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By Sanjay Sengar, Nabiullah Pingua, Saurabh Sahay

In India, more than 80 percent of the total of 557 million metric ton coal production comes from open-cast mines involving large overburden removal with average 1:3.5 stripping ratio which is going to in-crease in future. This operation consumes nearly 0.5 million metric ton explosives consisting of 80-85 percent bulk explosives and remaining 15 to 20 percent non-permitted large diameter explosives. Quali-ties of bulk explosives play an important role in rock blasting. Post blast results like poor fragmentation, tight mucking, toe problems, improper muck profile and lower productivity of mine may require chang-es in explosive loading factor (amount of explosive used per unit of rock blasted ). The explosive load-ing factor is an extremely important index to assess the economy of blasting operation.

Jan 1, 2014

By Theirry Bernard

The era of non-electric systems as an initiating system has revolutionised the blasting world by introducing a very safe initiating system that is reliable, with initiation sequence possibilities that are superior to those of purely pyrotechnical or electric systems. Electronic initiation has brought with it accuracy, programming and controls that were lacking in the non-electric systems. However, it has also led to a certain degree of complexity, which works against user-friendliness, sometimes introducing a few constraints that are balancing out the intrinsic performance of electronic detonators. The introduction of a hybrid initiation system, Electronic and Non Electric, offers accuracy, and flexibility that were lacking in non-electric systems, whilst removing the inherent complexity of electronic systems. This paper endeavours to summarise the advantages and disadvantages of non-electric and electronic initiation systems that have been recorded after years of experience on site. The paper will then describe how a hybrid system only keeps the advantages whilst eradicating the disadvantages, via a case study.

Jan 1, 2007

By Gerard O'Brien, Douglas Comstock

"The construction of the Third Harbor Tunnel is the first major portion of the Central ArteryProject. The tunnel is designed to connect South Boston to East Boston to alleviateautomobile congestion through the downtown area. The 4000' long tunnel traversesBoston harbor as a cut and cover tunnel as opposed to a bored tunnel."

Jan 1, 1993

By Robert Slivinski, Kyle Hobbs, Michael Stern, John Willox, Brad Jewson

Prairie Mines & Royalty Ltd. produces over 12 million tonnes annually of thermal coal for TransAlta’s Sundance and Keephills power stations from the Highvale Mine. This opencast mine is next to a lake and is surrounded by cottages and farms, which means that blast vibrations and air overpressure have to be kept to a minimum.

Jan 1, 2008

By Todd B. Harrington, Dennis M. Lydon, Walter B. Sudweeks

Heavy ANFO products made by mixing ANFO (or AN prills) with a relatively small amount of emulsion (typically 15-30 percent) have become very popular in recent years. They are less expensive than straight, sensitized emulsion and maintain the good shooting characteristics of ANFO but have higher bulk strengths. Their use, however, is generally limited to larger diameter, dry boreholes. Smaller diameter, wet-hole quarries have not been able to widely utilize this low cost bulk product.

Jan 1, 1989

By Robert E. Miller

Mass blasting of open stopes and pillars is a normal operating practice at Isa Mine. Three main parameters are used to classify the types of mass blasts. These are type of explosive used, blasthole diameter and system of initiation. Both electric and non-electric initiating systems are currently employed. The advantages gained by large firings are many. More efficient utilization of manpower, due to the concentrated and continuous charging, is achieved. There is no requirement for men to re-enter areas where localised ground conditions may have deteriorated and exposure of ringfirers to stope voids is reduced.

Jan 1, 1980

By Nick Lewis, Paulo Pereira

The Vulcan McCook quarry has been in operation for about 100 years. It is located about 17 miles from downtown Chicago and is surrounded by both industrial and private structures. Recent issues have forced the quarry to blast very close to structures and this will be necessary years into the future. This paper discusses the implementation of electronic detonators to McCook. It also discusses the advantages and savings that the Program has achieved

Jan 1, 2003

By Michael Weaver, Dale Ramsey

Description of Project: The National Gateway Clearance Initiative is an improvement program to achieve a minimum of 21 feet of vertical clearance along CSX Transportation Inc’s (CSX) rail corridor so that double-stacked intermodal railcars can be transported between mid-Atlantic states and their ports to midwest markets.

