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By John C. Niedzielski

The existing US-70 Bridge over the Gila River at Bylas, Arizona is planned to be replaced due to its current poor condition. The replacement bridge is planned to be a 15-span, 1,904-foot (580 meter) long bridge, the third-longest bridge in the state highway system. Within the Gila River floodplain, granular alluvial soil is underlain by cohesive lacustrine soil; bedrock was expected due to nearby terrain but not encountered within the geotechnical exploration depth of 166.5 feet (51 meters) or less. Based on the anticipated loading conditions, design scour depths and the soil conditions, the full structural loads are carried by large diameter drilled shafts; therefore accurately determining the axial capacity of the proposed drilled shafts has important practical and safety implications. The conventional methods for axial capacity determination may be overly conservative to use for design in the site?s layered granular and hard clay soils. An Osterberg cell load test was performed to obtain detailed information on the load transfer from the drilled shaft in side friction and base resistance to allow optimization of the bridge foundation design. The full-scale field test played a significant role in the design of the project?s deep foundations, notably, by incorporating the specific subsoil properties and consequently, an exact prediction of the load-settlement behavior under loading. This paper provides the results of the geotechnical site investigations, drilled shaft load testing procedures, and shaft load distribution from the load test results. Comparisons were developed between predicted axial capacities of drilled shafts using several design methodologies and the axial capacity measured from static load testing. The load test results showed that underestimation of the axial capacity is evident using conventional methodologies. The exact prediction of the load-settlement behavior under loading combined with a site-specific design approach, resulted in a substantial reduction of foundation costs due to reduced drilled shaft dimensions.

By Mohsen Elsayed, Amr Sallam, Ahmad Mohamed, Xuebing Zheng, Mohamed Alrowaimi

The foundation is an essential component of the wind turbine that ensures continued operation under stable and safe conditions. Both shallow and deep foundations are utilized to support wind turbines including gravity spread foundation, anchor foundation, pier or drilled shaft foundation and pile and pile cap foundations. Conventional methods were typically utilized to design the wind turbine foundations. With the advances in numerical modeling in the geotechnical field, foundation designers may utilize numerical analysis to design wind turbine foundations. Geotechnical numerical packages allow modeling structural components and soil-structure interaction that is usually neglected in conventional methods. Furthermore, the subsoil conditions, geometries, stress-strain behavior, boundary conditions and load staging can be modeled, minimizing the assumptions and generalization. This results in better understanding of the stress strain behavior of the foundation leading to optimized foundation designs. This paper includes a brief review of current foundations used to support wind turbines with an emphasis on post tensioned single pier foundations. The current conventional foundation design methodologies and state-of-the-art foundation design utilizing numerical modeling of the single pier foundation will be discussed. Two case histories where the single pier foundation, designed using numerical modeling, were utilized to support the wind turbines will be presented. INTRODUCTION The foundation is an essential component of every wind turbine that ensures continued operation under stable and safe conditions. Turbine manufacturers provides load specifications for designers to be utilized for wind turbine foundations design. Loads include bending moments, torsional moments, lateral forces and vertical forces in both operational and extreme wind conditions. Essential specifications under seismic conditions might also be provided in seismic prone areas. Turbine manufacturers also include foundation design criteria including minimum rotational stiffness, minimum horizontal stiffness, maximum allowed inclination and maximum allowed lateral movement under both operational and extreme loads. Geotechnical explorations and evaluations are typically performed at early stages of the wind development projects. The field explorations usually include Standard Penetration Test (SPT) borings, Cone Penetration Test (CPT) Soundings, geophysical surveys, and laboratory tests to define soils stratification system and soil strength and compressibility characteristics. The most critical soil parameters for turbine foundation design are shear strength parameters (cohesion and friction), shear modulus, Poisson’s ratio, and unit weight. The depth to the groundwater table is also a crucial parameter in design. Advanced field explorations techniques such as Dilatometer Tests and Pressuremeter Tests may also be utilized. Laboratory tests for foundation design typically include index parameters, consolidation and triaxial tests.

