open pit mines""; Mining Engng; 34:155-158; 1982.Bieniawski, Z.T., "" Improved design o f room-and-pillar coal mines for U.S. conditions""; Proc 1st Intnl Conf on Stability in Underground Mining; Vancouver, BC, August 1982; SME of AIMMPE; 19-51; 1982.Blackwell, G.H. and Calder, P.N., ""Practical aspects of wall stability at Brenda Mines Ltd., Peachland, BC""; 3rd Intnl Conf on Stability in Surface Mining; Vancouver, BC, June 1981; SME-A1ME; 3:573-608; 1982.Blake, W., ""Microseismic monitoring for underground stability "" ; Proc 1st Intnl Cont on Stability in Underground Mining; Vancouver , BC, August 1982; SME of AIMMPE; 272-294; 1983.Brawner, C.O., ""Stabilization of rock slopes"" ; 3rd Intnl Conf on Stability in Surface Mining; Vancouver, BC, June 1981; SME-AIME; 3:289-310; 1982.Bridges, M.C., ""Review of open stope mining in Australia""; Proc 1st lntnl Conf on Stability in Underground Mining; Vancouver, BC, August 1982; SME of AIMMPE; 813-828: 1983."

Jan 1, 1983

By Y. Obara, A. Sato

"Limestone is one of the most important mineral resources, and in Japan it is only one mineral which can be fully supplied by the domestic product. Generally limestone mines in Japan located at mountainous regions, and the combination between bench-cut method and the carry-out system using vertical shaft is widely used in the domestic mines. During mining operations, the occurrence of the blockage in the vertical shafts is very serious problem. Once the blockage in the shafts is occurred, a lot of works and dangerous procedures are necessary to solve the problems. It is thought that blockage is influenced by the cohesion and friction coefficient due to clay minerals thrown into the vertical shafts, however, the quantitative and precise reason is not revealed yet.In this study, the process of blockage occurrence was simulated by 2-Dimensional Discrete Element Method (DEM). In the 2D-DEM analysis, discontinuous circular particles are generated, and the individual movement of each particle is calculated by forward difference method. In the analysis, several typical ore distributions are applied, and the DEM analysis was conducted under the various combinations of cohesion and friction coefficient. From analytical results, it was found that the friction coefficient strongly influences to the occurrence of blockage and there were a threshold values which blockage does not occur. Several kinds of shaft shape were also simulated towards different ore size distributions, and those influences to the blockage occurrence were also discussed."

Jan 1, 2015

By C. R. van Staal, L. R. Fyffe, J. A. Winchester

"The geochemical characteristics of Early Paleozoic volcanic rocks are used to establish the following tectono-volcanic regimes in the northeastern mainland Appalachians: foreland continental rift volcanics; fore-arc ophiolites; island-arc volcanics; back-arc ophiolites; and back-arc ensialic volcanics. A Late Precambrian calc-alkaline magmatic arc bounds the Early Paleozoic volcanics to the southeast.The Precambrian calc-alkaline volcanics of the Caledonian Highlands, primitive Cambro-Ordovician oceanic-arc volcanics of the Eastern Townships, and within-plate Ordovician volcanics of the Miramichi Highlands can be related to a progressive change in mode of subduction from compressional Andean-type in the Late Proterozoic to extensional Western Pacific-type in the Early Paleozoic. The development of marginal oceanic basins in the Paleozoic created a more favourable environment for volcanogenic sulphide deposition, particularly in back-arc areas.The influence of tectonic setting is reflected in the distribution, size and metal ratios of the massive sulphide deposits associated with the volcanic rocks; deposits within intra-oceanic arcs in the Eastern Townships of Quebec average two million tonnes grading 2.2% Cu, 4.0% Zn, and 0.6% Pb, whereas those within a back-arc, ensialic rift near Bathurst, New Brunswick, average nine million tonnes grading 0.6% Cu, 5.4% Zn, and 2.2% Pb."

