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By S. Bellec

A leaching model for gold ore that takes into account the impact of cyanide and oxygen concentrations as well as gold surface exposure on leaching performance is developed. Cyanide consumption is estimated by an empirical model that is a function of ore particles size distribution as well as cyanide, copper and sulphur concentrations. The proposed model has been validated by data from laboratory leaching tests on the Sleeping Giant gold mine ore. Keywords: gold leaching, modelling, exposure surface.

Jan 1, 2009

By F. T. Cawood

Inauguration of the new political dispensation in South Africa in 1994 initiated a dynamic shift in the ownership, management and development of the country’s affluent mineral heritage. The process of substituting the old South African regime with a new equitable system, started soon after the 1994 election of the African National Congress (ANC) to parliament. The Congress’ Freedom Charter revealed the intent of the new dispensation when it called for radical transformation of mineral development. However, since 1955 there have been important changes affecting the rules of mineral development. These are: •Firstly, a drastic change in politics ushered in by negotiation, a spirit of reconciliation and a desire to settle disputes peacefully •Secondly, the globalization of the South African mining industry in tandem with the opening of domestic mineral resources to foreign capitalists; and •Thirdly, the introduction of sustainable development as a holistic approach to mineral development in order to replace traditional narrow-minded environmental management. Each of these significantly shaped the new mineral investment environment of South Africa. This paper represents a summary of the historical developments leading to the current Mineral and Petroleum Resources Development Act No. 28 of 2002, its Regulations, the much-publicised Broad-Based Socio-Economic Empowerment Charter and its associated Scorecard.

Jan 1, 2003

By H. A. Bilgin, A. Özgenog?lu, G. Kaçar

In this study, the influences of rock mass properties on the blasting performance in open cast mines are investigated. To this end, discontinuity spacings and discontinuity orientations are measured and full scale blasts with various designs are observed in open cast mines of Aegean Lignite (ELI) and Bursa Lignite (BLI) Establishments belonging to Turkish Coal Enterprises (TKI). For each blast, blasting cost is calculated, and particle size distribution representing the fragmentation of muckpile is determined by means of Split-Desktop software using image processing. 50%(K50), 80%(K80) passing sizes and topsize values are used in the determination of blasting performance according to rock mass properties. The relationships between orientation angle, which is the acute angle between the strikes of slope face and major discontinuity, and 50%(K50) and 80%(K80) passing sizes and topsize values and also blasting cost are investigated in order to analyse the influences of major discontinuity orientation on fragmentation and blasting cost. Furthermore, the relationships between discontinuity modal spacing (or block size index) and 50%(K50) and 80%(K80) passing sizes and topsize values and also blasting cost are investigated in order to analyse the influences of discontinuity spacing on fragmentation and blasting cost. In this paper, the trends observed in these relationships are discussed and the importance of it in mining is commented. Dans ce travail, Il a été traite les influences des qualites des rocheux massif sur les performances des abattages de l’excavation a ciel ouvert. Dans ce cas, les excavations a ciel ouvert dans les Entreprises Lignite d’Aegean et de Bursa qui appartient a La Societe Charbon de la Turquie; Il a été mesuré le trou du discontinuite et l’orientation du discontinuite et aussi, Il a été observé les abattages qui sont pareilles aux critaires exactes. Pour chaque abattages, Il a été fait le control des expences et la distribution du particle au dimension du pile qui a été deja abatté, a été trouve en utilisant le Software du Split-Desktop. Pour determiner les influences des qualites des rocheux massif sur les performances des abattages, Il a été utilisé K50, K80, et le plus grand valeurs des dimensions. Aussi pour determiner l’influence sur l’orientation du discontinuite majeur de la fragmentation et les expences de l’abattage, Il a été observé les relations entre l’angle de l’orientation ( C’est l’acutage entre la direction du banquette front et la direction du discontinuite majeur ) et les plus grand valeurs des dimensions et les expences de l’abattage. Plus, pour determiner des influences du trou du discontinuite sur l’abattage et la fragmentation; Il a été observé la relation entre l’index de la dimension du block et K50, K80 et les plus grand valeurs des dimensions et aussi les expences de l’abattage. Pour conclure; on peut dire que dans cette presentation, apres la discusssion des sujets consideres ces relations, Il a été souligné l’importances de ces relations dans la domain de la Minéralogie. In dieser Studie wurden die Einflüsse von Gesteinsmasse Eigenschaften auf die Sprengleistung in Tagebau Bergwerken untersucht. Zu diesem Zweck wurden Diskontinuität Abstände und Diskontinuität Orientierungen gemessen und Sprengungen im Originalmaßstab mit verschiedenen Anordnungen in Tagebau Bergwerken der Ägäischen Braunkohle (ELI) und Bursa Braunkohle (BLI) Betrieben, die zu der Türkischen Kohlegesellschaft (TKI) zugehörig sind, beobachtet. Für jede Sprengung wurden die Sprengkosten berechnet und die Teilchengrößenverteilung zur Darstellung der Aufteilung von Haufwerk ist durch Mittel von Teilbelegungssoftware, das Bildverarbeitung verwendet, bestimmt worden. 50% (K50), 80% (K80) durchlaufende Größen und Spitzengröße Werte wurden zur Bestimmung von Sprengleistung geordnet nach Gesteinsmasse Eigenschaften benutzt. Die Beziehungen zwischen Orientierungswinkel, welches der scharfe Winkel zwischen den Streichen der Hangfläche und Hauptdiskontinuität ist, und 50% (K50) und 80% (K80) durchlaufende Größen und Spitzengröße Werte sowie Sprengkosten wurden untersucht, um die Einflüsse von Hauptdiskontinuität Orientierung auf Aufteilung und Sprengkosten zu analysieren. Außerdem, wurden die Beziehungen zwischen Diskontinuität modal