Jan 1, 2019

By James M. Tantalla, Roderic A. Ellman, W. Allen Marr, Scott R. Bamford

"Construction of the powerhouse for the Willow Island Hydroelectric Project required a 100-ft deep excavation inside the limits of a cofferdam and embankment-seepage cut-off wall through soil and rock adjacent to the Ohio River. Portions of the rock had preexisting weak plans and slickensided surfaces with low frictional strength. Stability analyses were performed for critical sections of the excavation to evaluate the stability of the soil slopes and rock cuts using buckling, tension crack, and limit equilibrium analysis techniques. Loading conditions included the 100-yr and intermediate floods, normal pool, sudden drawdown, and seismic design conditions.Stability analyses indicated adequate factors of safety for soil slopes and for rock cuts through the landside embankment sections. However, the results of deep-seated stability analyses through the rock supporting the riverside cellular cofferdam indicated unacceptable factors of safety. Consequently, the riverside portion of the excavation required measures to increase stability. Long, high-capacity rock anchors and deep dewatering wells to lower the site piezometric head were chosen for this purpose.Thirty high-capacity rock anchors were installed on the upstream, riverside, and downstream sides of the cofferdam rock cut. Required rock anchor loads varied from 1,968 to 2,074 kips. The designed anchors consisted of multiple, seven–wire strands with up to 59 strands per anchor. Bond lengths used an allowable bond stress of 100 psi based on the rock bond measured with pull-out tests. Maximum bond and anchor lengths were 50 ft and 140 ft, respectively. Measurements of forces in selected strands and displacements of the excavation showed excellent performance."

Jan 1, 2017

By Sudhir Kumar Das

"The exorbitant price of the land in the metropolis has restricted the horizontal expansion and compelled the owners, the developers and the engineers to opt for vertical expansion. This has resulted in the construction of high rises by extending floors of the existing buildings and developing the new ones for which deep excavation is a must. The multistoried buildings up to a certain height can be founded on shallow depth if the soil beneath can withstand the load. If not, the soil can be stabilized by the latest improvement technology to change the properties of soil to cater the desired load of the superstructures. By such practice the cost and time of completion of the substructures can be reduced in comparison to the substructures needed for deep excavation.The necessity of deep excavation cannot be ignored to create housings, underground parking lots and the other public amenities for the urban migrants in the metropolis.Although most of the metropolis have underground mapping the developers, before starting excavation should be hundred percent sure about the alignment and depth of the utilities so that the excavators do not snap the same to bring cut in water supply, power lines, telephone lines etc, resulting in hue and cry in the neighborhoods of the metropolis due to no availability of the essential services The building/structures coming on the influence zones of the deep excavation should be monitored in all sequences of excavations. In case of building underground corridors for rail or road through open deep excavation under a traffic road the developers, before commencing excavation should shift/divert the dry and wet utilities coming on the way of excavation to suitable locations. The surface traffic need to be diverted either temporarily to an adjacent alternative road or allowed to pass over a decking built over the trench of excavation for the affected length of construction. The soil support system is necessary longitudinally on the two sides covering the width of trench for building corridors. In case of building substructures of flyovers built at different plots along the alignment of the flyover or a multistoried complex built at an isolated plot, the soil support system would be necessary on all the sides covering the plot of construction.The material of construction of soil support depends on the depth, type of soil and the type of permanent structure to be developed. Probable geo-hazards inviting casualties in the deep excavation projects occur due to caving of soil, leakage of wet utilities, seepage through honey comb concrete surfaces, failure of pump used for dewatering etc. A detailed comprehensive planning, management and determination of the project authority is essential for marginalizing the casualties. These prevent unforeseen expenditure in mitigation and help to control the time and the cost over run of overall project. The engineer at site should be more a professional manager than an engineer at site. He should be conversant with the safety and environment rules and regulations applicable to deep underground projects."