Jan 1, 1990

By M. H. Moys, C. Bhondayi, Eric Tshibwabwa

"The relationship between froth bubble size as represented by intra-bubble impact distances (IID) and flotation performance is investigated. Experiments using an artificial ore comprising of limestone as the floatable component and silica as the gangue material were carried out in pseudo-steady-state circuit. A method to measure IIDs developed by Bhondayi and Moys (2014) was then used to measure froth bubble sizes as a function of froth height, superficial gas velocity and feed rate (pulp residence time). Samples for flotation performance evaluation were also taken. Results indicate that as froth height increases, the average IID values increase resulting in a decrease in limestone recovery while the grade increases. Increasing gas rate results in lower IID values that are accompanied by high recovery and low limestone grade. The effect of feed rate on both flotation performance and average IID values depended on froth depth and gas rate. Average IIDs largely remained the same at the two feed rates investigated.INTRODUCTIONIt is regarded as obvious that froth bubble size distribution (FBSD) will have an effect on plant grade and recovery. As the average FBSD decreases, the bubble surface area flux will increase making possible an increase in recovery and a decrease in grade. The opposite trend will be involved if average FBSD is increased. However: no method for measuring FBSD has been available, so these trends have not been studied in any detail. Bhondayi and Moys (2014) developed a novel technique to measure or estimate froth bubble sizes. Although they established a potential to use this method in understanding froth performance, no data have been presented to assess the correlation between the estimates of bubble sizes and actual flotation performance. In this work experiments are done to establish how the change in froth phase bubble sizes affect flotation performance. Flotation performance will be evaluated using recovery and grade. How water recovery to the concentrate changes with changes in bubble sizes will also be evaluated. It is known that water recovery is approximately inversely proportional to the square of the overflowing bubbles sizes. It will be interesting to establish how the rate of change of bubble sizes changes with water recovery."

Jan 1, 2016

By T. Negeri, M. Boisclair

"A hybrid process consisting of flotation and magnetic separation has been developed to concentrate multi-phase rare earth minerals associated with a carbonatite ore that contains a significant amount of niobium. Fine grinding to a d80 of <65 microns was required to obtain acceptable separation of 92% of the contained total rare earth oxide (TREO) and niobium in half the feed mass. Whereas it was possible to obtain 85% of TREO in 28% of the feed mass through staged cleaning, it was demonstrated that at least 87% and 85% recoveries of TREO and Nb respectively could be achieved in 16% of the feed if the rougher-scavenger concentrates were calcined, quenched, reground to <25 µm and then magnetically upgraded. The paper discusses the overall concept of the flowsheet and the experimental strategies that led to this progress. INTRODUCTIONOut of the approximately 250 minerals known to contain rare earth elements (REEs), only about 60 of them contain REEs in significant amounts. Over 95% of the world’s rare earth oxides (REOs) are believed to occur in the form of three minerals (Pradip & Fuerstenau, 1991) namely bastnaesite (Ce,La,Y)CO3F, monazite (Ce,La,Nd,Th)PO4 and xenotime Y(PO)4. An estimated 51.4% of global REO resources are hosted by carbonatite deposits with the same three minerals as major constituents (Weng et. al., 2015). Any one of the REEs or commonly all of them can be found in these minerals (Ravnaas, 2010). As the demand for critical REEs increases due to the ever increasing applications in advanced technologies, many deposits containing other forms of REE minerals will have to be developed. REE minerals are extensively dispersed and intergrown with several oxides, silicates, carbonates, and phosphate minerals. Consequently it is possible to liberate them only at fine grinding and is thus difficult to separate and produce high grade rare earth mineral concentrates. Most of these minerals contain other important elements such as tantalum (Ta), niobium (Nb), uranium (U), and thorium (Th) in varied quantities. REE minerals in the same ore may exist as carbonates, fluorocarbonates, niobates, silicates, phosphates etc. in association with gangue minerals belonging to different mineralogical groups."

Jan 1, 2016

By Deng Yang-wu, Zhang Yan, Chen Chun-fei, Luo Xian-ping, Luo Cai-gui

This paper summarizes the ecological imbalance status of abandoned rare-earth element (REE) mines in southern China. These include large areas of vegetation damage, serious water and soil erosion, landslides, mudslides, heavy metal pollution, water pollution, soil contamination, and fluorine pollution. The causes which lead to the ecological imbalances at abandoned rare-earth mines are analyzed, such as: the inadequacies of using vat leaching, heap leaching, and in-situ leaching processes to extract REE resources; low mineral thickness and low grade of REE ore; and low utilization rates of the resource. Southern ionic REE resources are not fully integrated, with limited access and ineffective supervision of REE mining by relevant departments. The ecological recovery research for ionic-type REE mines is lagging behind, and there is no deployable ecological restoration method for REE wasteland. In the end, the following suggestions are made to improve the ecological imbalance status of rare-earth mine in southern China: develop new rare-earth extraction processes, accelerate the integration pace of REE resources, increase investment in ecological restoration research in rare-earth wasteland, and so on.

