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By T. Ellis, J. Gagnon, L. Webb, M. Burr, D. Kakengela, D. Evans, A. Mirza

Lead-based alloys are used as the primary anodes for electrowinning from sulphate-based aqueous systems. Lead anode technology has evolved over the years, migrating from pure lead and lead-antimonial alloys to the present-day lead-calcium-tin alloys for copper electrowinning and leadsilver alloys for zinc electrowinning. Anode technology has also migrated from cast to rolled microstructures in search of improved mechanical properties and higher corrosion resistance. Although great strides have been made in the development of new alloys and production processes, the industry still has unresolved issues related to untimely corrosion, which limits anode life and may lead to higher contaminant levels in the metal being produced. Lead anodes corrode because of the difference in the chemical/electrochemical potential across the microstructural features of an anode. Given a very high purity material, we find that the grain boundary areas corrode significantly faster than the rest of the grain. A balance of alloying element selection and microstructural design allows the grain boundary area to be engineered, thus minimizing grain boundary corrosion. However, operational issues can lead to unexpected corrosion behaviours that we will discuss moving forward. The comments in this work, although directed toward copper electrowinning, can be extended to similar phenomena in other metals electrowon from sulphate media (i.e., zinc, nickel, cobalt, manganese). The life cycle of electrowinning anodes depends on tankhouse operating conditions and maintenance of the anodes, including cleaning and straightening. This paper will focus on the operational aspects of maximizing the utilization of lead anodes for base metals electrowinning.

Jan 1, 2016

By A. C. Coetzee

Blinkpan Koolmyne is as ten voile gemeganiseerde steenkoolvoorsiener aan die 1 000 MW Evkom-kragsentrale in die Oos-Transvaal, onderhewig aan groat seisoenale produksieskommelinge. Die aanwending van 'n groat bogrondse oap opgaarhoop vir die uitstryking van hierdie wisselende aanvraag word beskryf. Twee produksierasionaliseringsfases wat hierop volg het besondere bemoedigende resultate gel ewer, beide in toerusting- en mannekrag-produktiwiteit. Die aanwending van 'n rekenaarprogram vir die simulering van ondergrondse afbouaktiwiteite met die oog op toerustingkeuse, word aangegee. Voorlopige resultate wat in die praktyk behaal is dui op 'n hoë mate van betroubaarheid vir die program, terwyl die gebruik van die nuutste tipe hoë -kapasiteit laaimasjiene, koolsnyers en wisselkarre, groat potensiaal inhou.

By R. T. White

The usual figures quoted for water usage in South African gold mines are 1 ton of water used per ton of rock broken, which represents a consumption of 4000 litres of water every second. Owing to the limited sources under ground water, the high cost of surface-water supplies, and the environmental problems of effluent disposal, water IS recycled continuously for underground use. This paper reviews the various types of water treatment and why water needs to be treated. The uses of lime and some flocculants are considered, since much of the mine service water requires only simple neutralization and clarification. Where mining depths necessitate the installation of underground refrigeration plant, more stringent water requirements must be met, and where plant performance is to be maintained, the prevention of system scaling and corrosion is necessary. The families of chemicals added to provide such protection are outlined, together with a description of the mechanisms of control.

Jan 1, 1985

By M. A. Ford

This paper reviews the history, sources, mineralogy, extraction metallurgy, conversion, and enrichment of uranium in South Africa. Over the past 40 years extraction plants were built at 27 sites, an9.over 140 kt of uranium have been produced. Older plants have had to adapt to changing market conditions, no single technology has had the opportunity to become entrenched, and costs have been reduced to a third of those of the original flowsheet. The research efforts aimed at developing the country s nuclear raw materials have been particularly rewarding, as they have enabled South Africa to become a world leader in the extraction of uranium from low-grade ores and to develop methods for uranium enrichment and the production of nuclear fuels.

Jan 1, 1993

By P. J. D. Lloyd

The Federation of Societies of Professional Engineers (FSPE) recently conducted a survey of professional engineering manpower in South Africa. This article presents the data relevant to mining and metallurgical engineering. FSPE in their survey attempted to determine the supply of engineers in South Africa both from local universities and by immigration. The immigrants gave some problems in that it is difficult to know whether a man who claims to be professionally qualified really is. However, it was estimated that the ratio of immigrants who claimed to be qualified to those who really are the equivalent of our local graduates was between 1,0 and 1,9 for mining engineers, and between 2,0 and 4,1 for metallurgical engineers.

