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By M. L. Mendes, J. Q. Nojiri, S. C. Botelho, A. P. Campanha

In February 28, 2001 JOULE coordinated the first tests with an electronic detonator in South America at an iron ore operation - ITABIRA MINES from the Brazilian COMPANHIA VALE DO RIO DOCE (CVRD) - the largest producer and exporter of iron ore in the world. ITABIRA MINES (CAU and CONCEI O) belong to one of the complexes, called the Southern System, producing 56 million tons of ROM as well as concentrated products and pellets. This paper is going to describe the tests at ITABIRA MINES with results indicating the improvement in the excavator productivity and reduction of the mining global costs (due to the better performance of the equipment and potential reduction of the maintenance cost).

Jan 1, 2002

By J R. Brinkmann

The South African gold mining industry presently uses four different types of explosives in stope blasting. There is general agreement that the type of explosive has considerable effect on Important blasting results such as the degree of rock fragmentation, the intensity of damage to surrounding rock, and the success of break-out at the toe of the hole.

Jan 1, 1989

By Ron Fish, Cherokee Stone

Drilling and blasting in open pits is very unique in Southern Florida. Crushed limestone, the state's most abundant mineral resource, is retrieved from the bottoms of huge open pits that are completely inundated with fresh water. It is this industry that makes southern Florida the fastest growing area in the United States.

Jan 1, 1986

By William C. Lane

The Pacific Northwest has an abundance of seamy, coarse granite and basalt rock. It is used primarily for road construction. Small quarries are opened nearest the road work to cut the cost of hauling. The crushers are portable. Small diameter holes 2 1/2" to 3 1/2" are placed close together to insure proper fragmentation. It is not unusual to load and shoot 100 to 700 holes 40' deep.

Jan 1, 1986

By Joseph Meyers

Explosives techniques and technology are constantly evolving and improving, yet basic communication and business skills are not being used regularly. Many potential blasting projects never occur due to simplistic, basic factors, such as a lack of communication. Articulate communication is the key component in the blast approval process, which has changed remarkably from how business was conducted fifty years ago. Imperative to the approval process is communication outlining the safety and benefits of the blasting project. Information and transparency with the stakeholders and the Authority Having Jurisdiction (AHJ) will greatly improve the chances of having a blasting project approved. This open communication starts at the inception of the project when the memorandum of understanding (MOU) is obtained, and involves the AHJ through all steps of the approval process. The blasting industry and regulators must work collaboratively to improve safety, security, regulations and licensing. Implementing state of the art blasting techniques, security, safety measures, vibration monitoring and strict licensing allows the AHJ and all stakeholders to remain integrated and informed, contributing to process approval. Regulatory operators should strive to achieve success thru communication, cooperation and compliance which is accomplished thru continued education and transparency. These steps, combined with regular meetings, has proven to be a benefit to both industry and regulators. Relationships are built through trust, teamwork, transparency and communication –including the take holders and AHJ in the approval process from the inception solidifies these relationships and improves teamwork

By Martin Reed, John Wright

Blasters with the United States Antarctic Program (USAP) have developed techniques for opening access holes in floating sea-ice where the use of conventional drilling equipment is impractical. The blasting techniques have proven successful in sea-ice ranging from 8 to 15 feet thick. Previous published work has treated in detail blasting holes in floating ice from 2 to 6 feet thick.

Jan 1, 2001

By J J. Mullay, G W. Anderson, C J. McFinley, J F. VanNorman, C J. Kefer

Previous work has shown that testing of precompression effects conducted on a small scale under simulated field conditions in actual rock provides a reasonable model for the evaluation of explosives and initiators under the adverse conditions encountered in production blasting. Using this methodology can result in greater understanding of the phenomena as well as the ability to predict performance. This effort has been extended to evaluate various parameters not previously studied in a controlled fashion. The present paper describes the use of this technique to study the effects of delay timing on precompression effects. Intervals from 25 to 150 milliseconds are included in the study. Both VOD measurements and damage estimates are utilized in the evaluation. The results demonstrate that timing delay between holes is quite important in determining the overall effectiveness of a blasting program.

Jan 1, 1994

By Paul Worsey, Robert Sickler

Today, America's mining and construction industries are faced with operating under a condition of reduced profit margins. This makes the implementation of new technology far more sensitive to investment return than ever before. For this reason it is imperative that every effort be made to insure that new equipment and processes be designed to maximize their impact on improved quality, reduction in production cost and enhancement of safety. Using these principles as a foundation, a study was made to evaluate potential automation techniques for the blasting industry.

