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By Salah A. Taqieddin

Blast casting or trajectory blasting, as it is sometimes called, is an innovative mining technique that has been receiving increasing acceptance among operations of surface coal mines and quarries as a means of offsetting the rising cost of mechanical excavation of overburden with a high overburden-to-ore ratio. Many similarities exist between geological characteristics of overburden formations of phosphate beds and the formations that conceal coal seams. Both are sedimentary origin and are removed for mining in an identical manner (i.e. use of a dragline or shovel to strip or cast the overburden aside).

Jan 1, 1997

By Mike Wheat, Catherine Aimone-Martin, Brandon Pease

The Kneeling Nun rock pinnacle is a prominent landmark, 90 ft in height and 35 ft in width, that resides on a bluff overlooking the Santa Rita pit at the Chino Mines Co. operations near Silver City, New Mexico. The company plans to expand the current pit limits, resulting in a change in direction and distance of hard rock mine blasting operations in relation to the pinnacle. Concerns about the stability of the pinnacle adjacent to mining activity has prompted company personnel to enhance the seismic monitoring program both on the pinnacle and along the current open pit highwall that forms the base support below the pinnacle foundation. This paper presents the vibration response characteristics of the pinnacle, in terms of amplitude and natural frequencies of motions and damping characteristics, for measurements recorded at the top and base of the pinnacle. The influence that blasthole initiation timing and sequence of hole detonations have on vibration response is discussed. A simple analysis is made to estimate factors of safety against cracking of the landmark as well as blast-induced slope instabilities within the foundation rock.

Jan 1, 2000

By Bengt Ljung

Manual charging of long upward drilled holes in mines is a heavy and risky job today. Mechanization of this work has been requested for some time by miners, their supervisors, industrial safety organizations and the trade unions, all of whom are interested in improving the working environment. This paper presents newly-developed charging systems intended primarily for charging in connection with sublevel caving and sloping. These systems have been field-tested during 1977 in the LKAB mines in northern Sweden. The results of these field tests and the results of laboratory work conducted to help eliminate the risks involved in charging explosives are also discussed. The equipment being tested (see fig. 1 and 2) consists of a charging vehicle with articulated steering, the PT-60, which has been equipped with a hose feed system mounted on the hydraulic extension boom. From a sheltered position, the operator brings the detonator and primer to the hole opening, after which the hose is pushed in mechanically to the end of the hole. Measuring equipment indicates when and if the end of the blasthole is reached. The operator then withdraws the hose mechanically as charging takes place.

Jan 1, 1978

By B. A. Cheeseman, R. Skaggs, C. F. Yen, S. Wolf

Shallow buried explosives pose a significant threat to lightweight vehicles and their onboard personnel. To date, designers of lightweight vehicles are limited in their knowledge of what occurs during the blast. The high intensity, short term loading imparted by the explosion is enormously complex and can be significantly affected by a number of parameters including the size, shape, type, detonation point and depth of burial (DOB) of the explosive and the type, density and water content of the soil. Recent advancements in numerical simulations have enabled the complex blast event to be accurately modeled by coupling Eulerian and Lagrangian analyses: the former is well suited to modeling the blast and while the latter, the structural response. Further validation of the modeling technique is considered in the current paper, which details simulations performed utilizing the coupled Eulerian-Lagrangian analysis to the study the blast output of explosives buried in saturated sand. These experiments varied explosive charge size, its depth of burial, the target stand-off (SO) distance and target plate dimension. The investigation concludes with a discussion of the accuracy of the numerical simulations when compared with the experimental observations.

Jan 1, 2005

By Elias Poulakidas, Marco Arellano

The impact of a higher copper price on the open pit metal mining sector has derived in a faster and safer way in which the mining operation of broken and mineralised material is carried out. In this regard, a good control of bench stability allows a lesser extra removal of material and so more safety to get the planned ore. The stability is ensured through an efficient drilling and blasting, applying the current technology and available know-how. An efficient use of energy through low-density explosives which are the most adequate for the existing solid rock releasing energy in a smoother way through a deterministic detonation sequence which is the application experience presented here. This application experience has two main technological factors; the adequate type of explosive for the kind of rock, in terms of velocity of propagation (Vp) together with the use of a determined detonation sequence and the appropriate designs, which allow to reduce the level of damage to the walls and to maintain a minor backbreaking through quantification with vibration modelling carried out at the near field. The reductions achieved were 30% lower in peak particle velocity.

