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By D. R. Hardman, J. W. Oberholzer

Based on information supplied by South African collieries to the Coal Mining Laboratory of the Chamber of Mines since 1978, the paper outlines the general performance of the continuous miners used and gives the results more-detailed studies of the cutting, loading, and transportation processes. On average, the continuous miners produced coal at a rate of 76 t per operating hour, which, at an average machine availability of 67 per cent, resulted in a production of 51 t per total hour. The cutting rates varied between and 250 t/h but, owing to machine and system inefficiencies, the overall production rate varied between 92 and 48 It is concluded that, if the collieries concentrated on improving their machine utilization procedures and operating practices, they could increase the overall production from their continuous-miner sections.

Jan 1, 1987

By M. J. Robinson, G. E. Blight, J. A. C. Diering

The mechanism of the flow of tailings slurry is examined, and a mathematical model is derived to describe the flow. Predictions based on the model are then compared with the flow that actually occurred near the shaft at Bafokeng after the No. I tailings dam had failed. The predictions are found to be of acceptable accuracy.

Jan 1, 1981

By Q. G. Reynolds

The dual-electrode direct current (DC) arc furnace uses two graphite electrodes, one connected as cathode and one as anode. Such an arrangement avoids some of the design difficulties associated with the anode hearth traditionally used in single-electrode and twin-cathode DC furnaces, but can introduce other design and operational difficulties including deflection of the arcs toward the furnace walls. Counter-intuitively, both arc jets in a dual-electrode furnace travel from the electrode down to the bath surface, despite carrying electric current in opposite directions?this is suggested in the theory of the governing equations of arc formation, and confirmed by experiments using high-speed photography. The dual-electrode arc system at small pilot-plant scale is studied using a transient magnetohydrodynamic model capable of predicting arc deflection and interaction from first principles, and the results are compared to the behaviour of twin-cathode systems at similar power. Finally, a simple arrangement of the furnace busbars, M configuration, is shown to provide some passive protection against arc deflection.

Jan 1, 2011

By R. C. More O’Ferrall

The author mentions some of the problems he has encountered, together with their solutions. These include the stoping of isolated pillars, the reduction of the size of shaft pillars, the stoping of a new horizon above or below a horizon that has already been stoped out, and the mining of thick bands of reef left behind in the footwall or hanging wall.

Jan 1, 1981

By H. E. Cross

Metallurgical considerations in the automation of gold-recovery plants By H. E. CROSS. Pr. Eng., B.Sc. (Eng.) Hons. (Fellow) The advantages of the automation of gold-recovery plants are examined. The various sections of a gold-recovery plant are analysed, and the extent to which instrumentation can usefully be employed is described. INTRODUCTION The scope of this paper is restricted to the ore-treatment and recovery plants on Witwatersrand gold mines. To extend the field to plants that process base metals and industrial minerals would result in a paper that would be too lengthy. However, the subject matter of this paper is applicable to most mineraldressing and recovery plants and will, it is hoped, be a foundation on which to build somewhat more sophisticated control systems required in the base-metals field.

The Annual General Meeting of The South African Institute of Mining and Metallurgy was held in Kelvin House on Wednesday, 18th August, 1982. Mr G. Y. Nisbet (President) was in the chair and declared the meeting open at 16h05. Obituaries President: It is my sad duty to announce the deaths of the following members of the Institute: Honorary Life Fellow J. A. Taylor ; Life Fellows J. Watt and J. J. Cairns ; Fellows J. H. Mortimer, R. R. M. Cousens, H. Clark, S. W. Hill, Dr A. Whillier, and Dr C. M. van H. van Staden; Members F. W. McElroy, V. J. Irsigler, B. J. R. Botha, and E. J. Jackson; and Associate B. V. Robertson. As a mark of respect to the memory of the deceased and in sympathy with the bereaved, please rise and ob¬serve a few minutes of silence.

Jan 1, 1982

By D. L. B. Pollnow

Tinplate, and electrolytic tinning at the Iscor works, Vanderbijlpark by D. L. B. POLLNOW, B.Sc. (Chem.), M.Sc. (Met.), D.Se. (France) The paper first describes tinplate as a product, dealing with its structure and its advantages to the packaging industry. It then describes Iscor's electrolytic tinning line, which is one of the largest Halogen units in the world. Details are given of the process and of the equipment used.