Jan 1, 2014

By M. Niinae, F. Nakahara, T. Kawamoto, T. Suzuki

"MgO was chosen as an As(V) immobilization agent and a series of immobilization experiments was performed to obtain insights into the behavior of As(V)and MgO during leaching tests. Our experimental and modeling results demonstrated that As(V) immobilization by MgO consists of the following steps: (i) an increase in soil pH, (ii) desorption of As(V) from the soil, and (iii) the re-immobilization of As(V) by MgO/Mg(OH)2particles. Regarding the behavior of MgO, the modeling results showed that when the MgO dosage was 25 mg MgO/4g-drysoilor less, the majority of MgO was used to increase pH, and less than 1% of MgO was used to sorb As(V), which was consistent with the result of leaching tests showing that a high level of As(V) was leached at the MgO dosages. On the other hand, when the MgO dosage was above 25 mg MgO/4g-drysoil, the percentage of MgO used for As(V) sorption increased up to 35%, and correspondingly, the As(V) leaching level decreased to below 0.01 mg/L As at an MgO dosage of 75 mg MgO/4g-drysoil.INTRODUCTIONOne of the major arsenictransport pathways causing groundwater contamination is the migration of arsenicfrom artificially or naturally contaminated surface soils. Therefore, in this study, the immobilization of arsenate (As(V)) in soils was investigated using commercial-grade magnesium oxide (MgO) as a potential cost-effective measurement to prevent the occurrence of groundwater contamination with As(V).With respect to the use of MgO for remediating As(V)-contaminated environmental media, MgO has been used in several studies to remove As(V)from water(Yu et al., 2011; Jia et al., 2013; Tresintsi et al., 2014). Although these studies demonstrated that MgO effectively removes As(V)from water in water-MgO systems, the behavior of As(V)in water-soil-MgO systems has not been evaluated in the literature, and several questions remain to be answered to comprehensively evaluate the use of MgO as an As(V)immobilization agent in soils. For instance, as is well-documented in the literature(Ford, 2002; Lenoble et al., 2002; Zeng et al., 2008), iron oxy-hydroxide (FeOOH) is one of the important adsorbents for As(V)in both natural and engineered systems. Therefore, it is anticipated that the presence of FeOOH in soils significantly influences the behavior of As(V)in water-soil-MgO systems and consequently, the immobilization performance by MgO. Another important question to be answered is the behavior of MgO during the immobilization treatment. In our previous studies (Suzuki et al., 2013a, 2013b), commercial-grade MgO was demonstrated to effectively immobilize lead and fluoride, and the immobilization effectiveness was indicated to last more than 100 years against the exposure to acid rain (pH 4.0). However, these studies focused on the behavior of contaminants. As a result, little is known about the behavior of MgO during the immobilization treatment. The lack of understanding of the behavior of MgO during immobilization treatment is one of the main concerns leading to relatively low public confidence in immobilization treatments."

Jan 1, 2016

Despite the claims of energy efficiency and the considerable development that has gone into dramatically extending rolls’ life and facilitating rolls’ change-out, in the six years since the last SAG conference, only a few HPGR operations have entered the realm of mineral processing. Risk barriers to the take-up of new equipment or processes are: a massive increase in materials handling issues as well as in the number of pieces of equipment required, low total circuit potential energy savings, and similar or higher capital costs. An alternative route is to make use of the complementary strengths of the HPGR and SAG in hybrid circuits. Minimising materials handling issues, providing an ideal balanced feed to the AG or SAG mill, and improving controllability through shifting grinding load as the RoM feed changes, are all potential major advantages to this approach. Conceptual circuit layouts, based on real measured ore and equipment data, are presented here to illustrate the potential production upside, the reduction in operating costs and the reduction in the physical and energy footprints.

Jan 1, 2012

By P. Tukkaraja, K. Katzenstein

"Block caving is one of the most economical and efficient underground mining methods and has gained popularity around the world especially for extracting low grade and massive ore bodies. However, during the extraction of ore from the draw bells, gases trapped inside the cave could emit into the working areas; hence, ventilation plays a key role in operating block cave mines successfully where gas emission is a concern. To design an effective ventilation system for a block caving mine, given the dynamic nature of the caving process, it is necessary to develop airflow characteristic curves (P-Q) for a given cave. This study uses a 1:100 scale physical model with an exhaust fan system, and a Computational Fluid Dynamics model of a block cave to investigate the airflow behavior through the cave filled with broken rock material. From this study, it was observed that the cave airflow resistance increases with the decrease in cave porosity and the particle size.INTRODUCTIONThe block cave mining method is gaining popularity owing to its low cost and high productivity. This study considered a case where this bulk mining method is used for the extraction of an orebody that contains uranium mineralization. During the extraction of broken ore from the draw bells, radioactive gases trapped in the cave zone could be released into the production drifts and could create unsafe working conditions in the mine. Mine ventilation systems play an important role in regulating the migration of radon in working areas. One of the strategies to control radon migration in a block cave mine is to exert negative pressure on the cave zone by using an exhaust fan above the cave zone. In order to select an appropriate exhaust fan system, it is necessary to study the airflow resistance of the cave zone (Loring & Nelson, 2006).Extraction of broken ore via drawpoints creates a void volume inside the cave called the air gap. Air gaps with larger heights can lead to air blasts in a block cave mine should the cave collapse. Besides that, the air gap can also lead to decrease in ventilation system efficiency due to recirculation of air flow and associated shock losses. Air gap height can also have a profound effect on the variation of cave airflow resistance (Erogul et al., 2015, 2017). The knowledge of cave airflow resistance is also important for predicting the intensity of an air blast. Cave airflow resistance is a function of cave properties such as broken rock size, air gap, and porosity inside the cave zone (Baysal et al., 2017). Initially, a scaled experimental model with a forcing system was developed to investigate the airflow behavior through the cave, however, this model couldn’t provide an observable change in the airflow resistance when the cave properties were changed (cave porosity, and airgap) This was attributed to the difficulties associated with forcing system in terms of achieving lower porosity values with the available material (lightweight shipping boxes) for simulating broken rock inside the cave zones, and controlling air leakage from the model (Ajitha et al., 2018)."