Jan 1, 2015

By Parameswaran V. S, Anshuman Singh

This is a case study on ground improvement using Stone columns at Kokrajhar in Assam which comes under seismic Zone V as per IS: 1893. The strata at site comprised of mostly fine sands with low SPTN values, fine content less than 10% and ground water table (GWT) at shallow depth. As ground water table subjected to seasonal variation, water table is considered at ground level for designing purpose. The geotechnical profile of the boreholes was analysed on the guidelines of IS 1893 (Part 1) -2016 and it was observed that the liquefaction potential of the soil layers is prominent and ground improvement is inevitable up to a depth of 9.5 m below existing ground level. In order to mitigate the liquefaction of soil layer, Stone columns were proposed. The in-situ soil is densified using wet top feed vibroreplacement method with an area replacement ratio of 16%, so that the relative density of the soil can be enhanced to prevent liquefaction risk. Correlation between relative density, fines content and increment of SPT N –value given by Tokimatsu and Yoshimi (1983) was used for designing purpose. Field tests such as SPTs were carried out at site to validate the extent of SPT (N) improvement. Detail comparison of pre and post density, SPT N values and CRR values were discussed in this paper.

Nov 1, 2022

By Phillip E. Glogowski, N. Catherine Bazan-Arias

Steel foundations can be designed to cross-sectional configurations ranging from triangular and square to other multi-side shapes. Adding lateral extensions (hereby called wings) along the length of the steel stem can increase the foundation’s uplift, torsional and lateral load capacities. DiGioia Gray staff developed a methodology for the optimal design for multi-facetted, winged deep steel foundations. A finite element (FE) model is used to represent the steel components and the nonlinear subsurface behavior. The geometry of the foundation can be complex; thus, an optimal design needs to be fine-tuned to the specific site conditions. We created a pre-processor tool to generate the FE model including varying values for the number and size of wings, depths of embedment, reveal/stickup heights, top plate geometries, and subsurface profiles. The analytical model has been partially validated through full-scale testing and the methodology has been applied to two installed projects to date.

Sep 8, 2021

By Teresa M. Bodas Freitas, Arianna Lupattelli, Peter J. Bourne-Webb, Diana Salciarini, Martina Zito, Donatella Sterpi

The thermomechanical response of thermally-activated (TA) piles under monotonic thermal loads is quite well understood and the remaining uncertainties relate to the effect of long-term, cyclic loading of individual TA piles and pile groups. Recent studies undertaken by the authors have provided insights into the behaviour of TA pile foundations undergoing cyclic thermal loading. Despite their simplicity, the analyses show that key aspects of the observed response of piles in sand, under cyclic thermal loading can be reproduced, providing confidence in the outcomes of the analyses. The studies examined isolated piles and pile groups, and concluded that irrecoverable thermally-induced settlement may be mitigated through the choice of an appropriate margin of safety on the pile shaft resistance under service mechanical load conditions, and the maximum thermal stress can also be readily estimated. This paper consolidates these works and provides guidance regarding the safe geotechnical and structural design of the piles, then looks towards the remaining issues around the safe provision of thermally-activated pile foundations.

May 1, 2022

By Bartho J. Admiraal

"As part of the Schiphol-Amsterdam-Almere project, the largest aqueduct in Europe is being built in order for the A1 motorway to cross the Vecht River. The A1 consists of 12 lanes and the total width of the aqueduct will be 65 m (213 ft). The total length of the structure will be 620 m (2035 ft). Speed of construction is essential for the DBFM-contract, which forms the primary reason for choosing a building method with a horizontal water retaining barrier created by low pressure grouting. After final checks on the water tightness of the silica based layer (softgel), excavation to a depth of approximately 12 m (40 ft) below the water table could be started in order to build the aqueduct.This paper presents a new approach for the calculation of the required grout volumes needed to ensure a “softgel” layer without gaps or holes. The approach applies measurement of deviations due to execution aspects in a probabilistic model. With this model, one is able to study the effects in a field application, i.e. multiple rows of grouted spheres. The results are visualized in order to analyze the risk of holes more easily. It is evident that the existence of a hole means a major leakage. By completing multiple runs, the strategy for grout volumes can be adjusted to minimize this risk.INTRODUCTIONThe Dutch Department of Waterways and Public Works invests over € 4 billion between 2012-2020 to increase the capacity of 63 km (41 mi) motorways of one of Holland’s major corridors. The A1/A6 will be transformed over a distance of 20 kilometers (13 mi). Near Muiden, the current drawbridge on the A1 for crossing the Vecht river will be replaced by a new aqueduct to be located slightly south of the existing bridge."