Jan 1, 1977

By E H. O Meyer, K van Dyk

Fine powders normally exhibit, to a more or lesser extent, some ability to participate in dust explosions. Zinc dust as used in the extractive metallurgy of zinc, is not known to be a reactive powder in the industry. No evidence could be found in the literature where zinc dust was involved in an explosion or explosive type event. On 3 May 2002 an explosive type incident occurred at Zincor in Springs, South Africa, which led to a fatal accident. Given the history of relative benign behaviour of zinc powders under conditions conducive to dust explosions, it was decided to share the information of this incident with industry in an effort to prevent similar incidents. Therefore, the purpose of this paper is to describe the incident that occurred at Zincor, discuss the major findings, report on corrective actions, as well as publish the results of subsequent tests that were performed to determine the conditions under which zinc powder exhibits explosive characteristics.

Jan 1, 2005

Letter to the Editor With reference to the recent questionnaire in the December 1980 issue on 'The Contents of Journals', I have made the following observations.

Jan 1, 1981

By C. A. Hunt

The problem of materials balancing is reviewed with particular reference to the minerals industry. A broad statistical framework is established that, besides extending the classical estimation problem, allows questions concerning the value of sample information to be addressed. The following are examples of such questions: How much money should be spent on sampling? Which streams in a plant should be sampled? What should be sampled? The approach adopted makes use of Bayesian analysis. The discussion includes an illustrative example involving a simple flotation circuit.

Jan 1, 1985

By O. K. H. Steen

Significant political and economic changes have taken place in our society in the past year that are going to impact on our minerals industry, and therefore also on our members. Surely, it is not coincidence that the economic and political changes have occured simultaneously? South Africa, by virtue of its infrastructure and technology, is strategically placed to develop the potential of Africa's mineral wealth. In this address, I give my personal views on the ability of the mining industry to participate in the wider mineral resources of the African continent.

Jan 1, 1989

By P. J. D. Lloyd

This fascinating paper deserves study by all who are interested in the economics of gold production. The argument in the paper that price is determined by the balance between supply and demand may be thought to be obvious. However, correlation analysis presumes causality, and there is some evidence in the paper to suggest that causality is absent in this market.

Jan 1, 1984

By A. A. Oakes, P. M. C. Wilson

This paper describes some aspects of the planning of a new colliery which commenced production in the Middleburg district in 1966. An account is given of some of the problems encountered in the early years of operation and of what was done to solve them. The conclusion is reached that design of plant and machinery should be flexible to permit multiplication of units.

By B. Moritz, W. Schubert, E. A. Button

ABSTRACT: Geological conditions associated with alpine environments in combination with high overburden in many tunnelling projects lead to squeezing behaviour. The main problems associated with such conditions include large deformations, overstressing of supports, and lack of face stability. In the past during Alpine tunnelling the problem of large displacements incompatible with rockbolt – shotcrete support systems have been solved by leaving gaps in the lining to accommodate excessive deformations. In the late nineties, yielding elements have been developed, which are integrated into the lining. The paper deals with the basic concept, the design and the application of that system, which has been successfully used in several Alpine tunnels. ZUSAMMENFASSUNG: Die geologischen Verhältnisse in den Alpen führen bei großer Überlagerung häufig zu starken Deformationen während des Baues von Tunneln. Die großen Verformungen führen in vielen Fällen zu einer Überbeanspruchung des Ausbaues und Problemen mit der Ortsbruststabilität. Früher ist man dem Problem der Unverträglichkeit des Ausbaues mit den hohen Dehnungen durch Freilassen von Deformationschlitzen im Spritzbeton begegnet. Vor etwa 10 Jahren wurden duktile Stahlelemente entwickelt, welche in die Spritzbetonschale integriert werden. Der Beitrag beschäftigt sich mit dem Konzept, der Planung und der Ausführung. RÉSUMÉ: Les conditions géologiques dans les Alpes conduisent fréquemment lors d'un grand recouvrement à des déformations fortes pendant la construction des tunnels. Les grandes déformations conduisent dans beaucoup de cas à une surtension du revêtement et à des problèmes avec la stabilité de front de taille. On a fait face plus tôt au problème de l'incompatibilité du revêtement avec les extensions élevées par libérer des rainures dans le béton projeté. Il y a environ 10 ans, des éléments sidérurgiques ductiles qui sont intégrés dans le béton projeté ont été développés. La contribution s'occupe de concept, de planification et de mise en oeuvre.

Jan 1, 2003

By K. Barlow, J. M. W. Mackenzie

Trochem (pty) Limited, which is jointly owned by Chemical Holdings Limited and Henkel Corporation of America, recently commissioned the first fatty amine plant to be built in Africa. The plant is capable of producing primary, secondary, and tertiary fatty amines with varying hydrocarbon-chain lengths. Process control Sponsored by the South African Institute of Measurement and Control, the Instrument Society of America is bringing a short course in process control to South Africa. This will be the first in a series of courses in instrumentation and process control.

