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By Charles Pol Vuillier

Piling work for modification to the Charles Grimes Bridge in Melbourne, Australia required piles to be installed through 15 to 20 m thickness of very soft to soft silty clay overlying 10 m of stiff clays and sands in turn overlying siltstone. The presence of an old sewer founded at depth in the soft clays demanded that vibrations be kept to a minimum. Two pile type were used by Vibro-pile (Australia) to provide the client with the most economical piling price. The two pile types were CFA piles of 750mm diameter founded in the weathered rock and a full displacement concrete injected screw pile developed by Vibro-pile called the "Z" pile, founded on the rock. The development and features of the "Z" pile are briefly discussed, including the perceived applications and advantages of the pile type. On board instrumentation comprising a computer was used to monitor all aspects of the construction. The rig instrumentation provided an important quality control measure that gave confidence in the pile installed. Pile performance was proved on the cast in situ piles by dynamic load testing methods. Initially tests performed with a 120 kN drop hammer, which was not capable of mobilising the required loads. The performance was then satisfactorily proved by using a drop hammer of 20 tonne mass delivering blows drop heights of 1.5m. Low strain integrity tests on a number of piles were also used to confirm the structural integrity of the piles.

Jan 1, 2000

By Joel L. Volterra

Since 1910, Mueser Rutledge Consulting Engineers (MRCE) has regularly provided professional engineering services including inspection of pile load tests. Historically, such services included on-site inspection of the driving of test piles and subsequent static load tests by qualified Geotechnical Engineers. Load testing procedures are specified by local or State Building Codes, locally the 1968 Building Code of the City of New York (1968 BCCNY). Between 1968 and 2008, the 1968 BCCNY required a minimum 48-hour hold period for standard loads per pile type, an extended 96-hour hold period for higher capacity piles, and a settlement criterion that the pile maintain a test load equal to two times the design load with less than 0.012 inches of settlement over the last 48 hours of the hold period. Effective July 2008, the new 2008 BCCNY shortened the hold period and relaxed the settlement criteria to that which is more similar to other governing codes and standards such as the International Building Code (IBC 2006) and the American Society for Testing and Materials (ASTM). MRCE implemented an automated load test monitoring system to reduce costs and to alleviate or minimize overnight and off-hour staffing for load test readings. Initially, a series of linear variable differential transformers (LVDTs) and data loggers were included in the Contractor?s load test setup to electronically record pile head settlement and where applicable, settlement of telltales installed to varying depths in the pile. A pressure gage was subsequently added in the hydraulic line, then a load cell, strain gages, and remote access using modems. The ease of the setup and modular adaptive nature of this system have proven it to be a useful tool and improved our ability to better serve our clients and manage our pile load testing services.

Jan 1, 2008

By Satyajit Vaidya, Rudolph Frizzi, Luis Berroteran

This paper presents design and construction challenges associated with a high-capacity rock-socketed drilled pile foundation system for a 60-story building recently constructed in an urban environment. The site is in very close proximity to surrounding 1-to-6-story buildings and a commuter rail subway tunnel structure. High compression, uplift, and lateral loads imposed by the tall, slender tower constructed over a relatively small site footprint posed a significant design challenge due to the close proximity of the subway tunnel and other structures. Construction challenges included those associated with advancing the drilled pile casings through overburden materials using internal flush method mandated by the Transit Agency, advancing the casings through very dense glacial till materials encountered above top of rock, and drilling rock sockets in variable rock conditions. This paper provides a brief overview of the site and subsurface conditions, and discusses the resulting design and construction challenges for the drilled pile foundation system and how they were addressed. SITE AND SUBSURFACE CONDITIONS The 8,350-square-foot site is located in a busy neighborhood in downtown New York City (NYC). Buildings neighboring the site are supported on shallow foundations, and their basements extend about 15 feet below the sidewalk level. A NYC-Landmarked building is located within a NYC Department of Buildings (DOB)-designated 90-foot influence limit from the Project site. NYC Transit Authority (NYCTA) subway tunnel and station structures are located in close proximity to the Project site. The subway tunnel structure extends about 50 to 55 feet below the sidewalk level. Although the upper portion of the tunnel structure is about 13.5 feet away from the site property line, the lower portion is only about 1 foot away from the property line. A site location plan is presented as Fig. 1. Geotechnical borings revealed subsurface conditions generally consisting of successive strata of surficial fill, sandy and silty soils, and glacial till (predominantly consisting of cobbles and boulders) overlying mica schist bedrock. A generalized subsurface profile is presented in Fig. 2. The surficial fill stratum was about 10 to 23 feet thick, and generally consisted of loose to medium dense sandy soils with varying proportions of silt, gravel, and miscellaneous debris such as brick. The underlying sandy and silty soil stratum was about 60 to 79 feet thick and generally consisted of loose to medium dense inter-bedded layers of fine to coarse sand, silty fine sand, and silt. The underlying glacial till stratum was about 26 to 70 feet thick and generally consisted of cobbles and boulders embedded in a very dense soil matrix. Top of bedrock was encountered in the borings about 110 to 150 feet below sidewalk level. Groundwater level was measured at about 30 feet below sidewalk level.

