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By Frank Haehnig

Ground freezing is a technique which is used more and more in tunnelling under complex ground conditions. This paper will present three case studies which highlight different aspects of the ground freezing technique when applied in urban environment. The first project is the City-Tunnel in Leipzig, Germany, which is being built beneath the central station and which is the largest ground freezing project currently under construction in Germany. The second case study is part of the North-South-Line project in Amsterdam, Netherlands where ground freezing will be carried out to al-low the TBM drive through old wooden foundation piles. The freeze tubes for this project will be driven using Horizontal Directional Drilling (HDD). The last project is the Hallandsas Tunnel Sweden where the ground freezing equipment has to be installed against high water pressure. The paper illustrates that ground freezing can be implemented in difficult ground conditions such as soft ground, highly fractured rock and high water pressure. The case studies highlight the importance of good workmanship. With the increasing numbers of large tunnels being constructed in difficult ground conditions the paper concludes that the complex case studies presented will be-come more representative for future tunnel projects in urban environments.

Jan 1, 2008

By Michael T. Lambert

The purpose of the this paper is to demonstrate the benefits of using additional instrumentation during load tests of auger-cast-in-place piles. Traditionally, only load and butt displacement are determined during load tests. The results from and methods used to instrument 15 auger-cast-in-place (ACEP) piles as part of six projects are included herein. By instrumenting the piles, the distribution of load along the pile length and load transfer can be determined, allowing the pile capacity to be adjusted or the length/diameter of the pile to be adjusted for the a given required load. The majority of the piles tested were designed as end bearing piles on either shale or limestone bedrock. No discussion of Geotechnical Instrumentation can be started without acknowledgement of the "Red Book." The actual title of the book is Geotechnical Instrumentation for Monitoring Field Performance, by Mr. John Dunnicliff, John Wiley and Sons, 1993. Anyone undertaking an instrumentation program should thoroughly review the Red Book, paying particular attention to Chapters 3 and 4. Instrumentation should not be done just because it can be done. There must be an unanswered question or questions that can be answered with measured data before instrumentation should be considered.

Jan 1, 2000

By Morris J. D, Baldwin Z., Wiltcher P. M

21 Moorfields is an oversite development in central London spanning Moorgate tube station. It required the installation of both the highest loaded bearing piles and the highest top loaded static pile test ever undertaken in the UK, at 50.5MN (5,680 tons). The 17-storey building is founded on only 15 large diameter bored piles installed through the roof of the live station. The piles are located in two parallel rows 50 m (164 ft) apart, bridging the underlying train lines and the Crossrail tunnel below. This unique project required a diverse cross-section of skills and experience from the Project Team as we not only pushed the boundaries of design but also those of construction practices. Our team therefore needed to be made up of members from multiple businesses and disciplines. The team worked together, in a highly collaborative environment, for around two years before any work started on site. A key challenge for this project was that there was only one opportunity to construct each pile. If a position had to be abandoned there were no alternative locations and the impact on the project would have been catastrophic. It was therefore vital that all events that may have led to the abandonment of a pile were investigated ahead of commencement on site. Risk elimination and mitigation strategies were developed for all eventualities whether they be associated with the design or construction processes. The successful pile load test, coupled with all contract piles being fully instrumented with state-of-theart fiber optic (CemOptic) cable along their full length, has improved our understanding of the performance of such large and heavily loaded piles. The works piles will all be monitored during the construction of the new building, providing new insight into their real-world performance. Such groundbreaking work has never been undertaken before in the UK and has the potential to significantly influence the industry’s understanding of pile behavior, and design, in the future. This paper will discuss the challenges the team encountered during the design and construction of this highly complex urban project, particularly when adopting, by necessity, a pioneering approach.