Jan 1, 2016

By William H. Walton, Joel Dellaria, Jeffrey R. Hill

The City of Chicago has a world-renowned skyline and is known for its provocative architecture. The subsurface conditions in the city have allowed for construction of these significant structures. The skyline is supported on caissons as they are called in Chicago or drilled shafts in other locations. Despite the significant strides the industry has made in advancing the drilled shaft, the use of other specialty geotechnical construction techniques like micropiles has not been overlooked in Chicago and the surrounding areas. Micropiles have been utilized to underpin famous existing historic structures like Orchestra Hall any many others. Engineers have used 200 to 600 kip micropiles to underpin compromised, inadequate, or damaged caissons. The paper will discuss the use of drilled shafts, micropiles, and ground improvement over the last 30 years in Chicago using a curated collection of case histories. It will also examine advancing the industry beyond its current technical limitations using these techniques. INTRODUCTION 20,000 years ago, glaciers from the Chicago region left behind sheets of glacial clay till underlain by dense, over consolidated glacial till below: limestone bedrock, found about 100 ft below street level. An unusual feature in this profile is the soft Chicago Blue Clay. Chicago has been called the birthplace of the Skyscraper and drilled shaft foundation, both of which came about in the 19th century. After the Great Fire of 1871, tall new structures were built rapidly and designing a successful foundation was trial and error. The first deep driven wood pile and caisson foundations bypassed the problem layer and found solid support on hardpan till or bedrock below (Schock and Risberg 2013). Once the drilled shaft foundation became acceptable to the Chicago engineering and construction community, building heights and complexity grew dramatically. As the city grew, building foundations were being repurposed. There was also the need to underpin structures for additional loads and shallow foundations for adjacent construction. Hand-dug drilled shafts were an option for some of these restricted access and low headroom sites but a new technique, micropiles, would prove to be the future of retrofit and hard to construct foundations. Micropiles were introduced on a limited basis to the United States market in the 1970s and 80s. In the early 1990s, the Chicago market began to latch onto micropiles and their use has grown significantly as a solution to the most complex foundation problems a maturing skyline has to offer.

Jan 1, 2019

By Bruno Vingiani, Alessandro Bertero

"The use of Artificial Ground Freezing (AGF) for temporary soil strengthening and seepage control is an effective alternative to grouting when dealing with soils whose degree of finesses would imply the use of highly expensive chemical grouts. However, compared to grouting, the application of this improvement technique usually needs a more accurate preliminary soil investigation campaign and a design assisted by specific calculation software. Besides a general description of the main features of this technique, the paper will describe a recent application of AGF carried out in Rome to underpass an existing metro station.INTRODUCTIONNatural ground freezing occurs seasonally or permanently (permafrost) in some areas of the globe close to the poles and can negatively affect the engineering performance of underground structures. On the other hand, Artificial Ground Freezing (AGF) is man-made controllable freezing process that can be used in foundation engineering to temporarily strengthen the ground and create a barrier to the passage of groundwater. During the process, the heat is extracted from the soil in a cylindrical shape around a number of freezing pipes installed into the ground. This action produces columns of frozen soil, which expand gradually till they merge and create continuous frozen wall. The thickness of this barrier can be regulated according to the specific project requirements. Nowadays, AGF technique is applied to a wide range of foundation engineering problems where soil stability and groundwater flows are an issue (Pimentel et al. 2011, Haß and Schäfers, 2013). Typical applications include the temporary stabilization and waterproof of the ground around the excavation profile of mined tunnels until the construction of the final lining (Figure 1).The case history described in this paper deals with a recent application of AGF carried out during the construction of metro Line “C” in Rome. Specifically, this technique has been applied to allow the construction of two single-track mined tunnels running underneath an existing metro station belonging to Line “A”. In that case, the AGF has been evaluated by the Designers as the only possible solution for improving the mechanical and hydraulic characteristics"