Jan 1, 2018

By David Siu

Many problems were encountered with the mechanical wedge-type splices used for the 15-inch square precast prestressed concrete piles installed at an industrial plant site. Many of the wedges were breaking during installation of the splices and after pile driving resumed following splicing. Dynamic monitoring of the piles and uplift loading tests confirmed that the problems were associated with cracked or damaged wedges. More ductile, annealed wedges were subsequently used, and, while not completely satisfactory, they were found to perform better than the original more brittle wedges. Introduction Long precast prestressed concrete piles were installed to support heavy, settlement-sensitive structures at an industrial plant in Port Alberni, British Columbia, Canada. The piles were driven through soft compressible silts and clays to toe bearing in a dense sand and gravel deposit or on bedrock. Each pile consisted of two or three segments joined with mechanical wedge-type splices trademarked DYN-A-SPLICE. Shortly after construction began, problems arose during pile installation, and these problems were, later, identified to be related to the wedges, or clamps, used to connect the splice plates.

Jan 1, 1991

By Harry G. Poulos

Ground movements can arise from a large number of sources and can have a significant effect on nearby piles and deep foundations. The loading of the piles by ground movements is a different mechanism to that arising from direct applied loading to the pile head, and consequently it is not generally possible to adequately analyze the effects of ground movements simply by applying some type of equivalent loading to the pile head. The main effects of ground movements are the development of additional movements, axial forces and bending moments in the piles, and thus the key design aspects are related to movements and to the structural integrity of the pile. However, the ultimate geotechnical load carrying capacity is generally not affected by the ground movements themselves. This paper will describe an approach to the analysis of ground movement effects on piles, considering axial and lateral movements separately. Some of the main features of pile response will be discussed for three specific problems involving ground movements: piles near and within embankments, piles near an excavation for a pile cap, and piles subjected to seismic ground motions.

Jan 1, 2006

By Juhyung Lee

Recently, large diameter drilled shafts are often used for foundations of large-scale marine bridges with high capacity and required to resist lateral loads. Steel casings are essential in supporting the hole-diving concrete installation of the drill shafts constructed in the sea. The casings, however, are usually not considered as the structural elements and their load bearing capacity is often overlooked in the design of drilled shafts. As the diameter of drilled shafts becomes larger, there are higher demands for more efficient and economical design of large-scaled drill shafts in the sea. Steel-concrete composite columns are popular for the superstructure of bridges, and the outer steel attached to the shaft increases the shaft resistance through confining the concrete. In this study, the lateral resistance of steel-concrete composite drilled shafts was evaluated quantitatively based on the numerical analysis. When steel casings are used as structural elements such as the composite columns. Ultimate lateral bearing capacity of composite drilled shafts with various diameters was numerically calculated through the 3D finite element analysis. For that, elasto-plastic model with the perfect plasticity is involved to capture the ultimate load. A commercial FEA program, MIDAS-GTS, is used in this study. Real field conditions of the west coast, Korea were examined to set up the ground conditions and pile lengths required for this parametric studies. Detailed characteristics of the stress and displacement distributions are evaluated for the better understanding on the mechanisms of the composite shaft behavior.

Jan 1, 2008

By Athul Prabhakaran, Ramin Motamed, Ahmed Elgamal, Milad Jahed Orang, Reza Boushehri

Documented case histories from past earthquakes have exhibited the devastating effects of the liquefaction phenomenon on the performance of buildings that are often presented in the form of excessive settlement of shallow foundations. Example earthquakes include the 1964 Niigata earthquake in Japan, and more recently the 2010-2011 Canterbury Earthquake Sequence in New Zealand, and the 2011 Tohoku earthquake in Japan. All of the listed events comprised several examples of severe liquefaction-related damage to the buildings founded on shallow foundations. Although the liquefaction-induced building settlements have been experimentally studied extensively since 1964 using shake table tests and dynamic centrifuge experiments, studies focusing on cost-effective mitigation strategies are still limited. In this study, the performance of helical piles as a cost-effective countermeasure to minimize the damaging effects of liquefaction-induced ground settlements on buildings founded on shallow foundations is studied. Two large-scale shake table experiments were conducted at the University of California, San Diego (UCSD) to investigate the effectiveness of helical piles in liquefiable grounds. Results from these two experiments highlight a highly improved performance of a shallow foundation supported on helical piles. These largescale shaking table experiments demonstrate the efficiency of using helical piles as a cost-effective countermeasure to reduce the liquefaction-induced building settlement.