By Travis A. Shoemaker, Mitchell S. Youmans, Nancy T. Chin, Michael S. Senior

A geologic assessment and stability analysis of the right abutment of Boundary Hydroelectric Dam in Pend Oreille County, Washington was completed in May 2017. The stability analyses identified a potential failure plane of a rock block that supports a bridge abutment, and weight restrictions were established to reduce the bridge loads. To restore full use of the bridge, a long-term stabilization solution was designed. A two-phased construction approach was implemented to reduce risk: (1) cable lashing and wire mesh and (2) 24 permanent post-tensioned tiebacks. The tiebacks were located and sequenced based on stabilization effect and site access to incrementally ease the bridge loading restrictions throughout construction. Due to weight restrictions and site tolerances, all work was performed with rope access construction methods. The contractor’s means and methods, tight drilling tolerances, and an exploratory adit within the rock block made the construction uniquely challenging. Due to limited exploratory data and irregular rock face geometries, the design orientation, location, and tolerances of the tiebacks were established in a 3D Building Information Model (BIM). The 3D model was revised frequently during construction to 1) model the as-drilled conditions of the tiebacks; 2) compare with the remaining proposed anchors; 3) anticipate the contractor’s sequence to reduce risk during drilling; 4) accommodate the contractor’s requests for information; 5) make design changes based on field observations; and 6) incrementally assess rock block stability. The 3D model was created using BIM software and automated using custom programming to link per-plan, proposed, and as-installed tiebacks between the 3D model, field logs, and a stability analysis. This system allowed for a near real-time 3D model and stability analysis, which were easily communicated between the design team and field staff. This workflow and automated model nearly eliminated manual editing of the 3D model, accelerated contract document response time, and helped reduce risk for the owner, contractor, and engineer. Here, we present a successful case study utilizing the Observation Method and a real-time 3D model to complete a project with numerous complexities relating to design, communication, and risk.

By José Carlos A. Cintra

This paper addresses a new experimental procedure to measure the shaft friction and the base resistance of bored piles during static load tests. It is proposed that a set of polystyrene foam discs, placed between the shaft and the base of the pile, be used instead of the usual instrumentation. Throughout the initial stages of the loading test, the foam discs will allow only the mobilization of the shaft friction. The load x settlement curve clearly shows that the shaft friction vanishes at low settlement values. As the load test proceeds, the base resistance is also mobilized. This procedure was used in two belled piles bored at the Experimental Foundation Field of the University of São Paulo, at São Carlos, Brazil. Both piles were 8 m long and had a shaft diameter of 0.6 m. The enlarged base had a diameter of 1.5 m and a height of 0.9 m. Twenty foam discs with a thickness of 20 mm each were placed between the enlarged base and the shaft of the pile. The load tests indicated ultimate shaft frictions of 28 and 30 kPa for measured settlements of 8.98 and 7.39 mm. Base resistance values at failure were 617 and 499 kPa, for a chosen settlement of 10% of the pile base diameter. The proposed approach seems to be straightforward, efficient and inexpensive.

Jan 1, 2002

By Gordon King

This paper presents a case study of large diameter continuous flight auger (CFA) piles and drilled shafts utilized for foundation support of a series of heavily loaded cement plant structures at the Suwannee American Cement (SAC) Plant in Branford, Florida. The high loads and exacting total and differential settlement criteria when combined with a highly variable subsurface geology provided a challenging design scenario. Fully instrumented static pile load tests were performed to determine design parameters in the variable weathered limestone bedrock. Ultimate side friction values ranged from 2 to 8 tsf within the limestone, resulting in the requirement for CFA piles up to one meter (approximately 40 inches) in diameter and socket lengths of up to 40 feet. At several localized areas, the limestone bedrock was in excess of 60 feet below grade, requiring the use of cased drilled shafts to depths on the order of 80 to 90 feet. An integral part of the production pile installation was the use of instrumentation to monitor drilling and concreting parameters. Calibration of drill rates, torque and auger rotation with rock quality was performed to allow monitoring of the soil stratigraphy at each pile location. When combined with the results of the instrumented load testing, the monitoring of drilling parameters allowed confirmation that sufficient socket length was achieved within the quality of rock present at each and every pile location.

