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By Suk han Jang

This paper describes the tower foundation design and construction experience for the 345kV Youngheung marine transmission line, which has been in commercial operation in Korea since July, 2004. This transmission line was designed and constructed to meet the rapidly increasing power demands of metropolitan areas and supply stable, bulk electric power from the Yonghung thermal power plant into metropolitan areas. This transmission line passes over the west sea, Lake Sihwa and over land. In order to successfully complete this project, and to safely support the tower during severe maritime conditions, several types of tower foundation such as Pad and Chimney foundation, Pier (Cylindrical) foundation, R.C.D foundation, Jacket pile foundation and Steel pipe pile + concrete mat foundation were developed and used. As the world?s first and longest marine transmission line, the 345kV Yonghung marine transmission line operates successfully, thanks to several high-tech civil engineering technologies and KEPCO?s accumulated experience.

Jan 1, 2007

By Jay A. Berger

Nondestructive testing of deep foundations for integrity problems made great strides in the late 1980's. Inexpensive portable computers have allowed the immediate and rapid processing of field measured acceleration records which can provide insight into the relative structural integrity of a previously installed foundation member. Although the gathering, processing and displaying of the data is now straightforward, interpretation remains at times rather challenging. This paper provides a brief introduction into the theoretical basis for data interpretation and the hardware necessary for data acquisition. Five case studies are discussed which demonstrate the varied applications of low strain integrity testing of deep foundations and the efficiency at which they are completed. BACKGROUND One dimensional wave mechanics, when applied to a linear elastic pile with a length that is an order of magnitude greater than its width, provides a straightforward basis for the interpretation of motion measurements made at a pile top. When impacted, a stress wave travels through the pile at a wave speed, c, which is a function of the elastic modulus, E, and mass density p (i.e., E=pc2). The applied load F, and particle velocity v, at a point are related by the equation F=Zv. For a cross-sectional area A, the proportionality constant Z is equal to EA/c. Because Z is a measure of the pile's resistance to change in velocity it is called the pile impedance.

Jan 1, 1990

By Bernard H. Hertlein

Transportation system structures have come under very close scrutiny in the last couple of years, largely due to the damaging effects of disasters, both natural and man-made. In the Pacific northwest and California, earthquake risk is a major concern. In the central and eastern states barge impacts on bridge piers and docks are a big worry. In all cases of bridges over water and waterside structures, scour is a primary concern. Some of the results of this scrutiny have been changes in design and construction methods, and the introduction of more testing to supplement field inspection during construction, and throughout the service life of the structure. Future construction of bridges and docks will almost certainly see a continuing growth in these practices. Where foundations are concerned, particularly for bridges and waterside structures, many state and local authorities have started specifying drilled shafts rather than driven piles. Where the shafts must be constructed under water or slurry, visual inspection of most of the work is impossible, and one of several different Nondestructive Tests (NDT) is often specified. Contractors' experiences with these methods have varied considerably, and there is a great deal of controversy in the deep foundation industry over the reliability of NDT methods for assessing the integrity of foundation shafts or piles. The author has had more than 15 years of practice with the various NDT methods for deep foundations, on projects all over the US, particularly foundations for bridges and dock structures, and has developed an understanding of the "NDT controversy" as it has become known. In particular, experiences in the Pacific Northwest, California, and Alabama have illustrated the reasons for the controversy. This paper reviews these experiences, and suggests some steps that owners and contractors can take to reduce the risk of inconclusive or downright inaccurate test results.