Jan 1, 2008

By Z X. Zhang

In sublevel caving mines, eyebrow break usually gives rise to lower ore recovery and worse safety in the field. Eyebrow break is caused mainly by two tensile stress waves: one from the front surface of a blasting ring, and the other from the roof of the drift. In order to reduce the two waves and finally to reduce eyebrow break at Malmberget mine, we employed two methods: (1) cartridge charge, and (2) double-primers in each blasthole. The two methods were tested in one ore body called ViRi. A total of 10 rings with the cartridge charge and 25 rings with the double-primers were blasted. At the same time a total of 34 ordinary rings were blasted in the same ore body. The result shows that the eyebrow break is 3.0 m for the ordinary rings, 2.3 m for the cartridge charge rings, and 2.1 m for the double-primer rings, respectively. In addition, the ore recovery for the double-primer rings is increased by 3% on the level of ViRi930, compared with that for the ordinary rings.

Jan 1, 2011

By T Davids, O J. Jordaan, M D. J Bonneau

As in most other parts of the world, the surface coal mining industry in South Africa is introducing emulsion explosives as the primary bulk blasting agent for use in wet borehole conditions where AN/FO cannot be used. Most of the emulsion products presently in use are gassed to provide sensitivity. The intimate mix between the fuel and oxidizer in the emulsion has been shown to produce a highly efficient explosive. However, a major difference between emulsion and the previous slurry products is its relatively low physical strength. This prompted Rand Mines' Duvha Opencast Mine, a major South African Escom power colliery, to conduct test work to illustrate the effect of emulsion physical consistency on blasthole loading. This paper presents the results of test work conducted at Duvha to investigate the problems associated with loading both AN/FO and emulsion in water filled holes, stemming emulsion holes, and in particular, to illustrate the difficulty in correctly introducing a stemming deck into the emulsion column. Time dependent behavior of the loaded emulsion holes is investigated. Velocity of detonation measurements for freshly manufactured emulsion, and for emulsion after loading through water with sleep times of up to 10 days, are presented.

Jan 1, 1987

By Ruilin Yang

Techniques for the study of blast vibrations, such as monitoring, analysis, and modeling are often misused between near field and far field blast vibrations. This paper discusses the differences between near-field and far-field blast vibrations in terms of these techniques. A typical example of a near-field blast vibration problem is a blast vibration in the crest of a new highwall behind a cast blast. In such a case, the blast can be a couple of hundred feet long and the distance from the blast holes to a monitoring station may only be 100 feet or less. In this situation, the size or spatial geometry of the blast is not negligible compared to the distance from the blast to the vibration monitoring point. On the other hand, a typical example of a far-field blast vibration problem can be a quarry blast with a nearby residence house. In this case, the distance from the blast to the house may be several thousand feet. The size of the blast is less than a couple hundred feet long and negligible compared to the distance from the blast to the vibration monitoring point.

Jan 1, 2007

By Neal Lee, Braden Lusk, John Silva Castro

One of the most common assumptions regarding the use of ANFO versus utilizing 100% sensitized emulsion is that ANFO “turns over” the muck-pile better, due to the “higher gas volume” supposedly inherent in ANFO. This paper examines this assumption and provides quantitative data for analysis. Total gas volume from each product was evaluated using Orica’s I.D.E.X. Code analysis. This analysis was used to determine if gas volume is a significant contributor to differences in fragmentation and movement between blasts utilizing the two different products. A constant drilling and blasting cost per yard for given cut depth, hole diameter, stemming height and rock type was utilized. The cost per yard was held constant by adjusting patterns considering product, accessory, and drilling costs. Photographic fragmentation analysis, dig rates measured quantitatively through production tracking and time studies and qualitative information about the diggability of the blast provided through video recordings were used to evaluate performance. The data collected during the study is presented and recommendations are made regarding the performance of ANFO and Emulsion holding other variables constant for a limited number of blasts.

Jan 1, 2012

By Romel Villanueva L.

"Peru does not produce ammonium nitrate; nevertheless it is a large consumer of both, porous prill (PP) and high-density (HD) varieties. Explosives cost is an important preoccupation in Peru, due tofluctuations of the imported ANFO grade Ammonium Nitrate (AN). The use of Gasified Emulsion (GE)-manufactured with much cheaper HDAN- has become an alternative to reduce such costs. However, some problems were reported in the application of pure GE, including explosive percolation in highly fractured rock and lack of sensitivity by the effect of hydrostatic pressure in very deep holes. It was, hence, proposed to have an explosive based on GE too, but more robust and capable to keep the shape of the explosive column into the blast hole, by minimizing the leakage into the cracks. This could be achieved by adding limited amounts of lower priced HDAN, at the same time of providing gas pressure benefits. Other alternative is to add a low-density material, such as polystyrene prills, into the GE, although it reduces the explosive energy. The chemical gassing controls the density of GE, thus it can be obtained a wide range of densities."