Jan 1, 2003

By Brian Littlechild

Whilst there is much innovative work being undertaken in South East Asia in the space allowed in this paper we have settled on describing in more detail the work that has been done with shaft grouting of deep foundations and piles founded in rock both in end bearing and socket friction. The paper is necessarily in two parts. The first part is about the application of shaft grouting since its introduction to the region some eight years ago. It describes, for the first time, much of the detail of the different techniques used and the construction and the design benefits achieved with shaft grouting in five countries in the region. The second part outlines the enhancements achieved in the design of piles founded in rock and brings together the results of 10 years of test loading. This includes the load testing of 1.2m to 1.5m diameter piles to a maximum of 30MN on granite and a recent programme of tests on a wide range of strong rock types in Hong Kong. The ground conditions for these deep foundations vary widely, from sedimentary soils to in situ weathered granite and meta-sedimentary rocks. The construction techniques include barrettes constructed using mill techniques and bored piles formed under bentonite and water using both oscillators and rotators.

Jan 1, 2000

By Heman Manchanda, Sandeep Sharma

Several infrastructure projects are in various stages of construction and planning in India and almost all of them involves open ground excavation extending to varying depths. These structures are generally multipurpose and fulfil several needs of the society, their failure can be catastrophic. The design and construction of deep open excavations is generally associated with a high level of risks due to a whole series of uncertainties involved, and the success of such projects depends on various factors including appropriate evaluation of ground behavior and response to excavation stages, correct choice and analysis of construction supports, control of ground water flow during excavation, etc. One of the most critical amongst all these is ground water flow during construction and stability of underground excavation depends to a large extent on ground water control. This paper uses numerical studies for the assessment of the potential impact of ground water and ground water movement for the design of underground deep structures. The studies are being conducted using PLAXIS 2D finite element software and analysis all construction stages to which an open underground excavation shall be subjected. The paper discussed in detail the impact of water table fluctuations and comparative evaluation of different water flow conditions – a) Different Stages of excavation in line with the construction sequence (Phreatic), b) Coupled flow analysis (Transient- 1 year and 2-year duration) and c) Steady state flow conditions. The paper also covers seepage calculation and design of dewatering system.

Sep 1, 2022

By Michael W. Oakland

Weidlinger Associates was retained to evaluate the foundations supporting ten oil storage tanks at a tank farm on the east coast. The tanks were constructed over the site of a landfill which was underlain by deep organic deposits. The tanks were typically 48 ft. in height and ranged in diameter from 60 to 150 ft. The tanks were supported on both wood and steel pipe piles. After more than 35 years of service, an inspection found that up to 25 percent of the piles had separated from the mat foundation. The operations at the facility were temporarily stopped pending further investigation. Weidlinger developed comprehensive finite element models of the foundations for each tank and used random generators to conduct Monte Carlo simulations the range of scenarios of detached support conditions since it was not possible to survey all the piles below the tanks. To confirm the modeled performance and verify stability, each tank was also load tested using water with electronic instrumentation installed by Geo-Instruments. The instrumentation provided real time, web based monitoring during testing in areas which would otherwise be inaccessible during loading. Through inspection, complex modeling and sophisticated load testing, Weidlinger and Geo-Instruments were able to show that all but one of the tanks could safely be put back into service. This paper details the analysis, Monte Carlo simulations and instrumentation and load testing performed for this unique project.