Jan 1, 1982

By C. S. Oteo, H. Suárez, P. de la Fuente

ABSTRACT: In the south of the Island of Gran Canaria (Spain) there appear layers of swelling clays inside volcanic formations of a fonolitic type, down to depths as low as 500 m, with thicknesses of 1 to 3 m. Two tunnels (each of length 1,500 m) have been built in these zones (ignimbrites and swelling clays), work on which started in the ‘70s. The construction has been influenced by phenomena of expansivity and decompression. Presented below are the problems that arose, the field and indoor studies conducted and the numerical optimisation of the lining. ZUSAMMENFASSUNG: Im Süden der Insel Gran Canaria (Spanien) kommen im Inneren vulkanischer Formationen phonolithischen Typs in Tiefen von bis zu 500 Metern 1 bis 3 Meter dicke Blähtonschichten vor. In diesem Gelände aus Schmelztuff und Blähton begann man zu Beginn der siebziger Jahre, zwei Tunnel von jeweils 1.500 Metern Länge anzulegen. Die Bauarbeiten standen unter dem Einfluss von Dehnungs- und Dekompressionserscheinungen. Der folgende Text enthält eine Darstellung der aufgetretenen Probleme, der durchgeführten Feld- und Laborstudien und der numerischen Optimierung der Tunnelauskleidung. RESUME: Dans le sud de l’Ille du Gran Canaria (Espagne) on a détecté des couches d’argile gonflante dans l’intérieur des formations de roches volcaniques fonolitiques, à la profondeur autom des 500 m, avec épaisseur de 1 à 3 m. On a perforé deux tunnels (de longueur 1.500 m chaque un) dans cettes zones (igniumbrités et argiles gonflantes), chantier qui comenza pendant les 70’. La construction on a influencé pour des phénomènes d’expansivité et de décompression. Dans cette communication on présente les problèmes presentes, les études de chantier et théoriques realicés et l’optimisation numérique développé pour dimensionner le revêtement.

Jan 1, 2003

By H. W. Read, L. G. D. Napier

Change is endemic in our society. Future change will be accelerated by an explosion in technology, communication, and political thought. To meet these challenges, rapid structural changes have been taking place in mining organizations both here and abroad. The management of shaft-sinking projects is a case in point. Shaft sinking is a seminal element in the sustained well-being of a deep level mining venture. Its accomplishment is fraught with risk, involves a high level of capital expenditure, and is a precursor to profitable mining investment. The purpose of this paper is to present a concise and practical picture of the concepts, methods, and techniques of professional project management as applied to shaft-sinking projects.

Jan 1, 1994

By Mike Stanley

This is a case study of an opencast coal mining operation where the physical and financial performance was improved via applying a process of transformational leadership development. [ ]

Jan 1, 2008

By E. R. Davis, R. J. Knott

The paper discusses some of the tools of management in the field of project control, especially in engineering. Project control includes planning and cost engineering, and involves various phases: the conceptual Design and Planning Phase, the Definitive Design and Capital Budgeting Phase, and the Implementation Phase. Each of these phases is discussed in in, together with the use that can be made of data banks, progress reports, and computer systems.

Jan 1, 1982

By A Weber, L MacNamara, H Schreiber

Design and development of the world?s largest flotation cell was completed in 2002. This was the first 257 m3 flotation cell installed in the mineral industry and represents a major development in the design of larger flotation cells. This cell has a 50% increase in volume over the widely installed 160 m3 WEMCO® Smartcell? flotation machine. In the next few years it is anticipated that 257 m3 flotation cells will be incorporated into rougher-scavenger flotation circuits in many more world class copper sulphide concentrators. The prototype 257 m3 cell, No.250 Smartcell? flotation machine was installed at Minera Los Pelambres in the front of Row 1 in the existing rougher flotation circuit. This cell is followed by nine No. 130 Smartcell? flotation cells. After the successful development phase, this unit has been incorporated as part of a row of No. 250 Smartcell? flotation machines at Minera Los Pelambres. A key to the successful development of the equipment has been the emphasis placed on fundamental hydrodynamic scale-up criteria. Hydrodynamic factors include superficial gas velocity, water (pulp) circulation through the draft tube, and pulp mixing (distribution) characteristics. This paper will review the scale-up criteria of the No. 250 flotation cell, and present a case study of the in-plant equipment testing. The case study will document the metallurgical and hydrodynamic performance of the machine. It will also illustrate the economic benefits derived by incorporating larger flotation cells in a modern copper sulphide concentrator.

Jan 1, 2007