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By J. C. Yingling, R. Kumar, J. Sottile

The capability for on-line measurement of the quality characteristics of conveyed coal now enables mine operators to take advantage of the inherent heterogeneity of those streams and split them into wash and no-wash stocks. Relative to processing the entire stream, this reduces the amount of coal that must be washed at the mine and, thereby reducing processing costs, recovery losses and refuse-genera¬tion levels. In this paper, new ap¬proaches for optimal control of the segregation process using time-se¬ries models and empirical distribu¬tions are presented and demon¬strated using field data.

Jan 1, 2000

By J. R. Caylor

The Mine Safety and Health Administration (MSHA) advanced several initiatives last year to further protect miners' health. Regulatory efforts included the implementation of a Hazard Communication rule for all mines, work on the Single Sample rule for all coal mines, and the Plan Verification rule for underground coalmines. Development and application of new technologies are actively encouraged in preventing miners' hearing loss and respirable dust overexposures. MSHA's successful x-ray program for screening of black lung among coal miners completed its third year. Compliance Assistance efforts are focused on Best Practices, outreach, and technical support for operators' specific challenges.

Jan 1, 2003

By Angus Campbell, Michael J. Gobla

Numerous techniques for treating, controlling, and preventing acid rock drainage have been applied at the Summitville Mine Superfund Site. Challenging aspects of the remote mine site include the wide-spread occurrence of acid-generating soils and rocks, extensive surface and underground mine workings, and a cold and wet climate. Water treatment was an immediate necessity when the Government took control of the abandoned site in December of 1992. Subsequent reclamation activities have emphasized prevention and control of ARD to minimize future water treatment requirements. A combination of conventional, innovative, and experimental methods are being applied to successfully mitigate ARD at Summitville.

Jan 1, 2000

By J. Ainsworth, W. Trudel, L. Schutz, C. L. Bolin

Newmont mine geologists have added substantial economic value developing over 1,150 tonnes into quality surface and underground gold reserves since 1986. However, the recent 5-year gold price slump from $387 to $262 per ounce has shifted mine geologists focus to optimizing open pit profitability and developing high-grade, high cash flow and low capital development underground reserves. More than $65 million projected revenue has been added to the Gold Quarry south layback following multi-departmental model reconciliation investigations. Kriged mine polygon construction, controlled blast heave and high-quality geologic advice in selective mining will have multi-million dollar beneficial impacts.

Jan 1, 2002

By Mark Kuchta, Hans Engberg

The Swedish mining company LKAB operates two of the largest underground mines in the world today that together produce around 35 Mton of iron ore per year. During the 1990s, the company embarked on a massive effort to computerize its mine planning system. The goal was to combine various mine planning operations including mine surveying, geologic modeling, mine layout, production planning, and production follow-up into one modular based integrated system. The system was built around a large Oracle database and the Microstation CAD system. This overall design strategy and the various system modules are described, and some experiences gained using the system are discussed.

Jan 1, 2002

By Anthony J. Stewart, Jim W. Rosteck

This paper will discuss some of the equipment used to construct the middle segment of the MetroWest Water Supply Tunnel. The $252 million, seven-year project located in Framingham, Massachusetts consisted of two hard rock TBM drives worked from a single shaft. The 24,407-foot long west heading was constructed at the same time as the 35,006-foot long east heading. Also included was raise bore construction of four, 30-inch diameter steel lined riser shafts, one 12-foot finish and one 10-footfinish shaft as well as two major valve chambers. The main shaft was 400-feet deep and 32-foot diameter.

Jan 1, 2001

By Paolo Massacci, Marco de Nardis

SPL (Spent Pot Linings) are hazardous waste. The described work seeks to identify simple and inexpensive processes for recovering the recyclable materials and thereby both reduce the volume to be handed to the dumps and produce a waste that belongs to a less dangerous class. For this purpose a study was conducted to characterise the structure of the cell and the refilling elements at the end of the Aluminum process. The properties of the material that make up the SPLs were determined in order to apply the related selection procedures. The study permitted the design of treatment process able to reduce the negative environment impact of the aluminum production cycle.

