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By David J. Kruse

Although it may be perfectly acceptable to neglect the belt's elastic behavior for many conveyor designs, this can lead to disastrous consequences for others. So how can a designer know in advance if a dynamic analysis is required? Unfortunately, in many cases it is impossible to foresee or predict dynamic problems prior to performing the actual analysis. However, a basic understanding of the principles of conveyor dynamics, as well as knowledge regarding common problem areas, can significantly help the designer make more educated decisions during the initial design stage. This paper will demonstrate how static calculations alone can incorrectly represent the true behavior of the conveyor system. It will also discuss the importance of correctly sizing and locating the take-up system to provide the most economical conveyor design. The use of capstans will also be discussed followed by two examples demonstrating their proper operation.

Jan 1, 2002

By Edward R. Torak

The Ohio Coal Testing and Development Research Facility (OCTAD) was commissioned in 1992 by the Ohio Coal Development Office and the Ohio Power Company to support evolving process technologies that will lead to increased environ- mentally sound use of coal. OCTAD is equipped with advanced physical concentration devices and processes capable of beneficiating coal to levels beyond conventional practice. The first task of OCTAD operators was to test the cleanability of the Meigs Creek Seam Coal in advanced circuitry and compare the results to conventional cleaning levels. In testing the seams, OCTAD circuitry was configured to produce middlings on the coarse and intermediate size fractions. These middlings were subsequently crushed to a finer size (28M x 0) and subjected to cleaning in fine heavy-media cyclones and advanced froth flotation circuitry. Nearly thirty-six full-scale production runs at various operating conditions were completed during the campaign. The results of the test program are examined in this paper.

Jan 1, 1995

By Robert Underwood, Boleslaw Tolwinski

In 1965 Helmut Lerchs and lngo Grossmann presented to the mining community an algorithm to find the optimum design for an open pit mine. In their words, "the objective is to design the contour of a pit so as to maximize the difference between total mine value of the ore extracted and the total extraction cost of of ore and waste." They modeled the problem in graph theoretic terms and showed that an optimal solution of the ultimate pit problem is equivalent to finding the maximum closure of their graph based model. In this paper. we explain how a dual simplex algorithm can be used to solve the same problem. We show how this algorithm is closely related to Lerchs and Grossmann's and how the steps in their algorithm can be viewed in mathematical programming terms. This analysis adds insight to the algorithm of Lerchs and Grossmann and shows how it can be simplified.

Jan 1, 1996

By S. K. Kawatra, S. T. Bagley, T. C. Eisele

The use of the bacteria Thiobacillus ferroxidans to catalyze pyrite dissolution in coal is well known, and recent investigations have shown that T. ferrooxidans are also capable of rapidly altering the pyrite surface to facilitate its removal from coal by froth flotation and oil agglomeration. However, the effect of reactor design on the bacterial leaching rate is poorly documented, and the ability of bacteria other than T. ferrooxidans to affect pyrite flotation has been unknown. In this study, the effect of a number of different microorganisms on the flotation of unoxidized pure mineral pyrite has been investigated, and it was shown that organisms other than T. ferrooxidans are also capable of depressing pyrite flotation. In addition, comparative studies of leaching in shake-flasks and pachuca tanks have shown that the pachuca tanks allow leaching to proceed to a greater degree and at a significantly accelerated rate.