By Franz-Werner Gerressen

In the changing construction environment clients are searching for new technology to complete their projects in shorter times. Manufacturers are therefore developing solutions to speed up established construction methods. The significant progress in recent years with the development of increasingly powerful drilling rigs is providing piling companies increase options for the execution of specialist foundation projects. The double rotary drilling methods are primarily used for the construction of pile walls as support for deep excavations. Typically these retaining walls are designed and installed as cased piles using the established Kelly drilling mode. However, more recently it is more popular to undertake these projects with the Cased Continuous Flight Auger (CCFA) system. This paper provides an overview of drilling with double rotary methods, in particular the monitoring during installation.

Jan 1, 2009

By Clyde N. Baker

The paper describes procedures used to predict the settlement performance of drilled shafts constructed under slurry through water bearing deposits to a dense bearing strata, considering both side resistance and end bearing. A full scale instrumented drilled shaft load test on a Jersey City, New Jersey highrise project is used as a case history to compare with prediction.

Jan 1, 1991

By Mary C. Nodine, Michael P. Walker, Paul Eggers, Donald E. Aubrecht

The CANALSIDE commercial development in Buffalo, New York serves to revitalize the former site of the Buffalo Memorial Auditorium, adjacent to Lake Erie. The Auditorium was constructed in 1940 and founded on steel H-piles driven to limestone bedrock. After decades of professional sport and entertainment events, the “Aud,” as it was locally known, was closed in 1996. It sat vacant until it was demolished in 2009, at which time plans were made to revitalize the area with shops, restaurants, and a historic replica canal. The only portion of the Aud that was left intact was a subbasement boiler room. The subbasement was renovated in 2014 and has since been used to house water and ice making equipment for the historic replica canals, which boast recreational ice skating in the winter. The subbasement floor was about 10 feet below groundwater and the Lake Erie water level. The floor consisted of an approximately 4-foot-thick layered inverted waffle slab system, with reinforced concrete grade beams and concrete infill between the grade beams. A waterproofing membrane was located near the base of the slab. There were no major seepage issues in the subbasement, so the existing waterproofing membrane was assumed to be intact and performing adequately. A four-story building housing a children’s museum was proposed to be constructed directly above the subbasement. The loads imparted by the new building would exceed the capacity of the existing piles, so it was determined that drilling micropiles through the subbasement floor would be the most practical means of supporting the new building. Drilling through the existing slab and waterproofing system was a concern due to the challenges of controlling water during construction and the importance of maintaining the integrity of the permanent waterproofing system.

Jan 1, 2018

By Fawad S. Niazi

Ever since the use of the cone penetration test (CPT) in geotechnical practice, attempts have been made to correlate CPT parameters with pile capacity components of unit end bearing (qb) and unit shaft resistance (fp), thus deriving multiple CPT-based pile design methods. These methods focus on "capacity" only without consideration to complete axial pile load-displacement (Q-w) response. Estimated capacities from these methods also exhibit considerable scatter without any consensus on their consistency. In addition, load-displacement curves obtained from axial load tests on highly expensive and extensively instrumented piles can exhibit different shapes. Nevertheless, a single value from the curve so obtained dictates the design capacity. Currently, there are at least 42 different criteria defining capacity with considerable variation in the values obtained thereof. The Randolph elastic solution, which provides a framework for analytical evaluation of pile load-displacement response, requires the profiles of soil stiffness. The fundamental soil stiffness defined by the small-strain shear modulus (Gmax) can be obtained from shear wave velocity (Vs) readings via seismic piezocone tests (SCPTu). The secant stiffness (G), which softens from Gmax corresponding to operational load levels, can be obtained by generating stiffness reduction curves from back analysis of load tests. Then, using appropriate G values, the Q-w curve can be defined for conditions similar to the database from the pseudo strain (w/d). Thus, a complete framework for optimal integration of SCPTu data, Randolph elastic solution and back-analysis of field operational stiffness can be established for complete axial pile foundation analysis.