Jan 1, 2003

By E. Dervaric

The main purpose of this paper is to introduce the main strategic restructuring aspects of companies that are directly (coalmines) or indirectly (companies that depend on coalmines) linked to coalmining. An attempt is also made to determine the principal factors required for the successful execution of a restructuring process in companies focused on the basic activities of coalmining, such as companies that provide supporting activities. The restructuring process exerts an influence on the whole area that relies on coalmining. So coordination of activities among the government, the local community, and the coalmine is very important. This is the major premise of this paper. The first section of the paper focuses on identifying and analysing the key factors in restructuring and a selection of key methods, drawing on past and present practice. The key factors to be considered in a model of enterprise restructuring in the coalmining sector are considered. The second section is dedicated to the actual design of the model of enterprise restructuring in the coal industry. The proposed model is based on positive experiences in the restructuring of coalmining companies in Europe, with an emphasis on Slovenia, successful approaches to crisis management in corporations, and identifying key areas in bringing about a strategic turnarounds in company operation. To support the argument for the key business areas, a brief summary of empiric findings has been included to demonstrate the applicability of the proposed model and the restructuring process. The summary is based on the survey done in both Slovenian coalmining companies (especially in Velenje Coal Mine) and their subsidiaries. The conclusion integrates key findings and outlines issues for further consideration and discussion. Keywords: restructuring, coalmining, Velenje Coal Mine, strategic factors, restructuring model.

Jan 1, 2008

By M. K. Elmouttie, G. V. Poropat

The analysis of structure using joint set statistics is well known. Other data such as the position of discontinuities and the contacts between rock mass units cannot be easily incorporated in simple statistical analysis based on orientation alone. Algorithms to model the structure of rock slopes using measurements of the orientation and position of discontinuities are being developed by CSIRO Exploration and Mining. These algorithms provide a capability to model the structure of a rock slope and estimate the likelihood of the formation of hazardous blocks in existing or proposed rock slopes and identification of the location and size of these blocks. The algorithms provide the basis of structural modelling to identify potential failure mechanisms in rock slopes.

