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By Ruddle R. W.

An outline account is given of the smelting of copper and the chemistry of the process. A table provides compositions of the more important minerals from which copper is won by smelting. Roasting is discussed as is smelting using reverberatory furnaces, blast furnaces and flash smelting. A brief discussion of converting covers the upright (Great Falls) converter and the horizontal (Peirce-Smith) converter.

Jan 1, 1953

By Ruddle R. W.

The slags produced in copper smelting are largely composed of silica and ferrous oxide and may therefore be regarded as essentially ferrous silicates. A fair amount of information is available on the constitutions of the liquid slags used in copper smelting and, in this connection, the large volume of work being carried out on steelmaking slags should be helpful. Constitutional diagrams are available for most of the principal systems involved (SiO2-FeO; SiO2-FeO-Al2O 3; SiO2-FeO-CaO; SiO2-FeO- MgO; and SiO2-FeO-CaO-Al2O3) and these show that additions of Al2O3 and CaO reduce the freezing points of SiO2-FeO slags but that additions of MgO increase the freezing point. A certain amount of information is available on the thermodynamics of slags, but much further work on this subject is required. Modern theories of the constitution of liquid slags deny the existence of molecular compounds but consider that liquid slags are mixtures of various ions such as, Fe2+. O2- and SiO4(4-). Little appears to be known of the reactions between matte and minor constituents dissolved in the slag

Jan 1, 1953

By T. Bennett

Geothermal energy has the potential to provide 20% of the UK's annual average electricity generation capacity requirement. This article discusses the costs and potential benefits.

Jun 1, 2015

By Haldane J. S.

Discussion of a paper presented at the Institution of Mining Engineers' general meeting held in London on 8th June 1916 included oral contributions by Louis H., Mowat D.M., Lupton A., Bailey T.H., Blackett W.C. and Gerrard J., and written contributions by Collis E.L., Carlow C. and Wilson W.B., with the author's oral and brief written responses

Dec 1, 1916

By F. M. Vokes, P. M. Ihlen

Paper presented at Mineralisation in the Caledonides, the Mike Gallagher memorial meeting held in Edinburgh, 27-28 June 1996. Ore deposition was related to three major stages: continental rifting and separation (Vendian-Late Cambrian), convergence (Late Cambrian-Early Silurian) and collision (Early Silurian-Devonian). The first stage included deposition of volcanogenic massive sulphide Zn-Cu and stratabound or stratiform Fe and Zn-Pb(-Cu) on continental margins, as well as less economic Nb and Fe in carbonatites, U, Mo, Ni and V in Alum Shales and orthomagmatic Cr, Fe-Ti and Ni(-Cu). The numerous volcanogenic massive sulphides formed during convergence included Early Ordovician Cu-Zn, mature-arc Cu, Zn, Pb and Fe-oxide deposits, Besshi-type deposits dominated by Cu or Zn in gabbro-intruded sediments and minor Cu-Ni(-PGE), Cu-Mo and skarn deposits. The collisional stage is represented by epigenetic deposits including sandstone Pb deposits (Pb, Zn, Ba, F and Cu) and minor vein deposits with variable Au, Ag, Pb, Cu, Zn, Fe, As, Sb, W and Mo

Jun 19, 1905

By T R. Meng, C Wu

After carrying out a brief review of the existing safety assessment criteria for the spontaneous detonation of explosives in the mining of sulphide ore deposits in China, and giving a detailed description of the dynamic process and mechanism of the spontaneous detonation of explosives and the relative factors, the latest research results of three kinds of explosives reacting with a group of sulphide ores are presented, based on a reliable experimental method. Afterwards, a complete safety criterion for spontaneous detonation assessment, which depends on the hole temperature, the water solution Fe2+ and Fe3+ and the pH value, is established to determine (he safe charging time of explosives in variable conditions. The criterion is verified as correct by a large-scale field test.

Jan 10, 1996

By P. J. O'Connor, V. Gallagher

The addendum, to the paper published in Trans. IMM B, vol.103, 1994, p.B175-B187, acknowledges data from Celtic Gold plc at Navan and apologises for the omission

Jun 18, 1905

By J. H. Chesters

The main, though rarely mentioned advantage, is likely to be the standardisation of best practice and product. In a batch process conditions vary cyclically, but with a continuous process they would, at least ideally, remain the same for long periods of time. The other main advantages of continuous over batch processes are likely to be reduced operating and capital costs, the improved possibilities for automatic control, and more consistent product quality. Recent developments are surveyed for ironmaking and steelmaking with reference to blast furnaces; solid-product and molten-product direct reduction; the trough-type processes of Thring, Worner, the Japanese National Research Institute for Metals and Glinkov; basic-oxygen furnace (LD) variants; spray steelmaking; continuous casting and vacuum degassing; rolling; and coating. Encouragement in the devleopment of continuous processes may be drawn from the way unexpected difficulties, such as trouble with sulphur and refractories, were tackled and overcome to achieve the float glass process

Dec 1, 1971

By Fearnsides W. G.