Jan 1, 1998

By Dean E. Harris

The realignment of U.S. Highway 95 in Sandpoint, Idaho, is being designed on a site underlain by glaciolacustrine soil that includes very thick deposits of soft, sensitive clay to estimated depths of greater than 200 m. The highway realignment will include construction of numerous embankments, mechanically stabilized earth (MSE) retaining walls, and pile-supported bridges. The area of the proposed new highway corridor also includes existing historic and commercial buildings, a railroad, sensitive environmental areas, and economically vital tourism/recreational assets. The evaluation of pile axial capacity included the use of a variety of methods, including total stress, effective stress, and empirical methods using the results of piezocone soundings and conventional borehole and laboratory tests. These methods were used along with the findings from an instrumented static loading test to design the piled foundations for the bridges. A critical factor throughout the design of the pile foundations was controlling settlements to levels that could be tolerated by the bridges. Also, because of the proximity of the pile foundations to the existing structures and the proposed new embankments, the project has required careful consideration of the potential interaction between these elements. The analysis of piles also considered the potential for settlement of embankments, drag loads on the piles, and downdrag.

Jan 1, 2003

By Rajesh Minda

160 numbers of double bulb underreamed piles were constructed based on the safe loads specified in IS code at Tripura. The pile load tests yielded a much lower capacity. A detailed investigation work was carried out to find out the reasons for anomaly. The work included soil exploration followed by extraction of two piles bearing numbers 72 and 151. It was seen that the bulbs were not formed as per specification. Some comments on IS Code have been made at the end.

Jan 1, 1996

By Eric J. Pederson

The down hole hammer is widely used in specialty geotechnical construction. The common uses include tie-back anchor installation, micropile installation, and general soil/bedrock drilling operations. Veit used these techniques to develop a cost effective way of installing the foundation system for University of Minnesota Football Stadium. The soils present at the site of the stadium contained layers of concentrated cobbles and boulders. The geotechnical engineer recommended a driven pile system, and the base bid outlined in the project documents consisted of an H-Pile using a 14x73 pile section. Veit submitted an innovative alternate consisting of using a rotary percussion system to install a 12? O.D. pile. This paper will show that this pile type and installation method was the correct choice for the project. The design criteria for the compression, uplift, and lateral capacities and deflections were met, while eliminating pile damage. The method resulted in a significant cost savings to the University and maintained the project schedule.

Jan 1, 2008

By Donald A. Bruce

"Abstract The Deep Mixing Methods (DMM), in their current forms, have been employed in the United States since 1986, although an earlier version had seen service from 1954. The earlier developments were strongly influenced by practices in the Nordic countries and Japan, while by the late 1980’s several DMM systems had been developed in the U.S. itself. Since then, DMM has continued its evolution, principally via the challenges of a series of large, landmark projects, but also via distinct, significant technological advances. This paper highlights the key points in the history of DMM in the U.S., and provides an overview of the different methods currently in use.In the BeginningIt is a common misconception that the history of applications of the Deep Mixing Methods (DMM) in the United States dates from 1986 when SMW Seiko Inc. — a subsidiary of Japan’s Seiko Kogyo Company — was established in the Bay Area. However, the author believes that Intrusion Prepakt Co.’s patented MIP (Mixed in Place) system had been used, albeit sporadically (about 30 projects are recorded), since 1954 (FHWA 2000, 2001). Ironically, by 1961 this single auger method had been extensively used under license in Japan for excavation support and groundwater control — by the Seiko Kogyo Company. By 1972, the original MIP technique had been succeeded by more advanced Japanese methods, involving multiple augers. Intrusion Prepakt have long since become defunct.The first systematic studies of contemporary Deep Mixing Methods in Japan began in 1967 when the Port and Harbor Research Institute of the Ministry of Transportation began laboratory testing using granular and powdered lime for treating soft marine soils. Fundamental studies continued through the early 1970’s, by which time the development of industrial scale equipment was well advanced, having its first application on a marine trial near Haneda Airport. Coincidentally, laboratory and field research also began in 1967 in Sweden (“Swedish Lime Column Method”) for treating soft clays using unslaked lime. Reportedly the progenitor was a Norwegian, Kjeld Paus, who had made observations on fluid lime columns in the U.S. It would seem that developments in Japan and the Nordic countries proceeded independently until 1975 when the technology leaders from each group (Broms and Boman; and Okumura and Terashi, respectively) presented their — very similar — findings at a conference in Bangalore, India. Limited technical exchanges ensued thereafter.Whereas the Nordic developments continued to focus on the use of dry reagents (cement and lime) and relatively light equipment compatible with operating on and in very soft clays and organics, the Japanese progressed into the use of fluid reagents (cement-based grouts) and heavier equipment for both marine and land-based projects. Thus, by 1986, there were a large number of proprietary (wet and dry) DMM systems in Japan, and a rapidly growing market already by then accounting for over 12,000,000 m3 of ground treatment."