Jan 1, 1980

Two column flotation cells have been installed as single-stage rougher cleaners at Batu Hijau. The objective was to provide additional residence time in the cleaner circuit to maintain maximum recovery during high mill throughput and high feed grade periods. Installation of the columns has allowed the relatively coarse, well-liberated rougher concentrate and the relatively fine, low-grade scavenger concentrate to be treated separately, improving metallurgical performance in the cleaner circuit. Plant results show that the columns produce a high-grade concentrate at an average stage copper recovery of approximately 80 per cent. There is also indication of increases in both overall plant copper recovery and final concentrate copper grade. In addition, the operability and stability of the cleaner circuit has greatly improved.

Jan 1, 2007

By G. E. Blight

The mining industry is making increasing use of pumped tailings fills. The properties that affect the performance of tailings fills are described by means of typical examples. They are the particle-size grading for maximum density, the water content for pumpability, settlement after placing, compression and drainage under stress, shear strength, and resistance to shock loading.

Jan 1, 1979

By T. O. Hagan

A system for the monitoring of micrcoseismic events. which is designed for use in feasibility studies of rock-burst prediction, has been operating at Western Deep levels Limited since 1977. Analyses have revealed that the presence and Orientation of geological discontinuities ahead of the mine face can be predicted from the data produced by this system.

Jan 1, 1981

By P. D. K. Robinson

In the second of a series of five colloquia with the theme Rescue 91 ..Survival Initiatives for the Mining Industry, the emphasis was placed on the harnessing of improved technology for the benefit of all the industry. The Colloquium was held at Mintek, Randburg, and attracted some 150 delegates and speakers from a cross-section of the industry. Eight papers were presented, and panel discussions were held to round off the morning and afternoon sessions. The purpose of the Colloquium was to allow mines and other groups to put forward innovative schemes in the management of technology that could be shared by everyone in their determination to ensure the survival of the gold-mining industry in the current difficult times. PAPERS The papers presented were as follows: The introduction of detachable bits at Cooke No. 1 Shaft, by C.A.F. Sweet of Randfontein Estates Survival through cost-saving measures in the engineering field, by E.J. Jurgensen of Freddies Survival through innovation, action, and a positive vision for the future, by G.C.V. Wade of Vaal Reefs Measuring misaligned guides, by H. Sperling of CSIR Rock-crushing innovations, by E. Trueman of Nordberg Improved explosives technology-has it been worth the effort? by RA. Lindsay of Sasol Cost savings through corrosion monitoring, by M. Tullmin of CSIR Enhanced efficiencies through technical developments in the survey departments, by D. Maree of Beatrix.

Jan 1, 1992

By G. W. Holl, E. G. Fairon

A review of some aspects of shaft design by G. W. HOLL, Pr. Eng., Associate of the Mine Managers Association of South Africa (Fellow)- and E. G. FAIRON, Pr. Eng., F.S.A.I.E.E., M.I. Cert. M.E.E., M.I.Mech. E., (Visitor) The reasons for the choice of vertical shafts in preference to inclined shafts of comparable capacity are set out, and the conclusion that the former are superior in virtually all circumstances is substantiated. The shapes of vertical shafts sunk during the past sixty years are recorded, and the shapes of those sunk during the past decade are analysed. From this analysis it is clear that circular and elliptical (and quasi-elliptical) shafts are the shafts of the future and that the rectangular shape will conceivably become obsolete. The determination of the size of shaft is discussed and it is forecast that shafts of a diameter of 13 metres and over will probably be sunk without difficulty in the years to come. The depth of the shaft is determined intrinsically by the Mines and Works Regulations applicable to factors pf safety of winding ropes and the design of the winding system. The Blair winder is the most suitable winder for hoisting rock, men, and material from a depth of, say, 3000 metres on an economic basis. Tertiary shafts will, therefore, be unnecessary in future deep-level mining projects at the limit of depth now envisaged. A few other factors relating to shaft design are described.