Jan 1, 2006

By R. Dippenaar

Traditionally, iron ore has been reduced with coke in a blast furnace and the hot-metal product of the blast furnace containing carbon, manganese, silicon, sulphur and phosphorous, was subsequently refined in a steelmaking furnace. During iron making as well as during steelmaking, significant amounts of slag are produced. Two decades ago, more than 13 m tonne of blast furnace slag and 4 m tonne of steelmaking slag per annum were produced in the USA alone. It is, therefore, not surprising that many attempts have been made to re-use iron and steelmaking slags. However, these slags are not merely metallurgical waste products but, on the contrary, their compositions and physical properties are judiciously designed to optimize the operations in the respective metallurgical reactors. The variation in composition and properties of blast furnaces lags are largely determined by the gangue in the ore and ash in the coke and much progress has been made in the re-use of such slag. With respect to steelmaking slag, emphasis has in recent years been placed on hot-metal treatment before refining and ladle treatment after decarburization. The bulk removal of silicon, phosphorous and sulphur from the hot-metal product of the blast furnace by specially designed slags prior to refining in a basic oxygen furnace, has reduced tap-to-tap time, lowered cost and produced steel of much higher quality. The use of synthetic slags in ladle refining techniques subsequent to decarburization in the basic oxygen furnace has resulted in reduced hydrogen and nitrogen contents and reduced solute impurities. Moreover, inclusion shape and composition control, again by the use of specially designed slags has led to the achievement of much improved mechanical properties of the steel. In these revised process routes, slag of different compositions are produced in the variety of unit processes and hence the re-use of steelmaking slags has become much more complex. Clearly, a thorough understanding of the design and use of these different slags is a pre-requisite to the development of re-use strategies. Japanese steelmakers have spearheaded attempts to reduce slag volumes in the individual unit processes and to strive towards ‘slagless steelmaking’ by recycling slags internally. Steelmaking slag volumes have been reduced on commercial scale from about 140 kg/tonne steel to 60kg/tonne steel. Moreover, model predictions have shown that, in principle, all slag can be recycled and the phosphorous extracted to produce fertilizer. This development is of particular significance since the supply of low-phosphorous iron ores is diminishing at an ever increasing rate. Keywords: slag, environment, iron, steel,

Jan 1, 2004

By B. G. Meyburgh

E. H. D. Carman: The results achieved at Buffelsfontein Gold Mining Company Limited are very encouraging and it seems certain that as far as the conventional uranium recovery process is concerned solvent extraction must entirely supplant the old resin ion exchange process. The operational costs given by Mr Meyburgh indicate that the chief cost items in solvent extraction are reagents. In other words 38.4 per cent of the operational cost at Buffelsfontein is due to the replacement of the organics lost from the plant. It is reported from a wide field of experience that loss, particularly of amine, is a direct function both of the quantity and nature of finely divided suspended solids in the pregnant solution and the extent to which the design of the mixers causes the formation of secondary dispersions which do not easily separate in the settler. There is in addition the unavoidable loss of amine due to its solubility in the aqueous solution which is thought to be about 4 p.p.m. In order to minimise solvent losses therefore, efficient clarification at the head of the solvent extraction plant would appear to be a most important requirement. For this reason the newly erected plant at West Driefontein Gold Mining Company Limited has two Funda Pressure Filters each with a filtering area of 540 sq. ft. which are together designed to handle up to 440 g.p.m. of filtrate. This plant has not yet been commissioned but preliminary testing indicates that suspended solids in the sub micron size range which do not settle even on protracted standing of the solution, will rapidly blind the clarifiers. This should not affect solution clarity but frequent backwashing adds to the cost of precoating. The difficulty was countered in the laboratory with continuous additions of filter aid in addition to the precoat but, as Table 11shows, cost of filter aid is high and its use will have to be optimized against organic losses due to less efficient clarification. This will need much careful observation over a relatively long period of time. Costs shown in Table 11 are based on Mr Meyburgh's figures adjusted to probable conditions at West Driefontein Gold Mining Company Limited. The assumption based on small scale testing is that it will cost 5.2c/ton in filter aid to clarify filtrate to a level of about 5 p.p.m. of suspended solids, in order to restrict the amine loss to 10 p.p.m. which is likely to be equivalent to an entrained organic loss worth approximately only 2.6 cents per ton. Of course poor clarification as mentioned earlier is only one of two or even more causes of organic losses and it seems obvious on the above basis that the operation and economics of pressure clarification will need close investigation. A second important consideration at West Driefontein has been the design of the pump-mixers which must perform the dual function of phase mixing and providing the necessary hydraulic gradient for counter current flow of the two phases. The arrangement is shown in Fig. 1.