Jan 1, 1995

By S. L. Jung, T. L. Nichols, K. Prisbrey

The problem was to evaluate the on-line detection of rock properties through acoustic emission sensors. Acoustic emission sensors, when attached to crushers, grinders, and roof bolters, are robust, economical, and relatively maintenance free. Our objective was to relate acoustic emissions to rock fracture mechanisms, including micropore closures, linear elastic deformations, and crack propagation. We evaluated acoustic emissions from steel jacketed rock cores during indentation tests. In addition we attached sensors to the rotating shaft of a rock bolter drill. A back propagation neural network "learned" rock fracture characteristics and rock type with 99% classification accuracy. A neural network's calibration and computational abilities suggest better acoustic emission sensor capabilities.

Jan 1, 1993

By Jerry Peterson

Mine maintenance planning, scheduling and daily workflow communications are crucial elements for enhancing overall efficiency and reducing costs. Equally important, it helps identify time periods that equipment will be unavailable so conflicts with production demands are avoided. The current CMMS Kennecott Energy Corporation (KEC) utilizes does not perform these functions in an effective manner. A solution to this problem was to develop an intuitive web-based maintenance planning, scheduling and work flow system call E-MESA. This paper will discuss the E-MESA'S system structure and advantages and disadvantages of using the web based E-MESA solution to perform the maintenance functions described above.

Jan 1, 2002

By E. H. Ahrens

This paper deals with the responsibilities of an operating geologists and the relationship of operations to exploration. It should be of interest to those soon to enter the profession, those new to pining geology and as a review to more experienced geologists. Subjects discussed include detailed geologic mapping, sampling, core logging, assaying, selection of proper map scale, posting geological and assay data, section preparation, identification of ore controls, delineation of development drill targets and geologic hazards, models and the very important topic of salesmanship. Methods and ideas, proven valid in vein, pyrometasomatic replacement and porphyry copper deposits are presented. Hopefully, these will smooth the path for new members of our profession.

Jan 1, 1992

By V. R. Degner

Given: the process tonnage, performance objectives, and plant floor area, the paper will outline the metallurgical and machine hydrodynamic scale-up procedures for translating the lab flotation test results to the design of a full size flotation machine installation, including the machine number, size, and arrangement. Machine selection considerations for rougher, scavenger and cleaner duty, and special considerations relative to specific applications, will be summarized where appropriate. The value of kinetic modeling in quantitative metallurgical (lab to full size machine) scale-up will be reviewed considering a coal installation, and design information for additional applications such as copper, molybdenum, iron, phosphate, and potash will be discussed.

Jan 1, 1986

By Richard J. Frechette

Very few facilities containing hydraulically deposited tailings have been completely reclaimed and capped at this time. Design of a closure cap for a tailings impoundment has relied heavily on consolidation theory in order to achieve a cap that maintains sur­face drainage. Obtaining data for the consolidation evaluation can be difficult and costly. The author reviews the performance of two tailings impoundment closure caps that have been suc­cessfully installed and presents the experience gained from these projects with an emphasis on the ability to optimize cap design through post-operational monitoring prior to initiating cap con­struction. Using the optimization approach, a significant earth­work quantities reduction may be realized for the ultimate cap.

Jan 1, 1998

By Dale J. Sadowski, Richard J. Switalski, Kyle R. Ott

This paper discusses design and construction aspects of shaft construction through rock saturated with petroleum hydrocarbons (crude oil). During the subsurface exploration phase for design of the Hilltop Interceptor project in Cleveland, Ohio natural crude oil was encountered at depths between 6.1 and 61 m below ground surface. The oil-saturated Euclid sandstone contained up to 12,000 mg/kg total petroleum hydrocarbons (TPH), various volatile organics, and had flash points as low as 18.9°C. Interceptor hydraulic design required that construction of access and/or drop shafts penetrate the layer of petroleum hydrocarbon saturated rock. This led to the design of a special lining and some special handling procedures for the excavated material.