The second part of the paper, presented at the Midland Institute of Mining, Civil and Mechanical Engineers' general meeting held in Doncaster on 27th May 1916, addresses the post-Carboniferous and pre-Permian movements which brought about the partition of the area and gave to the North Midland district its individuality as a separate coalfield. As earth-movements of several ages subsequent to the Carboniferous have played a part in the formation of this particular coalfield, the aim is to elucidate the effects which belong to the post-Carboniferous and pre-Permian Period and to disentangle them from those of later date. This is done by comparing the geometry of the folded surface of one of the more important horizons in the Coal-Measures with that of the surface of unconformity which divides the Permian from the Carboniferous rocks in South Yorkshire, Derbyshire, and Nottinghamshire

Dec 1, 1916

By J. Ivon Graham, T. D. Jones

This paper presents methods in use in British coal-mines for the suppression of dust. While the effect of present-day treatment will not be apparent for several years, in pits in South Wales, concentrations as high as 50 gm./1,000 cu. ft. were some years ago fairly common in various operations at or near the coal-face, with an average concentration of 20 gm./1,000 cu. ft. Now the average concentration in what were previously dusty pits is probably not greater than 3 gm./1,000 cu. ft.Nevertheless, every effort must be made to improve conditions still further. In South Wales it is claimed that 99% of the coal-faces requiring treatment have been dealt with either by wet cutting, infusion, or hand-spraying. The extent of the treatment by these methods can be gauged by the fact that the total length of coal-faces now being treated by water infusion in Cardiff and Swansea areas is about 33,000 yds., by wet cutting 25,000 yds., and by hand-spraying nearly 14,000 yds. The influence of methods of mining upon dust production is only mentioned very briefly in this review, and there is no doubt that much more is to be learned concerning this aspect. It can be stated, however, that good mining practice is essential to prevent unnecessary dust production, and the problem of dust in mines will be solved only by the closest co-operation between mine managers, workmen, and scientists.

Jan 1, 1947

By Briggs H.

The illustrated device uses the principle that the lamp can burn with a smaller inlet passage if the air is rich in O2 and that the size of the inlet can be made a measure of O2 percentage. The appliance consists of an adjustable cut-off applied to the inlet of a safety lamp of the improved Gray pattern. Precision is assessed from tables of calibration tests in air contaminated with blackdamp of CO2:N2 composiiton 1:5.67 at temperatures of 40-70 degrees F. Results are presented of tests at St. Germain's colliery, of tests in air contaminated with pure CO2 and of air contaminated with both blackdamp and inflammable gas; published ranges in mine-air blackdamp compositions are tabulated as ranging from 90.06% N2 to 43.90% CO2. When firedamp is present at 1.25-2.5%, its content must first be estimated by means of the cap and a fifth of its value then deducted from the lamp reading for O2

Dec 1, 1916

By Fearnsides W. G.

Discussion at the The Midland Institute of Mining, Civil and Mechanical Engineers' general meeting held in Doncaster on 27th May 1916, on the paper published in Trans. I.Min.E., vol.LI, 1916, p.409-448, included oral contributions by Lupton A. on the mechanisms of subsidence and water egress and by Kendall P.F. on the validity and accuracy of the contour extrapolation technique and the effect of major faults, together with the author's response

Dec 1, 1916

By D. G. Skinner, J. H. Griffiths, F. T. Williams, A. G. Withers

"The absence of homogeneity, in dust-clouds underground indicates the use of a method in which the volume of air sampled is an appreciable proportion of the total volume under consideration. Of the available methods, only the impinger and gravimetric techniques seem to comply with this requirement. In practice, greater efficiency of collection of the smaller particles is possible by the use of a gravimetric filter than with the impinger. For this reason if, as seems desirable, a standard method of sampling be sought, the adoption of a gravimetric technique is to be recommended.Provided that the amount of dust collected is reasonably large, the paper filter would seem to be preferable to the solid crystal type of filter on account of its greater convenience in use.Alternative methods of sampling are desirable to cover the wide range of practical conditions."

Jan 1, 1947

By J. Gough M. D.

There are many points still obscure regarding the nature of coal-workers'- pneumokoniosis, but the interpretation of the disease has been greatly clarified in recent years. It is now known that exposure to fumes or gases or other conditions peculiar to coal-mining are not necessary factors in the production of pneumokoniosis. The same disease occurs in coal-trimmers working in the docks, and it is thus established that the inhaled dust is the primary factor. On the other hand, there is no completely satisfactory explanation of the distribution of the disease. Geological and petrological studies have not given an unequivocal explanation of the difference in incidence in different parts of the coalfield. It is an open question whether the quantity of dust inhaled is more important than its chemical composition. However, there is ample evidence from the medical side that elimination of dust and of tuberculosis from the environment of coal workers will be required to prevent pneumokoniosis. Much is being done with regard to elimination of dust, and a similar energetic action is required in regard to tuberculosis.