Jan 10, 1970

By H. A. Uys

The metallurgy of tin smelting In a submerged arc furnace By H. A. UYS, Ing. Metallurgy (Pretoria) (Visitor) The control of tin smelting demands a knowledge of slag characteristics and of the equilibrium reaction that governs the process. These factors are explained by reference to the tin-smelting operation at Iscor, Vanderbijlpark. In the primary cycle, it is important to obtain the highest possible FeO content in the slag. In the secondary cycle, a primary slag high in FeO gives a hardhead (iron-tin alloy) high in iron, which is essential if a high ratio of FeO to SnO is to be obtained in the secondary slag. This determines the economy of the smelting operation: the iron that is introduced into the system from the ore concentrate must go out in the secondary slag. Additions of lime are necessary in the secondary cycle but must be limited if the volume of slag is to be kept Iow.

Jan 1, 1977

By D. J. Bosman

The impoved densification of sludge from neutralized acid mine drainage. by D. J. BOSMAN, B.Sc., (Member) The paper describes an investigation aimed at finding a solution to the accumulation of acid mine drainage in the old workings at Coronation Collieries, Kromdraai. The problem involved the neutralization of the acid in the water, without the large volumes of sludge and the large amounts of dissolved solids that usually result from neutralization. Pilot-plant work on the site using a limeneutralization process developed at Bethlehem Steel Corporation (U.S.A.) showed this to be a feasible method. A sludge of 22 per cent density was obtained under optimum operating parameters. The amount of suspended solids in the overflow water was very high, but this does not give rise to concern because the full-scale plant at Kromdraai will practise secondary sedimentation by running the thickener overflow through large dams with a theoretical retention time of 25 days. An analysis of the theory underlying the process is also made.

Jan 4, 1974

By P. N. Harris

The Colloquium on 'Recent Mining and Metallurgical Developments in the Orange Free State' was held at the Civic Centre in Welkom on the 4th and 5th May, 1983. The Chairman of the Orange Free StatejKlerksdorp Branch of the Institute and Acting General Manager of Unisel Gold Mining Company, Mr D. A. Parfitt, opened the proceedings, and Professor A. N. Brown gave the welcoming address. Mechanization of mining The South African Institute of Mining and Metallurgy is to hold a one-day colloquium on 'Developments in the Mechanization of Mining Operations' during September 1984. Surfac,e mining and quarrying The Second International Surface Mining and Quarrying Symposium is being organized by The Institution of Mining and Metallurgy in association with the Institute of Quarrying.

Jan 1, 1983

By H. M. Friede, R. H. Steel

Notes on Iron Age copper-smelting technology in the Transvaal by H. M. FRIEDE, Ph.D. and R. H. STEEL (Visitors) Earlier reports on Iron Age copper metallurgy and copper-smelting techniques in the Transvaal are surveyed, and a description and tentative classification of the copper furnaces are given. The analyses of furnace slags and sherds of glazed crucibles from archaeological sites of the Transvaal and the neighbouring Orange Free State pro. vide evidence of copper smelting there in Iron Age times. . An investigation conducted by the Department of Archaeology of the University ofthe Witwatersrand provided information on the details of furnace construction and smelting processes, on the composition of the materials used and produced, and on the making and handling of tools and accessories, such as bellows and tongs, needed by Iron Age smelters. Three models (the KaondejVenda furnace, the Rooiberg crucible furnace, and the Uitkomst furnace) were constructed and operated as a demonstration of Iron Age copper smelting as it was practised in the Transvaal.