Jan 1, 2011

By Vijaya R, Boominathan A

The design of a rubble mound breakwater resting on a problematic seabed is quite challenging and expensive. In the present study, stage-wise construction of a typical section of the breakwater for a proposed port on the eastern coast of India is carried out. The major challenge envisaged in the design of breakwater is the subsoil strata which consists of soft clayey soil. As it is difficult to improve the soft clayey soil in the marine condition, construction stages are meticulously planned in such a way that consolidation takes place due to the preloading of breakwater, which in turn leads to the strength improvement without any special ground treatment. Thus, the breakwater is designed to be constructed in 7 stages. An initial geostatic analysis is carried out, followed by a plastic stress-strain analysis, consolidation analysis, and safety analysis for each stage, using finite element (FE) code PLAXIS. It is found from the FE analysis that due to the presence of the soft clayey soil, the critical slip circle was formed in the base. It was observed that the staged construction over a period of 2 years provides a sufficient increase in the factor of safety of above 1.5 at the various stages of construction. Hence, it was recommended to construct the breakwater with 7 stages over a period of 2 years.

Sep 1, 2022

By David R. Black

Foundation problems due to collapsible and expansive soils are well known throughout the arid western United States. Millions of dollars are spent annually to counteract the effects of such soils for both new foundations and existing foundations suffering from settlement or heave. Over the last 20 years helical screw piles have come into wide-spread use as a permanent deep foundation element for these problem soils, especially in the arid western United States where, in some areas, they are a standard of practice. Independent research resulting in recognition by every national building code in the United States has legitimized helical screw pile technology. Once thought of in terms of light structural underpinning, helical screw piles of today are designed to take heavy structural loads, vertical and lateral, tension or compression, including seismic loads. With proper pile grouping, design capacities for column loads over 4,500 kN (1,000 kips) are attainable. This paper discusses design considerations specifically dealing with collapsible and expansive soils: soil investigation parameters, predicted settlement and long-term creep, heave in expansive soils, downdrag in collapsible soils, shaft slenderness buckling, maintaining shaft alignment during installation, refusal condition, water migration along the shaft, lateral loading, cyclical loading for seismic loads and machine foundations, corrosion, helix durability during installation, the installation torque vs. capacity equation, and design methodology. The paper concludes with several case histories where helical screw piles were used for new structural foundations and to underpin existing failed foundations in St. George, Utah, Cedar City, Utah, and Denver, Colorado, USA, sites of some of the most expansive clay and collapsible soil in North America. Soil descriptions and performance histories are presented.

Jan 1, 2002

By John E. Lens

How much trouble can narrow vertical fissures in bedrock cause on a shallow bedrock site? Enough trouble so end-bearing H-piles range between 8 and 100 feet long in a single pile cap and tiebacks range from 40 to over 100 feet long within a 10 foot wall span. Sloped bedrock surfaces also complicated the tieback installation as the drill casing followed the sloped rock surface while drilling and caused unanticipated bending (and sometimes breaking) of the drill string. Warned via pre-construction rock probes and cores reaching over 80 feet deep at the Winooski, Vermont project site, the design and construction team expected anomalies in pile driving and tieback drilling due to fissures in the bedrock filled with soil and weathered-rock. The degree of abruptness in the variability in the rock surface, and its impact on pile driving and tieback drilling were less predictable. Close monitoring of pile and tieback installation, redesign of pile caps, and lengthened tiebacks overcame these anomalous fissures. This paper shares the lessons learned for overcoming these geologic challenges to benefit designers, contractors bidding the work, and ultimately, the owner, with lower contingencies.

Jan 1, 2006

By Michal Topolnicki

Deep Mixing Series: This article is the second keynote highlighted from DFI's virtual Deep Mixing Conference in 2021, for which Topolnicki served as a committeee co-chair Polish applications of deep soil mixing (DSM) technology occupy a leading position in Europe. That includes use for road and railway embankments, bridges, residential and industrial build- ings, silos, commercial centers, slabs, car parks and storage yards, excavation supports and cut-off walls. In fact, more than 350 road and railway viaducts and 200 wind turbines have been founded nationally on DSM columns, which are firsts on an international scale. This represents more than 1,200 imple- mentations by the Polish geotechnical industry. Considering the need to update DSM design recommendations, this article will attempt to summarize the best practices of wet DSM design and implementation, in particular. It draws on 20 years of experience and will high- light the properties and principles of the design of stabilized soil and lessons learned. Case studies are included to fur- ther understanding of the careful con- siderations needed with this technology.