Jan 1, 1900

By Matthew Runion, Christopher Lawler

The Aeolus – Jim Bridger Transmission Line Project is located in southern Wyoming, home to some of the largest coal seams in the world. Coal seams present unique challenges to underground construction, as they are at high risk of coal-seam fires and do not provide a reliable bearing stratum. Accurate identification of these hazards was essential for reliable design and successful construction of foundations on this project; however, environmental restrictions and other protections created short time frames to access several sites. Coupled with a firm construction deadline, this meant that a comprehensive geotechnical investigation prior to construction would not be possible. This paper presents the project as a case study, and details how an Engineer-Procure-Construct (EPC) contracting format supported by a comprehensive Quality Assurance (QA) program provided a solution to the defined challenges. It describes the initial design process using incomplete geotechnical data and explains how the developed QA program verified design assumptions and reduced geotechnical risk through early identification of geologic conditions during construction. Specific examples will be given, and industry implications will be discussed.

By Richard Brink, Eric M. Klein, Kenneth B. Andromalos

"A portion of the roof for a 129 x 144-inch, nearly 100-year-old sewer outfall in the City of Baltimore had deteriorated to the point that it resulted in the development of a large sinkhole in a residential neighborhood. A subsequent video inspection of the sewer outfall indicated that there was a hole in the sewer outfall, and it would need to be repaired . After initial backfilling of the sinkhole and repairs to the water service lines, a conventional wood shoring system was used to support the excavation and expose the Main Outfall Sewer to inspect and repair it. This excavation was unsuccessful because of loose sandy soils and high groundwater conditions. An innovative use of a steel reinforced jet grout excavation support system was ultimately used to underpin an adjacent 20-inch water main and other nearby utilities, and provide access to the top of the Main Outfall Sewer some 22 feet below the street surface to facilitate inspection and repair of the sewer. This excavation support system was also successfully utilized in the final repair of the sewer roof by serving as a buttress for the new roof system.1.0 IntroductionThe project site is located in a residential neighborhood with brick masonry row houses situated on the south side of Chase Street and a brick masonry church on the north side of the street. Figure 1 illustrates the location of the site. The City right of way is 65 feet wide, and the street is 40 feet curb to curb. The centerline of the Main Outfall Sewer runs parallel to and a few feet south from the centerline of the street. Other utilities running parallel to the street include a cast iron 20-inch water line built about 1910, a 24-inch terra cotta storm drain, a 6-inch terra cotta sanitary sewer, a 4-inch cast iron gas line and a 40-inch electrical duct. Cross utilities included a 4-inch gas line and several smaller water and gas service lines to the church and row houses. One gas line that was not shown in the City's GIS database was exposed during the excavation."

Jan 1, 2005

This Section describes four alternative methods for load testing of drilled shafts: high strain dynamic test (HSDT), rapid load test, static load test, and bottom load test. Until recently, static load tests were the only method available for verifying the capacity of a drilled shaft. However, because many drilled shafts carry very high design loads, the static load test was prohibitively expensive. The alternative methods, HSDT, rapid load testing, and bottom load testing are gaining acceptance because of their lower cost and faster implementation. However, these different methods do not necessarily yield the same results. This section describes the load testing methods and the differences that may occur when interpreting the test results.

Jan 1, 2004

By Chris L. Powell, Russell J. Denny.