Jan 1, 2019

By S. Kelebek

Efficient separation of minerals is the essence of mineral processing. Separation of hexagonal pyrrhotite in processing of Ni-Cu sulphide ores was investigated together with particle size effects with respect to selective flotation recovery of pentlandite and nickel. The recovery by size response was compared for sodium metabisulphite (SMBS), triethylenetetramine (TETA) and their combinations with amyl xanthate as a collector. The pyrrhotite recovery for all sizes was lower than that of pentlandite for the blank case as well as individual cases with SMBS and TETA. For pyrrhotite, the recovery by size relations in the case of individual uses of reagents were mainly determined by recovery losses at coarser size range (>74 um), which occurs at a coarser size for pentlandite (>212 um). The combined use of SMBS and TETA, and the associated synergistic effect very significantly knocked down the pyrrhotite recovery to less than 7% that was a maximum for the –10 um (attributable to hydraulic entrainment). High recovery of pentlandite in a wide range of intermediate sizes and drastically low recovery of pyrrhotite resulted in a very efficient separation of pentlandite from pyrrhotite in all sizes. Separation of this mineral is discussed in relation to fundamental functionality of the reagents used.

Jan 1, 2017

By F. Romero

In the last four years, Compañia Minera Doña Ines de Collahuasi has been working in the application of advanced multivariate statistical techniques for the improvement of the metallurgical processes. In this paper the main conclusions for the application of multivariable analysis to the EW process are presented; including the identification of (target) process patterns according to throughput and quality criteria. Based on the process patterns, process variables hierarchies were identified by selecting the most influential ones, as well as to identify and isolate the root causes of pattern deviations and sub-standard operating conditions, cause-effect relationships were established, leading to the definition of process policies and controls to give early corrections to potential failures. The analysis was focused on cathode quality, specifically in its sulfur content, using an empirical model based on those variables that from a phenomenological and statistical stand point appeared to be the most influencing ones.

Jan 1, 2007

By A. A. Nourbakhsha

The main application of refractories based on andalusite in ferrous metallurgy are in air heaters of blast furnaces, mobile mixers, and hot-metal transfer, pig iron ladle, steel-casting, and intermediate ladles. Three specific properties of andalusite are very interesting for the production of high-quality shaped and unshaped mullite refractories: being free of water, its crystal a remains stable without changing its density or volume after firing and therefore has no internal porosity .Graphite additives due to its great wetting ability play an important role in raising the property of refractory bodies. In order to improve properties of andalusite graphite bodies, oxidant agent for increasing in hot strength and oxidation resistance can not be avoided. In this research, firstly 8 pig iron ladles from ESC(esfahan Steel company) with different conditions selected and monitored during usage to determine of main factors affecting on corrosion of refractories. Results showed that tap to tap time, undischarged pig iron ,penetrated pig iron are the main ones.Literature studies showed that the graphite addition help to thermal shock resistance and liquid penetration(steel,pig iron) effect. In this research particle size distribution of aggregates containing andalusite and graphite determined by andreazen equation. Then different mixes with different percentage of graphite,Si, FeSi, SiC prepared by uniaxially pressing under 1500kgf/cm2 pressure by adding 4%wt novalak resin and 0.4%wt HMTA as hardner. Samples fired at 1100-1500oC under reduction atmosphere. According to specific standards density, porosity and CCS measured. Analytical tests such as XRD, SEM were carried out on sample selected from point of view of mechanical properties at different temperatures. Results showed that optimized amount of Si and Fe-Si for _-SiC formation in body is 4 and 6 %wt respectively at 1500OC. XRD and SEM analysis on sample with Fe-Si additives showed no destructive phase through the matrix, also SiC additives not only increase oxidation resistance but also no effect on thermo-mechanical properties.

Oct 1, 2011