THE BRITISH COUNCIL AWARDS 1971-1972 The British Council invites applications from permanent residents of the Republic of South Africa and South West Africa, for the following awards: SCHOLARSHIPS Scholarships are available to such permanent residents who hold university degrees or comparable professional qualifications. The scholarships are tenable for postgraduate study at universities and other educational establishments in Britain for the academic year of approximately ten months beginning 1st October, 1971. BURSARIES Bursaries are available to such permanent residents who hold university degrees or who, being already established in their professions or trades, hold other qualifications. The bursaries are tenable at British educational institutions or other suitable establishments in Britain for a course of training, study or research lasting not less than two months or more than six. The British Council may, at its discretion, bear the cost of single or return fares to Britain. The closing date for applications is 31st July, 1970. TRAVEL GRANTS Travel grants each of £300 are available in respect of journeys to Britain undertaken between 1st April, 1971 and 31st March, 1972 and are provided to facilitate visits to British universities by persons holding staff appointments or graduate research posts at South African universities. Visits must normally be of at least six months duration. The closing date for applications is 31st October, 1970. For further particulars and the relevant application forms please write stating the type of award for which you wish to apply to: The Cultural Attache, British Embassy, Pretoria. THE SECOND INTERNATIONAL CONFERENCE ON THE PROPERTIES OF LIQUID METALS Tokyo, September 1972 The Second International Conference on the Properties of Liquid Metals will be held under the auspices of The Japan Institute of Metals and The Physical Society of Japan from 3rd to 8th September, 1972 in Tokyo. The purpose of this conference is to continue and extend the efforts towards the objective of the First International Conference on the Properties of Liquid Metals at Brookhaven, 1966. The tentative Conference subjects presently planned are: Structure of Liquid Metals and Alloys; Atomic Transport Properties (Diffusion, Viscosity, etc.); Electronic States and Transport Properties; Thermodynamical Properties; Melting and Phase Transitions. Correspondence regarding the Conference and the request for the First Notice should be addressed to: Professor S. Takeuchi, Chairman of the Organizing Committee, The Research Institute for Iron, Steel and Other Metals, Tohoku University, Sendai, 980, Japan. PROCEEDINGS OF THE NINTH COMMONWEALTH MINING AND METALLURGICAL CONGRESS 1969 Volume 4 of the Proceedings of the Ninth Commonwealth Mining and Metallurgical Congress 1969- Physical and fabrication metallurgy-contains the 24 papers presented under this general heading at the Congress. Also included are discussion, authors' replies, name and subject indexes, and plenary addresses by Sir Val Duncan, O.B.E. and Sir Ronald L. Prain, O.B.E.

By I. R. Phimister

'Ancient' mining near Great Zimbabwe I. R. PHIMISTER. B.A. Hons. (Nottingham). B.A. Spec. Hons. (Rhodesia) (Visitor) In proposing reasons for the geographical location of Great Zimbabwe, the paper re-examines the popular assumption that Zimbabwe is comparatively remote from the known areas of 'ancient' goldmining. The lack of 'ancient' workings in the neighbourhood of Zimbabwe is pointed out, and it is suggested that the mining of placer deposits of gold may have played some part in the development of Zimbabwe on its particular site.

Jan 1, 1974

By H. S. Eisner, J. -P. Leger

Published South African fatality and injury statistics for mine accidents are investigated. Where possible, the South African statistics are compared with those of other countries. Commonly held attitudes to the South African accident experience are also examined. Analysis reveals that the published accident rates present a more favourable picture than the rates actually experienced by underground workers. In addition, fatality rates in South African underground gold and coal mines do not differ significantly and have remained stable over the past decade, although the injury rates have decreased rapidly. No evidence was found that this is due to improved safety, and a comparison with international fatality and injury data suggests that it is not. The underground fatality rate for South African coal mining is, on average, eight times that of the UK, four times that of all EEC coal mines taken together, and over double that of the USA. Despite the unreliability of the injury rates, much has been made in South Africa of their rapid decline, an emphasis that appears to be misplaced.

Jan 1, 1988

By P. R. Beeley

Metal founding - a modern perspective The recent development of metal founding is reviewed in the context of basic requirements for the successful manufacture of cil;5ti,ngs.Progress has been related to the two interdependent fields of process technology and product characteristics. . After a brief review of the growth of the traditional industry. various features of the modern industry are discussed. Reference IS made to current trends in process technology and to the introduction of new techniques affecting production engineering, product quality. and the general nature of the industry. Metallurgical aspects of metal founding are considered, and modern techniques for the control of casting conditions are examined. These aspects are related to the structure and quality of cast metal and to the development of newer types of cast material and product.

Jan 9, 1976

By D. A. Viljoen

The ore mined at Black Mountain is of a complex nature, being composed of both magnetic and massive sulphides, which have greatly varying metal values. Because of this, there is need for a rapid method of assaying for the continuous monitoring and control of the process streams, and the Outokompu Courier onstream analysis system and the Proscon process-control computer systems have therefore been installed. Geostatistics In view of the continuing demand, the Department of Mining and Mineral Sciences in association with Special Courses Division, Department of Adult Education and Extramural Studies, both of the University of Leeds, will offer two further courses on A Practical Introduction to Geostatistics in 1981, each covering ten working days. The courses will run from 30th March to 10th April and 14th to 25th September.

Jan 1, 1980

By A. A. Snodgaass

This paper reviews lead as a commodity, starting with a brief historical outline and dealing with the various uses of lead in some detail. It then goes on to discuss some statistics in relation to the production and reserves of lead, before sketching its mode of occurence. The topics are approached in regard both to the world and to South Africa, with the emphasis on the later. The mining and concentration of lead at Black Mountain Mine at Aggeneys in the north-western Cape Province are detailed, before a general account is given of the smelting, hydrometalurgical extraction, and refining of lead, together with the processes used in these activities. The paper concludes with a discussion of safety and health in regard to lead and a brief look at the commodity's future.

Jan 1, 1986

By W. L. Van Heerden

In situ complete stress-strain characteristics of large coal specimens by W. L. VAN HEERDEN, B.Sc. Hons. (Pret.) (Visitor) The significance of ;n situ tests on large coal specimens is briefly reviewed. Tests aimed at obtaining complete stress-strain characteristics of large coal specimens with high width-to-height ratios are described. A formula for the relationship between strength and width-to-height ratios of coal pillars is proposed, and the influence of width to- height ratios on the deformation characteristics of pillars is discussed.

By C. Clark, P. Patton, B. M. Stewart

Handling materials in underground mines continues to be a major safety problem. To help reduce materials-handling injuries, the National Institute for Occupational Safety and Health (NIOSH) at the Spokane Research Laboratory is developing, modifying, and testing equipment to replace the necessity of doing lifting tasks manually. To reduce single-event lift injuries, equipment having mechanical automatic weight sensing and balancing control was investigated. The Coleman manipulator was selected for testing. Modifications to the Coleman manipulator to make it more suitable for underground mine use included mobilization, self-containment, all-purpose gripper attachment, and support jacks. To reduce or eliminate the need to clean off manually the materials that commonly plug grizzly openings (timbers, wire mesh, roof bolts, and other debris), a track-guided pincher arm device was developed. The TGPA attaches to an impact hammer head, and the pincher arms are controlled by the operator of the hammer. Oversized rock can be broken with the pincher arms in the up position; the arms can then be lowered to grab and remove debris. Sweeping action to remove cohesive fines bridging grizzly openings is also greatly improved. This device is especially useful in recessed grizzlies. An industrial gun was tested to evaluate its effectiveness in breaking oversized rock. Boulders up to 76 cm in diameter were successfully broken to minus 33 cm. Although methods to control flyrock need to be developed, an industrial gun may be a safe and inexpensive alternative to breaking oversized rock in certain underground mining situations. Keywords: Mining, materials handling, over-exertion, injuries

Sep 1, 2001

By G. G. Garrett, J. A. Peters, J. V. Bee, M. W. Atkinson

The development of steels with improved abrasion-corrosion resistance for use in underground components in South African gold mines is described in terms of design, manufacture, and performance. Based on the concept of microstructural design, new compositions were formulated to provide the optimum structures and properties. Extensive laboratory tests were conducted, and an industrial melt was produced. The resultant materials were tested for fabricability and machinability, and various components were manufactured. According to the preliminary operational results, these alloys exhibited outstanding performance in wear-plate tests, and are very promising for general application in underground components.

Jan 1, 1987

By F. van Heerden

The paper sketches the. management of the various phases in a cost-reimbursable, plus-fee contract. which is claimed to be the most flexible of all contracts. In this type of contract, the contractor is reimbursed for all the direct costs Incurred, plus a percentage fee to cover his profit (or overheads and profit). The client usually reserves the right to approve all drawings, equipment purchases. contract awards, technical specifications. project cheques and change orders.

Jan 1, 1982