Jan 1, 2016

By Timothy Stark

Blasters are usually strictly liable for injury or damage caused by flyrock (trespassory invasion) and blast-induced vibrations (non-trespassory invasion). The application of strict liability to non-trespassory invasions has resulted in significant litigation that has hampered the use of blasting and the blasting industry. Stark (2002) proposes that blasters should not be held strictly liable for non-trespassory invasions but should be liable only if their conduct is proven to be negligent. This change in legal standard was proposed because improvements in blasting technology over the last thirty years allow blasting to be conducted without substantial risk of harm to property and thus the amount of harm imposed by a blast can be related to the level of care exercised by the blaster. It is anticipated that a negligence standard will reduce the amount of litigation because a plaintiff will have a greater burden to overcome. To facilitate the acceptance of a negligence standard by a court of law, this paper summarizes the standard of care using the 1977 Surface Mining Control and Reclamation Act, extensive U.S. Bureau of Mines research, and current blasting techniques, such as blasting mats. It is important for the blasting industry to promulgate a standard of care so a judge can feel confident that blasting can be routinely and systematically controlled and if the legal standard is changed from strict liability to negligence a subsequent judge or jury will be able to evaluate the level of care exercised by the blaster. This paper also suggests that the industry and/or ISEE develop and disseminate a comprehensive standard of care that courts can use to further justify a change from strict liability to negligence and evaluate the standard of care.

Jan 1, 2003

By B. K. Rath

The Industrialization of a country depends on its mining activities to a great extent. In mineral production, India has a top rank not only in South Asia, at the global level too. Quantum of mineral production is almost directly proportional to the quantum of explosive production. Mining sector consume more than 80% of country’s explosive production. Due to rapid growth of mining activities in the country, the explosives industry has been developing very fast in terms of quantity, quality and types. , In this paper, India’s post independent chronological date regarding use of explosives, their types, their constraints and a profile of well-known manufacturers has been meticulously presented. A production figure for three years with system analysis has been presented. The paper also deals with present consumption pattern while making a futuristic forecast. In view of the anticipated changes that are to take place in mining industries in near future, the manufacturers of explosives have to pay a vital role. The paper highlights some concrete and valuable suggestions and recommendations. Small scale Companies have to limit their production to Slurry and Emulsion types of Cartridged explosives whereas the large manufacturing units have to concentrate on Bulk explosives, specialized explosives and better initiating systems. The large manufacturing units have also to make all concerted efforts to compete with global market for significant export. The Country for its rapid growth needs basic raw materials like Coal, Iron Ore and Limestone. So, the extraction of these minerals is of prime importance. The more we produce and consume, the more will be Industrialization. The Industrial growth rate has been around 6% during the last few years. As the Industrial growth rate is moderate, there is moderate increase in mineral extraction in the Country. Additional mineral extraction demands additional explosive production (Annexure-1).

Jan 1, 2000

By Thomas Rupp, Michael Siegwart

The paper presents the vibration and sound emission measurement campaigns carried out in 2007 in preparation for the Ceneri-Basistunnel construction. We also present the vibration measurement campaign conducted during the construction of the Zimmerberg-Basistunnel. Both tunnels form an integral part of the Swiss Federal Railway Company Neue Eisenbahn Alpentransversale project (NEAT). This strategic project comprised the construction of several new tunnels. Its aim is the improvement of the existing infrastructure. The improved infrastructure will be able to accommodate a larger volume of railway traffic that is also crossing the Alps at higher speeds. The construction of the Ceneri-Basistunnel commenced in 2006. Both the Zimmerberg-Basistunnel and the Ceneri- Basistunnel are located underneath densely populated areas. Therefore, noise and vibration emissions have to be kept to a minimum and must not exceed applicable codes of practice. In order to identify the most appropriate blasting strategy for the yet to be constructed Ceneri-Basistunnel, blasting trials were conducted. The paper presents the findings of these trials and identifies ways to reduce both noise and vibration emissions from blasting. The construction of the first phase of the Zimmerberg-Basistunnel took place between 1999 and 2003. While the first phase is already in operation, the construction of the second phase has been postponed (commencement originally due in 2007). The Zimmerberg-Basistunnel connects the outskirts of Zürich with the city centre. As the tunnel site was not located close to the surface near populated grounds, no special measures were needed to reduce the noise emissions from blasting. However during the construction of the tunnel, the vibration emissions from blasting were monitored on more than 50 locations on the surface. The paper presents the analysis of some of the data. An emphasis is placed on the appropriate synopsis and presentation of data for documentation purposes.