Jan 1, 2014

By Virgil J. Stachura, Calvin L. Cumerlato

The U. S. Bureau of Mines is conducting research on blasting methods that reduce highwall overbreak and the associated rockfall hazards. This paper presents the results of tests using a low-density water gel to improve the quality of air-decked presplit blasts at a surface coal mine in New Mexico. The explosive's specific gravity averaged 0.50 and was bulk loaded using a modified truck which injected the gassing agent. Reductions in overbreak and resulting rockfall were achieved in comparison to a highwall presplit with ANFO. The test sections used 15° angled blast holes and resulted in 1,119 m (3,672 ft) of air deck presplit highwall using a low-density water gel which was then compared to 894 m (2,934 ft) of highwall shot with an ANFO air decked presplit design. The total quantity of explosives per hole ranged from 68 to 113 kg (150 to 250 lbs) and the 27 cm (10-5/8in) holes were 19- to 33-m (62- to 108-ft) deep on 5.5 m (18-ft) centers. Periodic visual examination and photographic surveys of the highwall test areas were used to document the amount of rockfall. In addition, laser profiles of selected sections were conducted to further delineate the damage and highwall contour differences.

Jan 1, 1995

By Paul McAnuff, Alastair Grogan

In Canada, the only vibration regulations which apply across the entire country are intended to protect fish spawning areas. The Provinces and Territories regulate mines and quarries, and are responsible for setting vibration and airblast regulations. Some Provinces have set specific regulations, while others leave these restrictions to the mines inspectors who can set limits on a case by case basis. For the most part, it is left to individual municipalities to regulate blast vibrations and airblast from other blasting activities, which differ from jurisdiction to jurisdiction, and in some cases are not enforced. Blasters working in different jurisdictions have to be aware of the applicable regulations for the area they are working.

Jan 1, 2005

By Dennis J. Viscusi, James H. III Rowland, Lon D. Santis, Mark H. Weslowski

This paper describes the procedure for analysis of toxic fumes from the detonation of high explosives using the Large Chamber at the U.S. Bureau of Mines (USBM), Pittsburgh Research Center (PRC). This test is specified in 30 Code of Federal Regulations (CFR) Part 15.20 (g) as a requirement for the Mine Safety and Health Administration's (MSHA) approval of an explosive as permissible for use in underground coal mines. The Large Chamber replaced the Bichel gauge and CrawshawJones (C-J) apparatus in the 1989 revision of these regulations. To determine the safety of an explosive in terms of toxic gas production, the Large Chamber Test attempts to simulate mine conditions and miners' exposure to toxic gases from explosives.

Jan 1, 1995

By Jennifer P. Harrell, D. Joseph Hagerty

In many areas of the eastern United States, especially in the Midwest, past mining activities have left large and extensive underground openings. Now, renewed mining is occurring in such areas in surface pits. Also, construction blasting often occurs in rock over such old openings. Within the last fifteen years, some attention has been given to the interaction between surface blasting and underground cavities; concern has been expressed about the possible changes in vibrations transmitted through areas underlain by old mine workings (Siskind, Stachura and Nutting 1987). Previous studies also had indicated that underground openings could influence transmission of surface mine blast vibrations (see, for example, Woodward-Clyde Consultants 1977). The principal concern is that underground openings under surface blasting may intensify low-frequency vibrations. If such intensification occurs, use of available equations to predict peak particle velocities and to design blasting patterns and select blasting parameters could lead to possibly damaging ground shaking.

Jan 1, 2002

By Navid Mojtabai, Jaak J. K Daemen

Some facilities require ground vibration limits that are far below typical vibration levels of interest in most blasting situations. A possibly extreme example of such a facility might be the proposed SSC (Supercollider Super Conductor) high energy particle study system. The applicability of conventional blast vibration predictors for such a low amplitude vibration is highly uncertain. For this preliminary study, a series of field measurements are made, and the results integrated in a set of vibration predictor equations. Ground vibrations induced by blasting operations at one proposed SSC site are monitored at close distances (hundreds of feet), intermediate distances (miles), and long distances (tens of miles) from the blasts. Peak particle velocities are recorded at short distances, ground displacements at other points, as well as frequencies. Theoretical analyses are performed by integrating all data in a variety of ground vibration predictors. From the statistical analysis of the data, ground motions at various points along the ring site are predicted for a given charge weight. The approach taken appears adequate for making tentative estimates of exceedingly low amplitude vibrations at great distances from mine blasts.

Jan 1, 1987

By Gary B. Hemphill

Estimators will agree that estimating for excavation is the most difficult costing task. Equipment costs and production rates are the toughest to determine. The following illustration is a method that can be used for this determination.