Jan 11, 1975

By R. J. Davidson, N. Schoeman

SYNOPSIS The paper describes each of the stages in a carbon-in-pulp (CIP) or carbon-in-leach (CIL) plant, and details the steps that can be taken to achieve effective carbon management by referring to practices at the Daggafontein CIP plant. This approach was adopted because of the difficulty in summarizing current carbon management in the many varying operations in South Africa, Daggafontein being chosen as a high-tonnage dedicated well-run plant of recent design. Because of the major role played by the consumption of carbon in the operating costs of CIP and CIL plants, an attempt is made to develop a series of indexes based on quality parameters and price that can be used as a guide In the selection of carbon.

Jan 1, 1991

By A. Whillier

Recovery of energy from the water going down mine shafts by A. WHILLIER, Pr. Eng., Se. D. (M.I.T.) (Fellow) The influence of energy-recovery systems on the rise in temperature of water going down mines is examined. It is concluded that the, cost benefit of such systems, deriving partially from the reduced temperature rise in situations where cold water IS sent underground from surface, would more than justify the installation cost.

Jan 4, 1977

By J. H. Venter

This paper contributes towards the solution of the problem of characterizing the accuracy of estimation of ore quality based on a random sample from the ore bulk.

By H. P. Coetzee, V. J. Solomon

As the price of gold increased, so did the viability of mining previously abandoned unpay areas of Stilfontein Mine. After an assessment to confirm the profitability of mining these areas, it was necessary to re-establish access-ways such as haulages, cross-cuts, and travelling ways. Openingup is a labour-intensive, relatively slow operation, and attempts were made to mechanizeand speed it up. Some of the techniques applied and the results achieved, whether successful or not, are discussed.

Jan 1, 1982

By P. G. Mason, H. T. Brown

Electrowinning of nickel at the Bindura Smelting and Refining Company by H. T. BROWN, B.Sc. (Member) and P. G. MASON, B.Sc. (Member) After a brief discussion of theoretical considerations in the electrowinning of nickel, an account is given of the electrowinning process and plant used at the Bindura Smelting and Refining Company.

Jan 2, 1977

By S. Neilson, M. G. Demmer, K. McCarogher

The Phoenix Programme takes the Mining and Mineral Processing Industry into the Science Classroom In the early years of mining, methods were crude, simple, labour-intensive, and very slow. Human resourcefulness, however, created innovations (mechanization, and computerization), that resulted in faster development, greater tonnages of ore, more efficient separation, and a superior final product. This expansion occured an ever-increasing rate, and resulted in a booming mining industry and a growing economy.

Jan 1, 1989

By R. T. Muller

Contribution to the above paper by R. T. Muller (Visitor) Demands are being made and pressure is being brought to bear on employers in South Africa to narrow or eliminate the wage gap between their White and Black employees. Few thinking people will dispute the fact that a constant improvement in the wages of Black personnel is essential, but this cannot be done merely by a redistribution of income in South Africa.

Jan 7, 1974

By C. F. Hews

Trackless mining at the International Nickel Company of Canada, Limited by C. F. HEWS* (Visitor) An account is given of the evolution and advantages of trackless equipment in the underground operations of International Nickel's Ontario Division, with special reference to fill-method mining, development practice, sublevel caving, and induced block caving. Details of maintenance, environmental control, and operator training are also given.

By N. A. Chapman

The effect of using conventional crushing and HPGR in combination with dry or wet milling was investigated using a base metal sulphide (sphalerite), and a PGM (platinum group minerals) ore in order to determine how these different processes affect the flotation performance. In the case of sphalerite, irrespective of the crushing procedure (HPGR or conventional), dry milling resulted in the highest grades and recoveries of zinc. Conversely, in the case of PGMs, a similar treatment produced the poorest results. The results were investigated further by comparing the relative effects of factors such as percentage liberation, particle size, and surface properties of the samples produced by the different milling procedures as well as the concentrates and tailings obtained from the flotation tests.

Jan 1, 2013