Jan 1, 2009

Casting design for bench blasting in surface coal mines is a new focus and a fairly recent success. This study aims at the development of a mathematical model to predict the throw of overburden material based on geological conditions of a bench and charges in blast holes. The procedure, derived on the basis of blasting theories and dynamics of the multiple-particle system, explores the mechanisms of casting rocks into pits. Implementing the model with a computer program is a part of the study. The computer program will supply quantitative data for evaluation. It serves the purposes of verification for the model and, hopefully, field applications.

Jan 1, 1988

By George P. Schivley

When drilling blast holes, with roller cone bits, a phenomenon known as drilling vibration can occur. It is characterized by either axial or lateral modes of periodic motion of the drill pipe; superimposed on the time-average angular motion of the drill pipe provided by the drill rig rotary head and the vertical motion associated with the penetration rate of the tricone bit into the rock being drilled. This periodic motion can be very severe and, if appropriate action is not initiated by the drill rig operator, could lead to structural damage to the drill rig. Ultimately, the occurrence of drilling vibration limits the productivity potential of a rotary drill.

Jan 1, 1997

By S. Nakamura, H. Taniguchi, K. Noguchi, H. Sugihara, T. Matsuzawa

It has been reported that expanded poIystyrene and ANFO prills ‘were mixed on a blasting site for controlled blasting (ISANOL). Although there seems to be few possibility of their segregation because mixing on a blasting site is done, there is a great possibility of segregation in packing, transportation and loading of the product due to the different densities of the two ingredients in Japan where mixing on a blasting site still remains inoperative. The fiee-flowing property of ANFO prills was lost with the passage of time because the Abel oil infiltrated into the expanded polystyrene and that gave the product high viscosity.

Jan 1, 2001

By Charles G. Wade

In the ensuing years nitroglycerin-based dynamites will continually be replaced by water-based explosives. Until recently, the choice of a high explosive water-based product was limited to some type of water gel. Now, there is another choice. New emulsions are available having several degrees of sensitivity over a wide range of diameters. This paper discusses the properties of these new emulsions, e.g., physical and thermochemical; the relationship between diameter and explosive properties; and the effects of aluminum on total energy. There is also discussion of some of the unique properties of emulsions, their advantages, and how they differ from water gels.

Jan 1, 1978

By Blair Jackson, Tjaart Louw

Martha Mine, owned by Newmont Mining, Australia appointed Macmahon Contractors (NZ) Ltd as the mining contractor to drill, blast, and crush and convey ore for processing, followed by construction of a tails dam facility from the waste material. The open pit is located 140km(90miles) south east of Auckland, New Zealand in the middle of the township of Waihi (the main street of the town with a population of 3,500 is 90m from the perimeter of the open pit mine). Mining must proceed at 325,000m3 (of which involves blasting approximately 11,000 holes per month, in order to ensure continued ore supply.

Jan 1, 2003

By J Edmund Hay, T S. Bajpayee

The Bureau of Mines is developing a test to determine the initiating strength of commercial detonators. Various tests of "detonator strength" are in use, but many of them do not correlate well with each other, and so far, there is little evidence that any of them correlates well with the ability of detonators to initiate detonation in an explosive. Therefore, the Bureau decided to attempt a measurement of the ability of detonators to initiate detonation. To this end, an explosive mixture of adjustable sensitivity was developed. This mixture was nitromethane sensitized with ethylene diamine, the sensitivity being "fine-tuned" by the addition of nitropropane.

Jan 1, 1992

By Valerie A. Rhodes, Catherine T. Aimone

Often blast damage litigation involves structural damage which clearly is not blast related. The fact that structures are observed to be damaged when blasting has taken place in the near vicinity of these structures does not necessarily mean that the damage was caused by blasting. If careful blasting and seismograph records were kept by the blaster which decisively indicate damage is not blast related, then other causes of structural damage need to be assessed. These include problematic soil characteristics and long-term changes in climate or subsurface soil moisture. This paper presents the evaluation process required to investigate soil problems leading to damage often attributed to blasting.

Jan 1, 1991