Jan 1, 1987

By Alan Bauer

During the past several years, the trend to large-diameter blastholes in both open pits and underground mines along with the continuing developments in slurried explosives and delay systems has kept things exciting for the drilling and blasting engineer. This has been particularly so in underground mining, where new mining systems having lower cost and higher productivity have emerged. Crater technology has produced new large-scale methods for resisting front penetration in tar sand mining and also new underground retreat mining methods and methods of raising.

Jan 1, 1978

By Andre Pinsonnault, Francois Lefebvre, Yves Newman

In 1989, Les Entreprises Kiewit Ltee signed a C$32 million contract with the Societe d'energie de la Baie James, on behalf of HydroQuebec, to excavate the intake and tailrace channels for a second powerhouse at the LO-2A James Bay hydroelectric project. The multistage contract included removing three marine rock plugs. The first plug was blasted in April 1990. It was a 43 yards wide, triangular shaped wedge that projected into 18 yards of water. Located at the mouth of the intake channel, it contained over 72,000 yd3 of rock, more than twice the 30,000 yd3 found in most rock plugs.

Jan 1, 1991

By James T. Ludwiczak

The state of Kentucky uses more explosives than any other state in the country. The majority of these explosives are used in underground and strip mines in the well-known coal fields of eastern and western Kentucky.

Jan 1, 1978

By K Ramachandra Rao

Joints, fractures and other structural defects bring anisotropic character Into a rock mass. Conventional methods of blast design In a rock mass consisting phyllites, mica schist etc., which are characterised by the presence of closely spaced, nearly vertical planar Joints, result In formation of large slabs which cannot be handled by the excavation and loading equipment without resorting to secondary blasting. Frequent secondary blasting Is not only expensive but also, Is a source of environmental hazard. Interruption of production cycles frequently, leads to uneconomical mining. This problem could be minimised by designing blasts which produce forces whose components along and across the joints/fracture planes Is lust sufficient to break the rock mass In both directions. Rock mass strength can be assessed from field and Laboratory tests. Projecting structural features with respect to bench orientation on a stereoplot helps In assessing magnitude and direction of force vectors required to fragment the rock mass to the desired size range.

Jan 1, 1995

By L. Muñoz, L. Steffen, W. Vilas

The emission of particulate material is one of the several parameters related to environmental control in mining operations near communities. Blasting is an event that generates and leaves a large amount of dust in suspension, which can cause discomfort to communities, generating complaints that can compromise the operational continuity of the mine. The proper management of these environmental impacts is a key factor to ensure a good relationship with the neighborhoods, making a responsible mining in harmony with the environment, giving sustainability to the mining business in the medium and long term. The main goal of this work is to present different techniques and technologies applied in a large-scale open pit mine in Brazil, with operations close to a community, to minimize the emissions of particulate material into the atmosphere. For this, different technical solutions were implemented. First, a non-conventional blasting technique was introduced that incorporates special charging and timing configurations, generating a first upper layer that serves as a blanket to contain a second, higher-energy lower layer. An optimal stemming was also defined in order to minimize ejections and maximize cratering, using the scaled depth of burial theory as well as video and fragmentation analysis. In addition, changes were made in the timing between decks (to guarantee a minimum time between layers) and between holes (changing the initiation point opposite to the free face). Finally, additional measures such as humidification of the bench, use of a wind vane to identify wind direction and the construction of a physical barrier between the mine and the community were implemented as additional mitigation measures. By applying the above techniques together, in some specific zones of the mine, it was possible to considerably reduce the ejections generated by blasting versus conventional blasting without the above measures, which was demonstrated in the field with dual blasts trials. Additionally, it was possible to achieve a vibration reduction in the community of ~30%. This work demonstrates how, by applying these technical solutions, it was possible to minimize the dust and vibrations generated by blasting allowing this operation to do sustainable mining

Jan 1, 2024

By Ann Barron, Mark Abernethy

Regardless of the care exercised by a blaster, seismic and acoustic effects produced by blasting can be disruptive and alarming to many people. With the general trend toward larger blasts, increased population, and urban sprawl, as well as sensational accounts of explosives - related incidents by the news media, fear and concern often leave residents searching for damage to their property. As a result, many blasting companies today find themselves at the center of litigation at an accelerating rate. Obviously, the best strategy for handling vibration and airblast complaints is to operate in a manner that does not create grounds for them in the first place. During the bidding process, ask questions. See the actual site to perf o rm an “exposure analysis.” Collect as many facts as possible before blasting including geological issues, contractual obligations, zoning, historical use of site, disruption of daily life to local residents, demographics of the surrounding area, as well as any unfavorable public opinions or prejudices connected with local construction projects or mining operations. A consultation with local pre-blast firms may assist in tracking down previous problems in the area.