Jan 1, 1995

By F. G. Rinker

World demand for metallized iron continues to increase, keeping pace with steelmaking requirements for lower-cost hot metal. Virgin iron ore and in-plant oxide fines can be reduced to direct reduced iron (DRI) and hot-briquetted iron (HBI). Maumee Research & Engineering Inc. (MR&E) developed an improved coal-based process for the cost-effective production of either DRI or HBI. Starting with dry compaction, the process combines the latest technology for material preparation, rotary hearth furnace construction and environmental control. Coarse iron ore fines are blended with pulverized nonmetallurgical coal to produce a highly metallized (>90%) product. This paper presents production and installation cost data based on operating and under-construction iron oxide reduction facilities.

Jan 1, 2002

By A. J. Hudson, M. R. Yenchek

Faulty insulators on mine trolley/track haulageways may allow leakage of currents into the mine roof, which may ultimately result in the combustion of the roof material. The National Institute for Occupa¬tional Safety and Health (NIOSH), Pittsburgh Research Laboratory (PRL), devised a passive means to detect overheating insulators on di¬rect current systems. The detector consists of a spring- loaded car¬tridge that ejects a reflective streamer of white Teflon tape when subjected to elevated temperatures. The cartridge assembly can easily be installed over the outer metallic shell of an existing trolley line insu¬lator. If an insulator overheats due to ground leakage currents, the vis¬ible streamer alerts mine personnel traveling on the haulageway.

Jan 1, 2000

By A. S. Malicsi, M. D. Baker, I. Iwasaki

Fine grinding may he required for- some coals to remove sulfur and ash or to prepare coal-water slurry. Fine grinding leads to increased hall wear and its effect on the surface properties of the ground coal becomes of concern. Marked hall wear - tests were performed to study the effects of oxygen, pH, the soluble species of coal, and the addition of pyrrhotite on hall wear. The synergistic action of coal and oxygen greatly enhanced the corrosion of mild steel halls during grinding. Elec.trochemica1 measurements on a mild steel electrode in coal slurries and SEM observations of grinding hall surfaces were carried out to explore the corrosive wear mechanism.

Jan 1, 1991

By M. J. Laurila

Utilizing data compiled from a drilling program and bulk samples taken from a coal reserve, flowsheet performance for a coal preparation plant can be calculated using a desktop computer. Sets of equations defining material balances involving coal preparation plant unit operations are employed to depict plant performance. Techniques are discussed for interpolating washability data and extrapolating size distributions and other critical data to expand on oftentimes limited sets of quality data to a useable data base from which projections can be made. Simulation of flowsheets can be done for a number of different conditions and configurations while still remaining in a limited working memory capacity of 32,000 bytes. Presented within this paper are several pertinent examples.

Jan 1, 1982

By C. Anastasiadis

The wettability of sandstone was investigated using the technique of dielectric spectroscopy in the frequency interval 1kHz-1MHz. The natural wetness of the material was modified to get two different sets of samples, one with sea-water wetness and the other with crude oil wetness. Measurements showed that the electric responses of water-wet and crude oil-wet samples were markedly different beside the fact that the dielectric response of both groups of samples obeys a general fractional power law. The dispersivity, of the complex permittivity component that expresses the material loss with respect to the electric field was found to be the most suitable parameter to check the wettability of the samples.

Jan 1, 2005

By Bruce Cavender

Production managers look to innovative practices and equipment to reduce operating costs and improve efficiency. These innovations apply to both technical and social aspects of production operations and may be high-tech or low- tech in nature. They may be based on the implementation of a few large-scale "breakthrough projects or numerous small-scale activities, depending on the availability of capital funding and the company's past experience. Successful managers systematically identify innovative opportunities that capitalize on their organization's expertise. They quantify the associated benefits and risks and then manage the implementation of selected innovations to minimize cost and uncertainty. They monitor the results of the innovation after it has been implemented and adjust operating and managerial practices as necessary to maximize the innovation's benefit.

Jan 1, 1998

By Wolfgang H. