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By P. Brooks, W. LaRochelle, J. M. Tranquilla

EMR's recently commissioned Pilot Plant in Fredericton, N.B. Canada, the latest and largest in the company's sequence of prototype and demonstration systems, is being used as a process development facility for mining clients worldwide. Fitted with two microwave reactors and 75 kW generators, this plant is designed as a two-stage continuous processor with a throughput in the 5-10 tpd range depending upon the material feedstream. This facility has been used principally to calcine pyrite and arsenopyrite gold concentrates although it can readily accommo­date carbonaceous materials as well as a wide range of other ore types. Engineering details of the plant and the results of the first nine months of operation are presented. The plant has proven very successful as an advanced process development facility as well as a basic production unit module.

Jan 1, 1998

By B. Moudgil, M. Bogan

A mathematical model, based on first-order kinetics, is derived to describe batch settling data. The model is used to predict the settling behavior of solid suspensions under different conditions. The potential benefits of this model to solid-liquid separation processes are discussed.

Jan 1, 1994

By Y. C. Lo

Grinding process optimization is an exciting new tool for maximizing the performance of existing mineral processing plants. This paper discusses the methodology of optimization which involves plant sampling, pilot tests, modeling, computer simulation and plant verification. The methodology developed emphasizes the interactions among operating variables and design options. Two example applications demonstrate that AG and SAG optimization provides the basis to increase grinding throughput up to 10 percent. This sys- tem optimization technology has been proven to be very cost effective for grinding plant performance improvement.

Jan 1, 1998

By A. D. Shuloyakov, V. A. Zukerman, G. A. Finkelstein, V. I. Kurets

Possibilities of electric pulse disintegration are discussed with emphasis on high selectivity of the process as compared to mechanical comminution methods especially when applied to polymineral ores. Physical explanation of this phenomenon is suggested. The authors present results of some experimental tests illustrating regularity of this phenomenon irrespective of origin of ores or dissemination pattern of valuable minerals including both dissipated and accessory minerals. Some operating plants applying this principle are described the plants used either for mineral research purposes or for obtaining pure monomineral fractions or for treatment of gems to be faceted. Obstacles for implementation of this technology are mentioned.

Jan 1, 1995

By Bruce D. Hansen

The complexity of large geographically diverse or multicommodity mining companies requires a corporate structure, which provides the maximum long-term effectiveness. Structure models exist along the spectrum of centralization to decentralization. This paper examines the trade-offs of flexibility, cost, decision making, consistent strategies, and corporate control associated with different structural models as applied to mining companies. The mining industry typically lends itself to a business unit model. However, the degree of decentralization depends on size, proximal operations, technical complexity, product mix, geographic spread, mining methods employed, and the inherent capabilities of an organization.

Jan 1, 2001

By S. Dessureault

Integrated information technology infrastructure is the linking of data across various applications throughout a business to gain further data-driven improvement opportunities. Decision support systems (DSS) are the various improvement opportunities that facilitate decision making for a potential optimal outcome. Integrating tera-bytes of data spread throughout a business is complex. There are tools to facilitate the development of such data-driven DSS. This paper analyzes the various tools that may facilitate the development of complex data-driven decision support systems, namely; information models, business models, data utilization model, and testing environments. A case study is presented to demonstrate how these tools facilitated the development of an automated activity-based budgeting DSS at a large-scale underground mining complex.

Jan 1, 2004

By F. Leschhorn

A computer model for long-term production scheduling is presented. By combination of different operations research algorithms it has been possible to design a system which is able to solve difficult long-term planning problems. The practical application of the model by a west-german hard coal mine is shown. It is proven that the EDP-model provides substantial support to the planning engineer by solving complex optimization problems.

Jan 1, 1989

By A. C. T. Bigg, A. F. Colombo, A. R. MacPherson

The step-by-step study of the Stronsay ores follows the testwork through the initial determination of Bond Rod and Ball mill work indices, the MacPherson Autogenous work indices and the production of a preliminary flowsheet. These results are then used to design a pilot plant program to test the effectiveness of fully autogenous primary and secondary grinding and to determine the feasibility of controlling feed rate by the use of variable speed mill drive and/or varying the mill load. A final flowsheet is recommended with mill sizes and power requirements.

Jan 1, 1992

By V. Badaker, R. J. Sweigard, C. D. Barton, J. W. Stringer, J. M. Ringe, A. D. True, D. H. Graves

Field studies have demonstrated the relationship between the growth of high-value trees on surface mined land and the physical conditions of the root growth medium. Specifically, the survival and height of hardwoods grown on less compacted material are far superior to those grown on compacted material. Furthermore, studies have demonstrated that the physical condition of the root growth medium can be characterized by dry bulk density and penetrometer resistance and that these parameters are also related to tree growth measurements. Site indices are useful for evaluating and predicting the productivity and timber yield for a specific location. A method has been proposed to estimate the site indices for various tree species on reclaimed surface mined land as a function of the physical properties of the root growth medium.

Jan 1, 2005

By P. Brumit, L. Grady, R. Mitts, V. Holm

The Mesquite mine is a large, open pit, heap leach gold mine owned and operated by Gold Fields Operating Co.-Mesquite. The mine uses a fully integrated mine planning and reserve modeling software system developed at the mine. This system has recently been extended to include short-term mine planning, grade control, and daily production reporting. The grade control portion of the program uses a multiple indicator kriging (MIK) approach using the blast-hole spacing and exploration assays. The program permits ore control geologists and mine planning engineers to have immediate access to all the information.