Apr 1, 2022

By Flor De Cock

The paper reflects part of the work from the European Regional Technical Committee on Piles (ERTC3) during its mandate between 1994 and 1999, and, in particular, describes the find­ings from an International Seminar held in 1997 in Brussels on European practice for design­ing axially loaded piles. The seminar included contributions from 17 European countries, each of which provided a synopsis of their respective national design approaches. This paper pays particular attention to the design methods based on laboratory and in-situ test data for both bored and displacement piles.

Jan 1, 2002

By Musbah A. Hasan, Ahmed M. Nasr, Fauzi Jarushi

Many transmission towers, high-rise buildings and bridges are supported by piles. These structures may be subjected to large lateral loads. Therefore, experimental investigations on model piles under lateral loads were conducted in uniform dry sand. Small-scale model tests were carried out considering the influence of pile length, pile diameter, sand density, roughness of pile surface and vertical load on the lateral resistance of a pile. Furthermore, the effect of pile load eccentricity (e/L) on the ultimate lateral resistance was studied. Investigations, of the influence of various parameters on the magnitude of the coefficient of subgrade reaction (nh), were also performed. It was found that the lateral load capacity of piles increases with increase in pile length, pile diameter, pile surface roughness and increase in the sand density. The results also showed that the coefficient of horizontal modulus of subgrade reaction, (nh), decreases with deflection increase. From the results, the coefficient of subgrade reaction for a smooth pile embedded in medium dense sand would decrease by (134%) when the lateral pile head deflection (yg) changes from (2% to 5%) of pile diameter.

Jan 1, 2017

By Lucien Weber

In the Shanghai area, the soil conditions are such that bearing piles have become an essential foundation part of the new highrise buildings. In order to reduce the settlements under the high working loads of about 2300 kN/pile, the Chinese building authorities require the pile tip to penetrate into the compact sand layer, situated at approx. 60-70 m depth. No H-piles have yet been tested under these conditions in Shanghai. This paper describes the driving of 8 H-bearing piles with 4 different shapes and with lengths varying from 45 to 75 m. Dynamic measurements are performed during driving and after a wait time of approx. 40 hours in order to assess the change in bearing capacity in function of time and in order to get an idea about the resistance distribution along the piles by using a stress wave analysis program (CAPWAP). One pile is equipped with channels between the flanges for executing verticality measurements with an inclinometer. However, this test has not yet been performed. One month after driving, two piles of 75 m length are statically loaded both in vertical and in horizontal directions.

Jan 1, 1987

By Matthew E. Meyer

Renovation, rehabilitation, restoration and expansion of existing residential, retail, commercial, hospital facilities and historic structures requires assessment and evaluation of foundation systems of various ages. The concept of demolition and reconstruction in urban areas is often more challenging, costly, and even prohibitive in some cases due to historic regulations. The authors have been involved with numerous projects related to existing foundation assessment and retrofit, including: hotel and hospital expansions, historic Art-Deco hotel renovations and expansions, garage structure expansions, additions to prominent auction houses, casinos, printing facilities; high-rise structure foundation retrofitting; and forensic evaluations of existing building and highway structure foundation systems, and marine bulkhead sheeting systems. The use of non-destructive testing techniques, high-strain dynamic load testing, full scale pile cap load testing and 3-D laser scanning technology has proved to be vital in the assessment and evaluation process, as well as design of foundation retrofit alternatives. This paper presents various methods and techniques to facilitate a phased approach for re-use of foundation systems. These methods and techniques are illustrated through the author?s experience and selected case histories from projects with varied foundation and geologic conditions.

Jan 1, 2009

By Wolfgang G. Brunner

In the far north of Uttar Pradesh Province in the Indian Himalayas, the 280 MW Dhauliganga hydroelectric power plant is under construction by National Hydroelectric Power Corporation (NHPC), a state- owned enterprise, and a joint venture of Kajima Corporation of Tokyo and Daewoo Corporation of Seoul. This project sets out to develop the lower section of the mountain cascade of the Dhauliganga River, a tributary of the Sarda River, with a 311 m gross head. The 1360 km2 mountainous catchment area is bounded in the north- east by the Chinese border and in the south- east by the Nepalese border. The dam project is located in a remote area north of the principal town of Darchula of the upper Sarda valley, which is one of the seismically most active regions of India. The 56 m high rock fill dam, which will be the first of its kind in India, is faced with concrete and has a 1 m thick, at its crown 270 m long and over 70 m deep cut- off wall of plastic concrete below its toe. The cut- off wall, with a total area of 7500 m2, is constructed by a combination of Bauer hydraulic grabs, assisted by chisels and a Bauer BC 40 cutter which enables the overlapping joint system to be installed, guarantees optimum verticality and enables the cut- off to be keyed into the bedrock formation.

Jan 1, 2004