"The remotely located Cockatoo Island iron ore mine off the Kimberly coast in Western Australia, which has been in operation since 1951, was recently expanded up to 50m below sea-level using staged construction of a rock-filled seawall around the open cut mining operation. The most recent stage of the seawall expansion required a seepage reducing cut-off barrier to be installed through the seawall into underlying seabed sediments. A line of grout holes at 1m centres was proposed to form the seepage barrier, with grouting extending 17m below the top of the seawall. Top hammer drilling techniques were used to penetrate the 12m deep rockfill to seabed level, and permeation grouting carried out within the rockfill to fill voids and stabilise material around grout holes. The local 10m tides meant that tidal washout of fines and grout would be a major risk, and so a combination of cementitious and chemical grout was used to create rapid gel times. Following permeation grouting, holes were re-opened to allow jet grouting to hydraulically mix and grout permeable seabed sediments below the seawall. Using the duplex jet grout system in a single pass to 17m below platform level, the jet grouting was extended upwards into the seawall fill itself to overlap with the earlier permeation grouting. Finally a soil/cement mixed capping trench was installed using slurry trenching techniques with soil/cement/bentonite mixed backfill in order to complete the grout treatment. The approach taken allowed considerable onsite flexibility in technique. An automated slurry batching plant allowed adjustment of mixes to suit the varying subsurface conditions which were encountered during the works.IntroductionLate in 2013 Wagstaff Piling was engaged to install a seepage barrier through a rockfilled seawall built to allow expansion of sub-sea iron ore mining operations on Cockatoo Island off the remote Kimberley coast in the North West of Western Australia. Earlier stages of seawall construction had used a variety of different construction techniques with varied success, and the history of sub-sea mining on the island had been plagued with failures, including failures in the slope of the seawall itself, hanging wall failure underneath and inside the seawall, and footwall failures as the ore was mined leaving the rock face inclined at 55 degrees, parallel to the bedding. The current expansion, known as the Stage 4 expansion, was more tightly constrained by the pit geometry and available materials than previous seawall expansion stages that adopted clay core and sheet pile seepage barrier solutions. In Stage 4, an innovative grout curtain seepage barrier solution was selected to ultimately provide the necessary cut-off to allow access to high grade ore, while protecting the mine from inundation by the sea."

Jan 1, 2016

By Paolo Cavalcoli, Federico Pagliacci, Marco Chiarabelli

"The Sheikh Jaber Al-Ahmad Causeway Project in Kuwait is estimated at approximately $US3.7 billion and consists of constructing a causeway across the Kuwait Bay, connecting the Shuwaikh Port with the northern Subiyah area, where the new “Silk City” will be established. The $US77 billion Silk City will revive the ancient “Silk Road” trade route and will become a major free trade zone linking central Asia with Europe. The new city will be completed in 2030, it will house about 700,000 people and, furthermore, it will include the tallest tower in the world. The Causeway will stretch approximately 23.3 miles and will be composed of a combination of low-level bridges, embankments and transition islands. A bridge of about 16.8 miles in length will span the navigation channel and a free flow interchange at the Shuwaikh Port will connect the causeway to the main road network in Kuwait City. The geo-construction portion of the project involves the execution of 1,200 drilled shafts with diameters of 98 inches and 118 inches embedded to a maximum depth of about 276 feet. Details are provided concerning the subsurface conditions, the geotechnical characteristics and the strength parameters, illustrating, as well, the installation technique implemented for the construction of the drilled shafts. In addition, particular attention is paid to the description of the challenges faced while constructing the drilled shafts at a distance of about 10 miles from the shore, such as the depth of the water above the midline (more than 160 feet), an underwater current and the tidal variation.INTRODUCTIONThis paper presents an overview of the foundation works executed for a 37km causeway across the Bay of Kuwait, connecting Shuwaikh Port with Subiyah New Town Development. The project, in which Trevi is actively engaged, includes a 27 km low-level bridge across the bay, a main bridge with a span of 200 m, an overpass and a 5 km approach road onshore in Subiyah.The main purpose of this report is to provide information about the nature and features of the applied technique of bored piles, including a description of each work phase and other related details, in order to aid in the design of the foundations for the proposed construction.Works for the soil investigation were carried out in accordance with accepted geotechnical standards/guidelines. Brief descriptions of the methodology of the field are also provided in this report."