Jan 1, 1947

By G. D. Nicholls

There have been very few attempts to isolate the various factors that contribute to the overall imprecision of geochemical analytical procedures, due in part to the difficulty of distinguishing between them. The technique of spark source mass spectrography permits a ready distinction between the contributions to overall precision from sampling error and instrumental and other errors. With conventional methods of sample preparation for this technique sampling difficulties are responsible for 80-90 per cent of the overall imprecision. Examination of the probable location of the major difficulties in sample preparation indicates that the preliminary stage of grinding, mixing and extraction of a first aliquot (about 1/100 of the original sample) is generally perfectly adequate. The difficulty lies in the subsequent stages of sample preparation. Dry mixing techniques are unlikely to give good precision if the sub-samples actually examined by the analytical technique are less than 10 mg in amount. Solution techniques are less prone to sampling difficulty. Fusion techniques, unless conducted with great care, can produce more difficulty than dry mixing. Sample preparation is critical to the success of many analytical procedures. Selection of appropriate sample preparation techniques requires just as much care as the selection of techniques for the actual analysis.

Dec 1, 1971

By R. W. Ruddle

The advent of new methods of roasting, “flash roasting and fluidisation”, which are now under development, combined with the use of oxygen-enriched air, may markedly increase the SO2 content of roaster smokes. Skogmo suggests that the production of smokes containing as much as 50 per cent SO2 should be feasible. The use of flash smelting processes may well enable a similar increase in the SO2 content of smelter smokes to be made. In this event the recovery of sulphur would be greatly cheapened and the process might well be much more economic, even if allowance is made for the cost of generating the oxygen

Jan 1, 1953

By R. W. Ruddle

"Besides copper, iron, silicon, and oxygen, a large number of elements may be present in copper ores, the more important of which are zinc, lead, arsenic, antimony, bismuth, selenium, tellurium, nickel, cobalt and the precious metals; impurities of less importance are calcium, magnesium, aluminium, barium, sodium, potassium, manganese, lithium, fluorine, titanium, uranium, vanadium, tin and molybdenum. All of these elements are eliminated to some degree in the subsequent roasting, smelting and converting operations.Information on the elimination of impurities during the smelting of copper is surprisingly meagre, however, rather more information is available on impurity removal during the smelting of the ore in reverberatory or blast furnaces."

Jan 1, 1953

By D. Mireku-Gyimah, R. S. Suglo

Ghana contains auriferous belts which cover 51 800 km2 of its small area of 239 400 km2. From 1493 to 1600 35.5% of the world gold production was from the Gold Coast (renamed Ghana in 1957). This dropped to 8.9% from 1701-1800. For the past fifteen years annual production has averaged less than 2% of the world total. By 1985 only four gold mines were operating, compared with 45 in 1934 and 11 in 1945. Since 1987 Ghana has experienced a boom in gold mining activities. By 1991, 83 new companies had acquired prospecting licences. At least five new companies have started large-scale production. About 650 licensed small-scale mining groups are in operation. The economic and technological factors that have contributed to the decline of gold production in Ghana are discussed. A summary is given of the methods used to mine and recover gold. These cover small-scale workings, dredging, open cast operations and underground mining. The advantages and disadvantages of these technologies and the future of gold mining in Ghana are considered.

Jan 4, 1993

By P. Seppanen

Cemented fill was first introduced at the Keretti mine in 1952, but entailed high cement costs, the need for stope preparation, slimes handling, clean-up and maintenance, increased mine dewatering, segregation of fill and long setting times. In the 1970s research began into the use of iron blast-furnace slag as a binding agent and by 1989 Pyhasalmi, Vihanti, Keretti, Vammala and Enonkoski had saved US $11 000 000 by using slag binders instead of cement. Viscaria in Sweden and Tara in Ireland also use slag as 90-100% of total binder, although their backfilling methods vary. The main area of interest in slag research is determining the activation methods for initiating the binding reactions; it is also important to achieve other characteristics such as resistance to corrosion by sulphuric ion. New backfilling techniques developed during the 1980s included the use of high-density cemented tailings fill at Vammala and porous cemented rockfill at Enonkoski and Viscaria. Future developments focus on concepts such as integration of mining and milling with backfilling and the achievement of total underground disposal of wastes

Dec 1, 1995

By P. J. Baguley

The model has been developed on the basis of the observation that the partitioning behaviour of a particle is related to its calculated terminal velocity. It utilises a theoretical calculation of the terminal velocity of each particle class. This is then correlated with the observed partition data for a plant separator using empirically-derived functions of operating conditions which take into account effects such as bath turbulence, holes in drum lifters and feed arrangements. The model successfully decouples the effects of medium density and viscosity and is appropriate for any bath-type separator. The correlation between calculated terminal velocity and actual partitioning behaviour was established and modelled using data obtained from two Wemco drums treating Fe and Mn ores. The model can be used to predict the prevailing size-by-size partition curves and the separation (product grades/recoveries) given the washability of the feed and operating conditions. Simulations are used to show that, for the treatment of Fe ore, there is a maximum medium density beyond which product grades fall and that this maximum decreases as the proportion of magnetite in the medium increases. This is attributed to the dominant effect of viscosity at higher medium solids concentrations

Jun 18, 1905