Jan 1, 2009

By Bernardo J. Jiménez, Harlem Lora, Roberto Acosta Mora

Circunvalacion Norte project is currently the most important infrastructure project in Costa Rica. It is the last segment of the urban perimeter highway. Site investigation of local geotechnical conditions were studied by SPT, CPT, pressuremeter tests and boreholes. A static load test was executed as a proof test with an associated ultimate resistance of 12056 kN (2710 kips). Drilled shaft design was done using PMT tests and axial nominal resistance varied between 4000 kN (900 kips) and 6000 kN (1350 kips). A total of 416 drilled shafts were constructed in 15 months with drill performance of 32 m/day (105 ft/day). Drilled shaft lengths varied between 4,0 (13 ft) m and 40,0 m (130 ft). Selfconsolidating concrete was used to achieve an adequate workability even in high densities rebar cages. Several site conditions proved the importance for maintenance of the working platform, predrilling of rock sockets and having spare parts to avoid increase in project’s cost. New procedures were taken to prevent concrete segregation on excavations near underground water flow. Monitoring the quality of the shafts from CSL test showed less than 3% of the shafts presented a considerable anomaly, which proved that the adopted construction method and materials were adequate. For the concrete anomalies, successful remediation was performed by means of grout at the base of the shaft with two different types of drilling methodology depending on the concrete anomaly.

By Terence P. Holman

Instrumented load testing of high capacity micropiles, followed by detailed analysis and numerical modeling, provided an opportunity for real foundation performance to be incorporated into the design of a complex urban high-rise structure. This paper discusses a design-based load testing program and subsequent analysis for micropiles incorporated into a piled raft foundation beneath a portion of a high-rise residential structure in Brooklyn, New York. Preliminary numerical analysis, performed using the commercial finite element package PLAXIS 3D Foundation, indicated that soil stiffening and transferring heavy core loads to greater depths was required to minimize the total and differential settlements. High capacity micropiles were modeled below the tower core mat to create a piled raft effect, reducing the settlements to acceptable levels. Final design of the foundation and micropiles, and final numerical analysis of the proposed foundation system required an instrumented load testing program to provide the Owner and design team with a level of comfort. The instrumented load test provided data on the evolution of load transfer, including the mobilization of significant tip resistance, frequently ignored in design, and micropile axial stiffness. Final numerical analysis of the foundation system involved refining the PLAXIS model based on the micropile behavior and load transfer mechanism observed during the load test program. The authors believe that the combination of design-based load testing and numerical analysis in this project yielded a more refined foundation system with realistic expectations of performance.

Jan 1, 2007

By Denton A. Kort

Historically the visual examination of drilled shafts to determine shape was typically done under dry conditions. Many engineers believe that by using a dry method of construction, the question of shape is minimized because they can visually examine the excavation. In fact, test data suggests that slurry stabilized shafts tend to perform better than similarly constructed dry shafts. Clearly, the uncertainty of the shaft shape is magnified when constructed under slurry. Recent advancements have allowed a mechanical caliper to determine shape in wet conditions, but can be limited by certain shaft anomalies. New sonar technology can determine shaft shape, volume and verticality. The value of sonar technology to the geotechnical and foundation industry at large in terms of quality assurance for clients/owners and quality control for drilled shaft contractors is significant. This presentation will discuss the development and process of sonar calipering technology as it relates to the geotechnical and deep foundation industry. Sonar calipering results presented may include images from the following types of projects: slurry walls, bridge piers, cofferdams and secant walls. The results identify shaft anomalies in a variety of slurry environments, from water and polymer mixes through mineral slurries. Real-time in-situ images and CAD drawings will be presented illustrating the advantages of good caliper data taken during construction. This presentation will appeal to the geotechnical and structural engineers, as well as those supporting the deep foundation industry at large.

Jan 1, 2007

By P. Srinivasulu

The popular theoretical models used for assessing the dynamic behaviour of piles under vertical and lateral excitations are critically reviewed. An experimental study is presented on model piles with varying slenderness ratios. The theoretically evaluated and experimentally deduced natural frequencies and resonant amplitudes of the test pile-soil system are compared. The dynamic stiffness and damping are seen to increase with increasing slenderness of piles. Further, the damping yielded by the theory is found to be on the unconservative side.

Jan 1, 1996

By William Siegel

Kleinfelder provided foundation analysis and design for an expansion to a cement plant in Florence, Colorado. The expansion was a conversion from a horizontal wet process to a vertical dry process, and resulted in the construction of a number of structures with heavy foundation loads. [ ] The field investigation identified old fill and saturated sands and gravels above a shale/limestone bedrock environment. Based upon the anticipated loading, drilled piers socketed into bedrock were recommended. The structures were constructed in accordance with the design recommendations.