Jan 1, 2016

By Racquel Nottingham, Marc Mastrantuono, Freddy Lopez

In the digital era that we live in, connectivity and mobility play a decisive role in our daily activities. In this context, insufficient telecommunication infrastructure gives origin to the so called “dead zones” (areas with poor or non-existing cell phone reception), which hinder economic development in small communities and in many rural areas, since they remain invisible to a larger marketplace due to the inadequate cellular coverage. Several countries are working to identify these dead zones and with this information, establish strategies together with mobile providers in order to improve the existing mobile networks by expanding the coverage areas. As a result of the analysis, it is expected that thousands of telecommunication towers for 4G and 5G networks will be erected in the coming years. Telecommunication towers are slender elements that require large shallow foundations to verify primarily the safety against overturning. However in remote areas, it can be advisable to consider alternatives to the conventional shallow foundations, in order to optimize the use of materials (concrete, reinforcement steel, etc.). The following article presents an overview of intervention projects, where telecommunication towers were founded on micropiles. The micropiled foundations allowed to reduce considerably the dimensions of the originally planned shallow foundations. Furthermore, the use of micropiles allows for additional optimization, in combination with pre-fabricated foundations (i.e., precast concrete elements, etc.). This paper will focus mainly on the design and the execution of the micropiled foundation.

Sep 8, 2021

"The Metropolitan St. Louis Sewer District (MSD) in Missouri, the country’s fourth largest sewer system, is upgrading its storm and wastewater infrastructure in a 23-yearlong, $4.7 billion initiative called “Project Clear.” Historically, during times of intense precipitation, the current sewer system becomes overwhelmed. The primary goals of this project are to improve water quality and to alleviate many wastewater concerns in the St. Louis region by planning, designing and building community rainscaping, system improvements and an ambitious program of maintenance and repair.Part of the system renovation has focused on constructing underground tunnels for storm water storage, permitting controlled drainage of runoff, and preventing overflows into rivers and streams. Construction plans for these storage tunnels called for eight vertical intake and ventilation shafts to be bored from the ground surface. These shafts will then be intercepted in the bedrock at a depth of about 150 ft (45.7 m) during the excavation of the 3,000 ft (915 m) long underground tunnel that will be about 28 ft (8.5 m) in diameter. According to John Deeken , a geotechnical engineer with Black & Veatch Corp. and construction manager for the Maline Creek project, the drilling and blasting technique for creating the shafts was ruled out because the project was located in a residential neighborhood. “We could have used rock coring or a cutter head, but the drop shaft for this project is constructed within 10 ft (3.05 m) of an existing 108 in (274 cm) diameter sewer main,” Deeken said. “We had to take precautions to avoid damage to it.”A primary planning mandate of all MSD Project Clear phases requires minimized impact on traffic and residents. The canister drilling method enabled work to be confined to the median of a residential boulevard running perpendicular to the side street without detouring traffic. In addition, canister drilling offered a highly-precise means to create the shafts, leaving a smooth-sided borehole, right on target. Ground conditions in this 132 in (3.35 m) diameter intake shaft were wet due to the high groundwater levels and close proximity to the Mississippi River. “They’ve been finding shale in 2 to 6 ft (0.6 to 1.8 m) layers between weathered layers of Mississippian limestone,” said Dan Spiecher, technician at Center Rock (CRI). “The 2 ft (0.6 m) layers we can punch through. The 6 ft (1.8 m) layers slow us down.”"