Jan 1, 1976

By Adrian Moore, Alan Richards

Time window techniques that limit the explosive charge mass being fired within a specified time window (commonly 8 milliseconds (ms)) have been used for many years and are widely accepted by explosives engineers. The 8 ms time window may be relevant for controlling ground vibration for small blasts at close quarters in a high frequency vibration environment. For controlling ground vibration from blasts in a low frequency vibration environment an 8 ms separation between blastholes is arbitrary and meaningless. The 8 ms time window was never intended as a means of controlling airblast. The use of time window techniques will, in many instances, result in airblast and ground vibration levels that are substantially greater than planned, with unfortunate outcomes. The uses of time windows that are inappropriate have been well explained in previous papers. This paper gives further examples of blast designs that satisfied time window considerations but have resulted in substantially greater airblast and ground vibration levels in certain directions, due to wavefront reinforcement or the combined effect of drilling pattern and delay sequence. Techniques that identify wavefront reinforcement, due to the combined effect of drilling pattern and delay sequence, can assist explosives engineers to avoid blast vibration problems that result from inappropriate time window techniques.

Jan 1, 2002

It has been common practice for many years to predict and control underwater blasting effects on the basis of certain simplified theories related to the pressures generated by underwater detonations. Unfortunately, two of the most commonly applied concepts in many instances do not provide an accurate modeling of typical field conditions nor the potential for damage. One of these concepts is that the damage potential is related directly to the peak pressure generated by an underwater detonation, without regard to the time history of the pressure pulse. This belief has led to the widespread use of air bubble curtains to reduce peak pressures, without considering the effect that air curtains have on the time history of the pressure pulse. At times, this procedure can be unwise. The other concept is based on the premise that pressure pulses in solids (such as rock) will always be transmitted to nearby water bodies in agreement with the theories of the transmission of plane waves across normal (perpendicular) boundaries. In reality, such conditions are quite rare.

Jan 1, 1985

By Thomas E. Ricketts

An important part of underground mine planning and operations involves the reclamation of working areas after blasting before the mining cycle can continue. This is especially true for mining that must use large blasting operations in the vicinity of extensive underground workings. In an effort to develop a rational procedure for estimating mine damage produced by blasting, underground rock fall has been assessed for a large-scale blasting operation in oil shale. The amount of mine damage has been quantified in terms of manshifts of effort required to reclaim underground working areas after blasting. This has been further broken down into the three main phases of reclamation, i.e., scaling and excavation, rockbolting, and miscellaneous repairs on ventilation, utilities, etc. Different types of openings have also been assessed including level tunnels, incline drifts and rooms. The effect of repeated blasting on mine damage has also been documented with initial blasts producing more damage than subsequent blasts.

Jan 1, 1988

By Michael M. Jackson

"The mining industry has for some time compared explosive energy requirements to theresults obtained using ANFO. Drill patterns, powder factors, and explosive bulk strengthshave all been developed based on the detonation characteristics and blasting resultsexhibited by ANFO. However, there are some mining applications where the use of ANFOcan cause over_blasting if loaded to acceptable collar heights or surface breakage problemsif collar heights are reduced. A specialized, low strength, low density water gel explosivehas been developed that has loading densities in the range of 0.4 to 0.7 g/cc. The uniquecharacteristics of the low density water gel explosive is that the explosive can beformulated with a range of available bulk strengths while maintaining excellent detonationsensitivity for use in applications involving ore/waste control, restricted blast patterns,small bench heights, etc. The"

Jan 1, 1993

By Lauren Shields

This paper discusses the application of current fragmentation models for underground blasting, establishes a conceptual fragmentation model for underground operations, and discusses the applicability of the mine-to-mill approach for underground blasting. Additionally, this paper also discusses selected case studies where the mine-to-mill approach is applied to underground mining operations.

Feb 1, 2020

By O Omidi

Selection of delay times to optimize fragmentation has been a controversial topic among researchers and blasting practitioners. This paper reviews previous experimental information and presents the results of new tests conducted in small blocks constructed using a commercial grout. The effect of the delay on the average fragment size, coarse fragmentation and uniformity of fragmentation is discussed. Fragmentation was coarser at extremely short or extremely long delays, while a fairly constant average size was obtained at a variety of intermediate delays. Uniformity, defined as the slope of the fragmentation distribution through the average fragment size, was poor at short and very long delays and relatively constant at the intermediate delays. Some tests attempted to minimize the effect of gas penetration by lining the boreholes with copper tubes. When this was the case average fragmentation changed marginally, while uniformity was significantly affected by delay and was typically smaller than in the unlined tests.

Jan 1, 2014