Jan 1, 1989

By P. L. Webster, S. D. Thompson

Sevim and Wang (1988a) have presented a model for designing haulage systems in underground coal mines. The authors contend that their model uses a heuristic algorithm to optimize various haulage system parameters. In reality, it would be nearly impossible to optimize a haulage system, because mining plans are uncertain and often change with respect to time. Therefore, haulage system design poses both a stochastic and a dynamic design problem, and its optimization appears to be well beyond the scope of heuristic algorithms. In regard to the authors' design model and its practical significance, a number of additional issues warrant further discussion and clarification. These issues include: l) their model's alleged advantage over simulation models, 2) the correctness of their belt network design, 3) the correctness of their bunker design, 4) the necessity of their proposed bunker clearance policies, 5) the correctness of their shaft-bottom bin design, and 6) the

Jan 1, 1991

By Randal J. Barnes

Computer based techniques for solving the Ultimate Pit Limit Problem have appeared in mining literature since the early 1960's. The majority of papers pertaining to this subject can be partitioned into one of two categories: discussion of the pros and cons of a particular algorithm, or a case study presenting specific applications of an algorithm. Subsequently, there has a1 so been considerable debate concerning the best techniques between, essentially, two camps: those favoring the moving cones techniques, and those favoring the techniques which yield true optimal pit designs. The purpose of this paper is not to add to this debate, but rather to present a few new ideas (partially a new look at an old idea), which can be easily implemented to noticeably improve any ultimate pit limit approach independent of the particular algorithm used. These ideas fall under the heading of "bounding the optimum" (Barnes and Johnson, 1980).

Jan 1, 1982

By Thomas V. Durkin

About 1.41 kt (45.2 million oz) of gold have been ! produced in South Dakota since 1875. South Dakota's mining laws attempt to strike a balance between economic development and environmental protection. Mining is promoted as an industry while prevention of pollution is required along with reclamation of affected lands to a beneficial use. The South Dakota Department of Environment and Natural Resources' (DENR) system of "one-stop shop- ping" for environmental permits streamlines the permit process. It fosters quick resolutions to compliance problems and helps keep enforcement actions out of the courts. Paha Sapa means "Hills that are Black" in Dakota Sioux. Appearing dark from a distance due to a thick forest of Ponderosa pine, the Black Hills were gold to many people. The exact date that gold was discovered in the Black Hills remains debatable. An inscribed stone tablet found in 1887 near Spearfish recorded these words:

Jan 1, 1998

By Jean-Michel Rendu

In most mining operations, some degree of selectivity is applied. Whether one deals with surface or underground operation, ore zones, and waste zones are defined not only on the basis of the value of the ore contained, but also taking mining constraints into account. A number of computer techniques are presented which can be used to determine the optimum location of the footwall and hanging wall of ore zones intersected by drill holes. Minimum mining width and minimum internal waste width constraints are taken into account, as well as other economic constraints. The system is presented as an integral part of a larger manumatic ore reserve and mine planning system.

Jan 1, 1982

By M. G. Ayat

In the previous work (1,2), initial developments in a novel tracing technique employing specifically prepared trace particiles were fully described. The synthetic tracers produced proved to represent coal particles in specific gravity based coal washing equipment in this work, a detection system has been developed that can detect the artificial tracers in the product or refuse part of the density-separating coal cleaning units and thus indicate the performance characteristics of the circuit. This system could not only be a simple, accurate, and inexpensive replacement for the usual time-consuming washability analysis, but it could also be used for diagnostic purposes in coal separatory devices.

Jan 1, 1987

By S. K. Kawatra, T. C. Eisle

In froth flotation of phosphate, it is important that the flotation be as selective as possible in order to maximize grade and recovery without adding additional stages of flotation. Flotation columns provide a means for improving the selectivity compared to conventional flotation machines and are of considerable interest for phosphate processing. The selectivity of a flotation column is largely limited by the degree of back mixing of tailings into the froth zone, and its recovery is limited by the degree of short-circuiting of feed to the tailings. The horizontally baffled flotation column was therefore developed to minimize back mixing and short-circuiting without introducing problems with plugging or reduced capacity. The introduction of horizontal baffles to a column reduces both entrainment of feed water into the froth and short-circuiting of feed to the tailings, which improves the column selectivity. The results of horizontally baffled column flotation of phosphate are presented for fatty acid flotation of phosphate, with comparison to conventional flotation using the same reagents.