Jan 1, 2017

By Jim Glider, Noah Miner

The Gordie Howe International Bridge is a project to build a cable-stayed bridge and border crossing across the Detroit River. With a span length of 2,800-ft (853.4 meters), the Gordie Howe International Bridge will have the longest main span of any cable-stayed bridge in North America. Each tower has two legs that are supported by six drilled shafts each for a total of 12. The tower shafts are 9.84 feet in diameter (3-m) and extend well into bedrock. 17 each, 6.6 feet (2-m) drilled shafts were built to support the aging river bulkhead and replace shipping bollards. In addition to shallow groundwater fed by the Detroit River, artesian conditions at depth result in a water head that is approximately 17.2-ft (5.2-m) above surface. At 95-ft (29-m) below grade Dundee Limestone, of the Detroit River Group, is moderately weathered and fracture density decreases with depth. The Dundee Limestone strength ranges from 8-ksi (55.1-MPa) to 12-ksi (82-MPa) and may carry hydrogen sulfide in fractures. Working through casing that sticks three stories out of the ground is less than ideal, but was necessary to maintain a positive fluid head and prevent artesian-related quality issues. The sheer scale of the bridge forces required a load test configuration that could impart an equivalent static load of over 38,000,000 pounds (170-MN). A suite of QA/QC tests was developed to ensure the shafts would meet the project plans and specifications to include critical base cleanliness criteria. Interesting CSL and TIP results obtained highlight the strengths and weaknesses of each test method. Cleaning drilling fluids with a centrifuge allowed recycling of product and reduced exposure to environmental contaminate exposure. Having large construction equipment working next to the river presented challenges in working pad design. A driven pile system was developed to support high oscillator forces and protect the aging seawall.

Sep 8, 2021

By Anjana C. P, K. Ranga Swamy

The hilly regions of Kerala are severely affected by excess rainfall, causing tremendous damage due to landslides and slope failures. It is necessary to strengthen the existing slope profiles to prevent such disasters and avoid their risk to human lives and civil infrastructures. This paper studies the effect of micro pile to reinforce the slopes in Idukki district of Kerala, where slope failures are frequent. Three-dimensional slope stability analysis is carried out on slopes from the Idukki to obtain safety factor values using the MIDAS GTS NX program. The slope is fully saturated herein by taking the model's piezometric surface at the ground level to simulate high rainfall intensity. The critical slopes are then modelled with micro piles to analyze their effectiveness in improving the stability under static conditions. Different micro pile arrangements are considered, and a series of slope stability analyses have been carried out to obtain the optimum configuration with the required safety factor. The FOS values increased by more than 50% with micro piles for all the slopes. The optimum micro pile arrangement obtained for each slope shows that micro pile distribution between the toe and middle of the slope is an effective location for reinforcing slopes.

Sep 1, 2022

By Rick Deschamps, Amanda Blank, Matthew W. Drewek, Michael P. Walker

The Prairie du Sac Dam, located on the Wisconsin River, northwest of Madison, Wisconsin, was constructed 1912-1914. The spillway is an Ambursen-type, consisting of a series timber pile supported pier and buttress walls and rollway slab. The timber piles supporting the spillway, numbering approximately 5,000, have deteriorated, and the spillway structure was underpinned with over 700 micropiles as part of a design-build construction project. The underpinning micropiles needed to be arranged to avoid interferences with the existing timber piles, requiring the micropiles to be installed in the open spaces between the piers and buttresses. Inevitably, the installation of the new micropiles encountered obstructions, including existing timber piles out of alignment, as well as timber piles used to support the original construction activities and sheet pile used to control water during the original construction. This paper discusses using finite element analysis to model the spillway structure to estimate the vertical and horizontal stiffness with an extensive sensitivity analysis was performed during the design phase to account for anticipated construction challenges and potential variations in the underpinning performance. The inherent rigidity of the spillway structure allowed for load distribution to the underpinning system even when new micropiles needed to be re-located and aligned to avoid interferences with existing timber piles and other abandoned foundation elements dating back to original construction.

Sep 8, 2021