Jan 1, 2004

By Zhang Shixun, Wang Xuguang, Wang Guoli

A massive millisecond blast at an open-pit mine of large scale can be realized by using the blasting technology of pre-loaded explosives, which can enlarge production scale, reduce the frequency of blasting and of large production equipment movement, and raise the production efficiency. The reason why application of this technology is restricted at high sulfide ore deposits of variable and complex geological conditions is that an exothermic reaction will take place when explosives contact sulfide ores, which could lead to accidents such as spontaneous burning and detonation of explosives pre-loaded in boreholes, influencing blasting and production safety. The thermal decomposition reactions of emulsion explosives of different prescriptions in contact with pyrite have been studied by differential thermal analysis (DTA), kinetics parameters calculation and accelerating rate calorimetry (ARC), and on the basis of the above studies, the safety of emulsion explosives used in sulfide mines has been evaluated with the safe contact time of different emulsion explosives with pyrite determined.

Jan 1, 1998

By RR Vandebeek, A W. Bauer

The Canadian Explosives Research Laboratory regularly evaluates the properties of commercial explosives for authorization under the Canada Explosives Act. Propagation sensitivity is normally measured using small scale tests. Relating the results in actual mining practice is difficult. In the mining industry, the propagation sensitivity is a measure of the ability of one cartridge to propagate to an adjacent cartridge in a borehole. They may be separated by a gap of in-filling material. As well the propagation sensitivity will be affected by the explosive type, temperature, degree of coupling, cartridge diameter and other factors.

Jan 1, 1987

By Miguel Araos

The aim of this study was to understand clearly how VOD of emulsion-based gassed explosives is influenced by parameters such as nitrate salt composition in the oxidizing phase, product density, blend composition, gassing rate, type of sensitization, etc. Also some VOD testing was performed on watergel-based gassed explosives in order to compare the results with those obtained for emulsions. VOD measurements were conducted in the surface blasting facility at the Research and Development laboratory of ENAEX SA (Calama, Chile). Despite the fact that the influences of some parameters on VOD of emulsion-based gassed explosives are easily predicted, there was found to be an unexpected correlation. Although it is commonly believed that the VOD of gassed explosives depends on the density, this study found that the VOD depends on the both size and the amount of gas bubbles incorporated into the product as well as type of sensitisation, regardless of whether the explosive was straight emulsion or a blend. Density is just a consequence of the incorporation of voids into the explosive. Future work in this area may examine variation of other parameters, in order to obtain a greater knowledge of detonation properties and therefore to design more efficient explosives.

Jan 1, 2002

By B Mohanty

Several parameters such as, Energy, Strength, Brisance, Impulse, and Bubble Energy, are in common use in the explosives industry today to rate commercial explosives in terms of blasting performance. However, this multiplicity of terms, their frequent interchange and their purported one-to-one correlation with expected performance have given rise to a considerable amount of confusion, and have often resulted in unrealistic rating of explosives. In this paper, various theoretical and experimental methods of estimating energy and performance of explosives are discussed and their relative merits examined. These methods include, Computer Code Calculations, Cylinder Test, Trauzl Test, Ballistic Mortar Test, Underwater Test and Model-scale blasting. It is shown, in the light of actual blasting process, that such measures cannot be considered accurate indicators of expected blasting performance as the properties of rock to be blasted are either totally ignored or only partially accounted for in these methods. It is also shown that no single technique alone among those currently employed by the explosives industry can lead to realistic rating of explosives in terms of expected blast results. The need for the adoption of a two-tier rating system, one based on chemical potential "energy", and the other based on blasting "performance" is proposed, and specific approaches to achieve this objective are outlined.

Jan 1, 1981

By Stuart Brashear, Lee Schettler

"The effect of water on several ANFO/emulsion blend ratios is documented by both physicalobservations and analytical testing to demonstrate the effect even small quantities of water canhave on water resistant blends."

Jan 1, 1996

By Pierre-Alexandre Abeel, Charles Dowding, Justin Lueker

When blasting is eliminated as a cause of cosmetic cracking, often someone will ask, “If blasting didn’t cause the crack, then what did?” This paper describes detection by remotely operated instrumentation of the new cosmetic crack that was climatologically-induced. The measurement was obtained as a part of the development of Autonomous Crack Measurement (ACM) instruments to measure micro-inch response of cracks to both long-term, climatological, and dynamic, blast vibration effects. The crack occurred in the wall of a structure that was monitored for over 29 months and as such represents one of the longest periods of ACM observation.

Jan 1, 2015