Jan 1, 1999

A Mark IV surface force apparatus (SFA) was used to conduct direct force measurements between mica surfaces in dodecylamine hydrogen chloride collector solutions at varying pH levels. It was found that long-range hydrophobic forces reach a maximum at pH 9.5, which also corresponds to the maxima attained by the contact angle and flotation recovery of quartz. The charge densities are comparable on both mica and quartz surfaces (0.40 to 0.48 nm2), making it possible to draw conclusions on the flotation of quartz from the direct force measurements conducted on mica. Therefore, it may be suggested that, in the pH range of 8.0 to 10.3, the maximum flotation recovery of quartz may be attributed to the appearance of a long-range hydrophobic force, which, in turn, can be related to the formation of a close-packed monolayer (or hemimicelle) in the presence of neutral amines formed as a result of hydrolysis.

Jan 1, 1998

By S. Crewdson

Vertical hoisting of materials using hoists and skips is common in the Mining Industry. These systems have a number of drawbacks, one being limited hoisting capacity at medium depths. FKC-Lake Shore and Metso Flexowell have been developing and installing vertical belts for medium depth shaft applications for many years, progressively going deeper whilst increasing belt capacity. The latest development from Metso the Pocketlift® belt advances this technology allowing higher tonnages to be lifted from greater depths. The design, manufacture, installation and operational experience of a 1818 tonnes capacity, 273 meters vertical lift Pocketlift® system at the White County Coal Pattiki 2 mine is the subject of this work.

Jan 1, 2003

By Wang Yingmin, Xu Zhuyun

The optimum of general mine ventilation networks is very difficult and has a considerable significance. Based on the content model, this paper presents a more general nonlinear programming model whose number of variables equals that of independent meshes. The constrained conditions are linear inequalities only. The model is changed into an unconstrained problem with multiper method. The optimum results are computed with DFP algorithm and the Improved Golden section method is used in its linear searching. The computer program written in Quick BASIC is suitable to the optimum of any type of large mine ventilation networks with different regulating devices. The paper presents two examples for optimum of ventilation networks.

Jan 1, 1991

By J. B. Nanor, J. Lorengo, M. Misra, C. B. Bucknam

The dissolution of mercury during the gold cyanidation process is the cause of many environmental, health and processing problems. The removal of mercury-cyanide complexes from synthetic solutions and process water were investigated using sodium and potassium dimethyl dithiocarhamates and sodium sulfide as precipitating reagents. The results have shown that efficient mercury removal can he achieved by the formation of stable mercury compounds with the addition of potassium dimethyl dithioearhamate. The mercury dimethyl dithioearhamate precipitates are stable under plant operating conditions, and they do not have any deleterious effect on gold adsorption by activated carbon. Furthermore, it is possible to stabilize mercury in the heap during cyanidation by adding dimethyl dithioearhomate.

Jan 1, 1999

By J. Searls

The potash review arrived too late to appear in the June issue. Potash is a general term that includes several water soluble potassium salts: potassium chloride (muriate of potash), potassium sulfate (sulfate of potash), potassium magnesium sulfate (sulfate of potash-magnesia), potassium nitrate (niter) and sometimes potassium carbonate. Potassium carbonate was the original potash when it was leached from wood ashes and dried in large, cast iron pots to black-to-gray crystals (ash) to form "pot ash." "Pearlash" was potash roasted to white crystals. In modern terminology, the great preponderance of "potash" is the mined forms. It is estimated that 95% of the potash mined around the world is used as fertilizer. In 1840, Justus von Liebig demonstrated to the scientific community the importance of potassium to the growth of plants. But there was no low-priced source of potash available at that time. In the winter of 1851-1852, minable potash was discovered near Stassfurt,

Jan 1, 1991

By R. D. Miller, L. Schulte, J. Davenport, D. W. Steeples

Shallow seismic reflection methods were successfully used to delineate the subsurface extent of roof failure associated with the dissolution mining of a 120-m (400 ft) deep and 60-m (200ft) thick salt bed in central Kansas. Surface subsidence at North American Salt's Hutchinson, KS, salt-dissolution well field represents a potential risk to surface structures and transportation facilities. Three intersecting common depth point (CDP) seismic reflection profiles, targeting the subsurface around an actively subsiding sinkhole, possess sufficient resolution to delineate the horizontal and vertical extent of subsurface rock failure associated with the subsidence. The three seismic profiles showed a disturbed subsurface area 90 to 105 m-diam (300 to 350 ft-diam) at a depth of between 60 to 75 m (200 ft and 250 ft). Confirmation drilling verified the interpretation of the seismic data. The seismic reflection method has the potential to resolve disturbed subsurface areas greater than 23 m-diam (75 ft-diam) at this site.

Jan 1, 1994

By Danqing Xu, A. W. Khair

This paper presents an analysis of mechanism of secondary fragmentation and respirable dust generation due to regrinding. In continuous miners, the recovered coal and uncleaned coal from the previous cutting cycle have to be transported through the circumference of the cutting drum, subjecting the coal to regrinding. Such regrinding comminutes the coal material utilizing kinetic energy, thus creating a great amount of respirable dust. The mechanism of a single particle subjected to regrinding is analyzed. A mathematical model is developed to describe regrinding in field conditions. The important factors influencing the comminution process are discussed in detail. Utilizing three types of coal seams, laboratory experiments are being carried out with an Automated Rotary Coal Cutting Simulator (ARCCS) to quantitatively evaluate the effects of some particular parameters, such as cutting velocity, depth of sump and properties of coal material, on breakage and on the amount of respirable dust generated. An orthogonal fractional factorial experimental arrangement is used to optimize experimental design. Preliminary experimental results are presented.

Jan 1, 1991

By Michael J. Sapko, Robert A. Cortese

A flame powered trigger device has been developed to explosively activate suppression barriers to quench gas and coal dust explosions. The important feature of the device is a silicon solar panel, which collects 0.3 p to 1.1 D wavelength radiation from the developing explosion, and generates electrical energy to initiate a detonator, which in turn causes the rapid explosive release of an extinguishing agent into the advancing flame front. Solar panels that are rated to produce 20 w of electrical power when exposed to the sun light are producing about 200 w when exposed to full-scale dust explosion propagating in the U.S. Bureau of Mines' Lake Lynn Experimental Mine. The solar panel is electrically isolated from the detonator by a pressure sensitive switch until the arrival of the precursor pressure pulse, which always precedes a deflagration. This combination of pressure arming and flame powered photo generator prevents false barrier activation and requires no external power supply.

Jan 1, 1991

By R. S. Mateer

Linear programming on desktop computers is commonly used to optimize coal blending proportions. The objective function is usually the cost of the blend. The constraints consist of materials and heat balances as expressed as linear functions of the blend. This is illustrated in Example 1. Inclusion of a sulfur compliance constraint is more complex because the maximum permitted sulfur percentage is not a pre-specified constant. Rather, it is a function of the calorific power of the blend itself. The current limit of 1.2 pounds of sulfur dioxide per million Btu may be expressed as: Sulfur Max % = 0.6 • H/10,000 with H in Btu/lb.

Jan 1, 1994

By Anthony J. Stewart, Jim W. Rosteck

This paper will discuss some of the equipment used to construct the middle segment of the MetroWest Water Supply Tunnel. The $252 million, seven-year project located in Framingham, Massachusetts consisted of two hard rock TBM drives worked from a single shaft. The 24,407-foot long west heading was constructed at the same time as the 35,006-foot long east heading. Also included was raise bore construction of four, 30-inch diameter steel lined riser shafts, one 12-foot finish and one 10-footfinish shaft as well as two major valve chambers. The main shaft was 400-feet deep and 32-foot diameter.

Jan 1, 2001