Jan 1, 1991

By J. Partyka

Adequate ventilation is a main concern if Lockerby Mine near Sudbury is to be expended. This study investigate a two-fold problem: (1) the new pressure and volume requirements of the main fans due to the theoretical. deepening of the mine, and (2) the effect of the natural ventilation pressure on the main fans. Field data was analyzed with the aid of a newly developed network simulation program, VNETPC Version 3. 0. The density change throughout the mine is accounted for by performing all computations at reference density. Results of the investigation indicate that the existing fan system must be supported by three to five additional underground fans as well, the density effect is significant. If neglected, it will greatly alter the simulation results

Jan 1, 1991

By A. I. A. Salama

A computationally efficient technique for generating a balanced set of density or size separation data is developed. The technique proposed utilized minimization of a modified form of error squares to generate the optimum estimates of outputs mass yields (splits) and balanced direct mass distributions of feed and outputs. The estimated separation data set satisfies mass balance conditions of the streams mass distributions around the separator. The technique proposed avoids the generation of small negative values for the estimated feed and outputs direct mass distributions. Actual data are used to demonstrate the technique proposed.

Jan 1, 1996

By Robert T. Tape, Thomas G. Harper

Valley-fill heap leaches built in steep terrain over low-friction angle liner system may be unstable even though analyses indicate stable ore slopes. This paper demonstrates the potential for massive heap failure using stability analyses which consider both heap slope and heap mass failure considerations. The computations presented also reveal the sensitivity of mass heap stability to liner friction angles.

Jan 1, 1987

By David E. Peterson, F. Merz

The Waihi Gold Mining Company Limited, Martha Hill Project was the first major hard rock mining operation following the resurgence of the mining industry in New Zealand. Because of its location adjoining a town and at the southern part of the sensitive Coromandel Peninsula, the operation received a high level of public scrutiny. Very srrict limits for effluent criteria had to be met and led to the necessity for advanced wastewater rreatment technology. The process technology selected was the copper catalysed oxidation of cyanide using hydrogen peroxide, with subsequent removal of heavy metals by precipitation and filrration. This paper discusses the adoption of environment limits together with the detailed description of the plant and design criteria. Data of the one year's operational history is also presented.

Jan 1, 1991

By Raj K. Rajamani, M. K. Abd El-Rehman

The planetary mill is very much suited for the ultra-fine grinding of mineral fillers. Ultra-fine grinding here refers to grinding powders to a size range 5-1 0 rnicrons. Such powders enhance the quality of the final product. The operation of a specially built planetary mill is described. It is shown that a target size of 5 rnicrons can be reached in a few hours using the dual drive planetary mill. A centrifugal field of 37G is generated by the gyration arm of the mill. The design allows the desired setting of canister critical speed. The ultra-fine grinding of alumina, titanium dioxide, hematite, magnetite, kaolin and silicon carbide are described. Also, the continuous operation of the mill is shown.

Jan 1, 2003

By Johan M. Versteegen

During the production of silicon carbide a by-product is generated, which contains a mixture of crystalline and amorphous silicon carbide. Utilizing the difference in density, shape and surface properties of the crystalline and amorphous silicon carbide, separation tests were carried out with gravity concentration and flotation equipment. The flotation results of the fine fraction of the silicon carbide mixture were not encouraging. The processing of the coarse fraction of the silicon carbide mixture by jigs resulted in a high grade crystalline SiC concentrate with the desired specifications. The separation was largely influenced by the shape factor. An IHC-jig with a newly designed hydraulic drive was used to carry out the test program.

Jan 1, 1988

By M. Stoica

Bioremediation is a complex process which involves mass transfer, chemical and biochemical phenomena. In particular, the adsorption kinetics of a substance by biomass may by model by taking into account: - Enzymatic kinetics type; - Combined kinetics - enzymatic kinetics at the same time with the Monod type biomass growth; - Chemical kinetics for substance adsorption according to Freundlich and Langmuir ad-sorption isotherms; - New empirical kinetics models based on experimental data. In this paper modelling of kinetics of bivalent lead ions on live vegetal biomass (aquatic plant Pistia stratiotes) as well as of hydrocarbons on dead vegetal biomass (pyrolysed nuts) is studied (Stoica, 2004). Modelling was carried out using experimental data and relative equations with an error of 5%.

Jan 1, 2006

By D. Forbes

The results of a fundamental study involving zeta-potential and turbidity determinations of solid suspensions are discussed. Illustrations of how these results are utilized to design field applications of solid-grade polymers to clarify mine-drainage water are presented. Operational and economical advantages are examined.

Jan 1, 1997

By C. J. Kirkland

The paper describes the arrangements for the casting, curing and handling at the casting yard, of the concrete segments for the lining of the UK half of the tunnel, and the plant used for the handling of these linings at the construction site. An outline of the tunnel boring machines being used is given, with particular reference to lining handling and erection, and the extensive muck disposal systems installed. A general progress update will be given to the conference.

Jan 1, 1989

By Richard J. Frechette

Final reclamation of mine tailings impoundments typically involves addressing the broad issues of surface stabilization and water management. Surface stabilization includes immobilizing the tailings particles and providing long-term protection of the containment facility. Water management typically includes provisions for handling both the external water (rainfall and runoff) and the internal water (pore fluids). Wet tailings disposal facilities, and sites with limited access and steep topography, present challenges to implementing effective surface stabilization and water management plans. This paper presents a generalized discussion of the approach to tailings impoundment reclamation based on project experience.

Jan 1, 1995