Jan 1, 2007

By Douglas L. Scaggs

Driving piles in under water applications has become more common place over the past twenty years. Where only a water depth reachable with a follower or dewatered cofferdam was the rule in the past, newer technologies developed for the offshore oil and gas industry have made depths of even several thousand feet possible offering new possibilities in foundation design and installation. With the new technology, engineers can now more efficiently design structures by placing foundations optimally thereby reducing weight and cost of the overall structure.

Jan 1, 2013

By George M. Filz

Restrained basement walls and unrestrained but massive concrete walls on rock foundations experience very small movements in response to lateral earth pressures. Such walls are often designed using at-rest earth pressures without consideration of either compaction-induced lateral pressures or vertical shear forces resulting from compression of the backfill in response to self-weight. Compaction-induced lateral earth pressures can be detrimental to the integrity and stability of retaining walls. For example, the lock walls at Eisenhower and Snell Locks on the Saint Lawrence Seaway near Massena, New York, were damaged by compaction-induced lateral earth pressures, and an extensive rehabilitation program was necessary to ensure safety of the locks. Vertical shear forces, on the other hand, can be beneficial to stability because the downwards-directed vertical force tends to counteract the overturning moment from lateral earth pressures. The contribution of vertical shear forces is not included in most modern analyses of non-moving walls, but Terzaghi used this effect in his design of a high concrete retaining wall at Fifteen Mile Falls Dam. The lock walls at Eibach Lock on the Main-Donau Canal in Germany were instrumented for both lateral and vertical stresses applied by the backfill to the wall, and the resulting measurements show that vertical shear forces from the backfill were significant and persistent over the multi-year period that the wall was monitored. Other data from pilot-scale retaining walls confirm the existence of both compaction-induced lateral earth pressures and vertical shear forces. These forces should be considered in design of non-moving walls.

Jan 1, 2003

By L. J. Whitworth

Five trial piles were constructed during the trial pile programme for the Birmingham International Convention Centre. In addition, trial piles have been tested on two other sites in central Birmingham. Methods of pile construction were conventional sandstone rock sockets, sleeved piles and voided piles. The results of these load tests are compared with the theoretical predicted behaviour based on the results of unconfined compressive tests of rock core taken on the Convention Centre site and on other sites in the central Birmingham area. On the basis of this work, the various design procedures are discussed.

Jan 1, 1989

By H. R. Shen

Cushion materials are one of the most important links in an efficient piling system. In the past, little has been done in China on this problem, so engineers are still used to those traditional woods, papers and coir ropes. In this paper, the SOA of piling cushions, their testing method and parameters used in wave equation analysis for piling are briefly reviewed. The static and dynamic mechanical characteristics of 3 types of cushion material have been determined in laboratory and suggestions about testing method and evaluation of test results are given.

Jan 1, 2010

By Jack Hayes

The design and construction of deep foundations involve many uncertainties. For the designer there are uncertainties regarding soil and ground water variability, regarding sampling and lab testing, regarding analytical techniques and regarding construction technique. The latter being the uncertainty over which the engineer has least control and which may have the greatest impact on capacity. Foundations with a high design factor of uncertainty can be very costly. Foundations designed with a high factor of uncertainty may have a low factor of safety, which can be even more costly.

Jan 1, 2000

By Kenton W. Braun

Concourse B at the Anchorage, Alaska International Airport is currently being renovated while retaining the original building structure and foundations. Part of the renovation includes the installation of a new, permanent baggage tunnel system beneath the existing building. Installation of this cast in place concrete tunnel, beneath the existing structure, required installation of a steel retaining wall to support footing loads above the base of the excavation. Construction of this retaining wall presented challenging and unconventional design and construction methods. Detailed discussions of the design and construction techniques utilized for this project are outlined.

Jan 1, 2008