Jan 1, 2014

By Takefumi Takuma, Hiroyuki Nishimura, Shigeru Kambe

"Japan’s Great Tohoku Earthquake and the immediately following tsunami of March 11, 2011 killed more than fifteen thousand people and destroyed numerous buildings and infrastructures in the northeastern part of the country.In addition to reconstruction projects in the areas where the earthquake and tsunami hit, other seismically vulnerable regions in the country have started building new and more robust facilities as well as upgrading existing coastal structures so they will be able to cope with such deadly seismic and hydraulic force. This paper will highlight two different types of aseismic and anti-tsunami levee upgrades currently under construction on the coast of Kochi Prefecture, approximately 500 miles west of Tokyo. The first type is the installation of double sheet pile walls in existing seawalls. The second type is to drive tubular piles into existing levee structures for reinforcing them. Both sheet and tubular piles are being driven by the Press-in Piling Method without removing or compromising the function of the existing structures. 1. BACKGROUNDGreat Tohoku Earthquake of March 11, 2011 caused severe damage to many structures. ASCE’s survey of damaged coastal structures conducted immediately after the disaster by Ewing, et al. (2014) categorizes failure modes of the structures in the following manner.?Overtopping without structural failure.?Overtopping with structural damage or failure.?Wave uplift forces.?Movement of structure off foundation from sliding, rotation, or overtopping.?Impact loads.?Hydrostatic pressure.?Supercritical flows.?Scour.?Erosion.?Abutments end effects.?Subsidence."

Jan 1, 2017

By Ahmed Elmekati, Frederick C. Rhyner, Steven R. Lowe

"The current phase of the Pacific Park development (formerly, Atlantic Yards) in Brooklyn involves constructing buildings on a platform over an existing LIRR rail yard. To preserve the maximum amount of space in the already congested yard and protect the yard which remains in service during construction, high capacity foundations are being designed well above previous capacities in the area. In addition to spread footings and small mats, various diameters of drilled piles are being used at design capacities ranging up to 600 tons. The piles are generally grouted at low pressure, up to about 50 psi. Load tests for various drilled elements, including piles, tiedowns and soil anchors, have confirmed allowable side resistance (bond) stresses in dense sand ranging from 20 to 30 psi. Testing with different rigs and operators has shown that down-the-hole hammers are feasible, but the installation techniques, types of equipment and size of the pile make a significant difference. The results show that more cost-effective foundations are possible when ample testing confirms expectations.I INTRODUCTIONThe Long Island Rail Road has operated a mainline on Atlantic Avenue since the 1800s, with a terminal at the intersection of Atlantic and Flatbush Avenues. In the early 1900s, the mainline was reconstructed in a cut and cover tunnel section. The LIRR’s Atlantic Yard was constructed circa 1908 to service the terminal. It was depressed about 25 feet below street grade to coincide with the LIRR’s mainline tunnel under Atlantic Avenue. Record drawings indicate that the gravity retaining walls lining the perimeter of the yard and other ancillary structures had been designed for an allowable bearing pressure of five tons per square foot (tsf). Perhaps by coincidence, the mat foundation for the tower of the Williamsburg Savings Bank was also designed for five tsf in 1929.Figure 1 shows a typical geologic section through the site. The geology and subsurface conditions in this part of Brooklyn consist of fill generally five to 20 feet deep underlain by dense to very dense sand and gravel; in places, with numerous cobbles and boulders which make pile installation challenging. The sand strata that are on the order of 150 to 200 feet thick were laid down by glaciers during the last ice age and have been heavily precompressed. The sand strata are underlain in places by remnants of the Cretaceous-era Raritan Clay formation and Fordham Gneiss bedrock. Because of this, the sand strata generally provide excellent support for shallow foundations and the allowable bearing of five tons per square foot is usually easily justified."

Jan 1, 2016

By Steven L. Anderson

A cut-off wall has been designed and is currently under construction along the Back Dam of the existing tailings impoundment at Red Dog Mine, Alaska. The cut-off wall, which will be in the order of 5,000 ft long and up to 150 ft deep, when complete, is being excavated using a 40 metric ton Bauer trench cutter head mounted on a Liebherr crawler crane, in combination with a closed loop slurry pumping and de-sanding system. The tailings impoundment is situated in an area of warm permafrost and high potential seismic activity. Design incorporated an assessment of rock jointing to define the final depth of the wall along the alignment requiring the use of plastic concrete backfill to address the concerns associated with potential cracking of the wall due to settlement and during seismic activity. The results of the geotechnical investigation program, particularly with respect to variation in rock hardness along the wall alignment are discussed, as are the design criteria for the plastic concrete backfill, the challenges faced during construction, including scheduling of the work with the on-going dam raise activities of the mine, and the lessons learned with respect to potential productivities and selection of cutter wheels and teeth. Also described are the requirements for and advantages of utilizing a slurry boosting system to meet pumping requirements, re-design of the plastic concrete mix to consider workability and optimization of cutter teeth configurations to reduce wear through highly varied rock hardness.

Jan 1, 2010

By Juan M. Antorena

A dynamic testing program was performed to evaluate installation procedures, assess capacity of 610-mm (24-inch) diameter open ended steel pipe to evaluate set-up and provide minimum pile tip elevation based on the dynamic testing results. The program was performed for a marine terminal project consisting of a 570-meter (1900-foot) long, overwater railroad trestle. The project location is Santa Marta, Colombia, South America. The subsurface profile generally consisted of 4m (12 ft.) of water and soft to hard silty clays. The piles were installed to an approximate tip elevation of -22 meters (MSL). Three piles were initially dynamically monitored during installation and then later monitored during restrike driving to evaluate pile drivability and bearing capacity including time related capacity increases due to soil "set-up". Knowledge of change in pile capacity with time after end of initial driving is important for design of pile foundations.

Jan 1, 1995

By Stefan Mewes

Europe’s second-largest seaport has installed a new combi wall consisting of pipe piles, sheet piles and inclined shaft grouted piles to support it. The new Liebherr piling rig with swinging leader was used to drive shaft grouted piles into a very dense soil layer of sand with glauconite. The 60 m Liebherr swinging leader was suspended at an inclination of 45° via a suspension frame and suspension ropes from the crawler crane. This inclined installation of shaft grouted piles via freely hanging swinging leader, as used for this project, is unique in Belgium. Moreover, the pile length of 43 m is a novelty for this type of pile. Shaft grouted piles consist of a steel profile with a separate box-like pile shoe with an open top. A thin grout is injected via an injection pipe during driving and emerges just above the pile shoe. As the pile is driven further down, so compressing the ground, the space above the pile foot is immediately filled with grout under pressure. This piling system is ideally suited for the transfer of high tensile loadings. It is a method to increase geotechnical load-bearing capacity and to reduce negative skin friction during pile driving.

Sep 1, 2022

By W. J. van Niekerk

Ballast Nedam is in Surinam constructing two bridges that will improve communications in the coastal region. The bridges will cross the Coppenam and Surinam rivers and will be founded on open-ended steel piles over 60 meters in length. The majority of piles are inclined and support prefabricated concrete girders forming the roadway. In most locations the stratum is consolidated cohesive layers extending to a depth in excess of 60 meters. For this reason, before pile driving operations commenced, it was decided that a number of test loads would be carried out determine the capacity of the piles. Loading tests were carried out on specially installed piles as well as on piles that would be used as working piles to support the structure. Working piles were dynamically tested using Pile Driving Analysis (PDA) equipment. This decision was based on the inclination of the piles, the cohesive nature of the soil and the increase of strength after the piles are driven. A good insight has been obtained into the real strength of the soil by comparing dynamic and static loading tests on vertical test piles. This made it possible to determine the required length of pile.

Jan 1, 2000

By Michael J. Weaver

Urban redevelopment projects are occurring more frequently than ever before as urban greenfield sites become limited and city planners and devel- opers attempt to revitalize existing underdeveloped neighborhoods. How- ever, because of the past usage of many urban sites (some dating back 100 years or more), designers and construction teams have to not only engineer founda- tions to accommodate the subsurface soil and ground water conditions, but also to work around the relic founda- tions or structures that have been left behind from previous developments. In these cases, a one-size-fits-all approach to foundations may not yield the most cost- and schedule-effective approach, and hybrid foundation systems have to be evaluated.

Apr 1, 2022

By Damien Enright, Franz-Werner Gerressen

CFA/ACIP pile is the most used single pass drilling method for deep foundation installations. It is constructed by rotating and driving a Continuous Flight Auger (CFA) into the ground at a controlled speed to the specified pile depth. Concrete is then pumped under continuous positive pressure through the hollow stem of the auger to fill the borehole as the auger is withdrawn. CFA/ACIP piles are preferred due to their high daily production capacity when used in suitable soil conditions. CFA/ACIP piles have been installed in the United States for decades and the industry has seen a huge development in equipment, installation process, monitoring and more. Nowadays, CFA/ACIP piles are installed using fully computer monitored drill rigs rather than a bulky crane and lead setup. Because of the torque and crowd offered by these rigs, piles can be installed to depths of more than 100 feet and diameters up to 48 inches. New age crane-based equipment with leader systems are than welcome to substitute old fashioned bulky cranes These new age crane-based systems combine the benefits of sufficient hydraulic power, fully equipped software, etc. with the additional benefits that they can do single pass drilling without extension systems, even when drill depths of more than 100 feet are required. The paper will explain the construction process and will discuss some jobsite references and experiences made using the new age crane-based equipment.

Oct 1, 2022

By Vishal Pathak, Shailesh A. Godhuly

Ground Modification System in terms of Jet Grouting for soil strengthening and mass stabilization was engaged for a power plant project in an international power project, engineered by L&T-S&L. The site Geology consist of cohesionless type of sandy alluvial deposits (silty fine sand) as the main formation. Ground water table is encountered at shallow depth. Geological interpretation is done using soil investigation data along with CPT’s. This paper discusses design and implementation of jet grout technique to improve the mechanical behaviour of soil. To distribute load evenly from superstructure, a layer of growmast (drainage blanket) is laid above jet grout columns. Settlement evaluation is done using Finite element analysis with Plaxis 2D and Settle 3D. In the project, selected equipment foundations are resting on jet-grout columns including vibratory equipment like 144MW Gas Turbine etc. The project has been commissioned in September 2021 and operating with full capacity.

Sep 1, 2022

By Dean Abbondanza

"Below grade foundation design has construction issues that above grade foundations do not. These cost factors are dependent on soil conditions and vary by region, but for the most part, the process remains standard.An innovative design concept using steel sheet piles as the permanent wall element changes the traditional cost and schedule for below grade foundations. The sheet pile application reduces dewatering requirements, does not require waterproofing on the vertical walls and eliminates the cast in place concrete wall structure.Foremost, this versatile application affords both Contractor and Designer the choice of two methods of construction; conventional bottom up or top down. The top down method not only provides the savings of bottom up, but also eliminates the cost of anchors while taking the foundation out of the critical path in the early stages of construction. CONVENTIONAL FOUNDATIONSINTRODUCTIONUS construction for a conventional below grade (BG) foundation is fairly standard. Design and install the shoring system, followed by dewatering (if groundwater is present), then excavate in stages with installation of anchorage as work proceeds to final elevation. The site is graded for a waterproofing system to be placed at the base. Once the base slab is cast; forms are set for the vertical reinforced walls. After curing , waterproofing is applied to the back side. The remaining levels are constructed until ground elevation is reached. The site is backfilled and the ground floor is cast. The foundation is now complete and work on the superstructure can now begin."

Jan 1, 2005

By Liiban A. Affi

The most difficult task of designing multilevel tieback walls for deep excavation support is the determination of lateral stresses. These lateral stresses act not only on the shored height, but also on the embedded portion of the soldier pile, all the way down to the pile tip. Examples of lateral stresses include uniform surcharge load (soil spoils or equipment), strip load surcharge from Cooper E80 (train loads), line load surcharge (exterior footing or retaining walls), and point loads (cell tower). In this paper we will discuss the various surcharges, do step by step example calculations and show how to take the total lateral stress output and present the design pressures for direct use by the substructural designer. Included is a case study from a project Anaheim Hills, California, USA.

Jan 1, 2010

By Tim Siegel, III Fondren, Billy Camp

"INTRODUCTIONThe new $650 million power block at Santee Cooper’s Cross Generating Station in Cross, South Carolina is being constructed on driven pre-stressed concrete (PSC) piles. S&ME, as geotechnical subconsultant to Parsons Energy and Chemical Group, was responsible for pile analysis and design to meet the site’s geotechnical and seismic challenges. Selection, analysis and design of the PSC piles included consideration of the following:• Column and equipment support loads ranging up to 500 to 1000 kips (2224 to 4448 kN).• Incorporation of the 2000 International Building Code seismic provisions.• A thick upper soft clay and loose, liquefiable sand.• Potential for karst-related features in the calcareous Santee Limestone.GEOTECHNICAL CHARACTERIZATIONThe near-surface site geology consists of (in order of increasing depth): (1) Pleistocene sediments, (2) the Santee Limestone (considered part of the Orangeburg Group) of Eocene age, and (3) the Black Mingo Formation of the Eocene/Paleocene age (refer to the shear-wave profile in Figure 4). Pleistocene clays and silts are generally soft and will settle significantly if subjected to loading by heavy grade-supported structures while the interbedded sands are generally loose. Where submerged below the shallow groundwater table, the sands were determined to be liquefiable during a strong earthquake.The Santee Limestone is a nearly white to yellow fossiliferous and partly glauconitic rock consisting chiefly of calcium carbonate. Observations of the rock core samples from the site indicate that it can range from hard crystalline limestone (primarily in thin layers) to a lightly cemented sand. In terms of rock strength, the Santee Limestone is generally very soft to soft, depending on the cementation and other depositional characteristics."

Jan 1, 2004

By Edmund Cardoza

In the spring of 1993, construction began on an ambitious building project in Boston, Massachusetts. The Shriners organization committed to offer state-of-the-art adolescent burn treatment and rehabilitation in its Boston facility by expanding in a most unusual way. In short, the concept included installation of caisson foundations and perimeter slurry wall panels to enable construction of a completely independent structure around and above the existing, continually functioning, hospital. Two distinct phases of work were detailed in the Contract Documents. At the completion of the first phase, patients will be moved into the new building, above, and demolition of the old structure, beneath, will be performed. In Phase I, sections of the slurry wall and caissons, located outside the footprint of the existing building, were planned. The next phase of the work includes the installation of the remaining caissons and slurry wall. Once excavation is completed, the balance of the new hospital structure will be constructed from the bottom upward, connecting to the under side of the new structure.

Jan 1, 1994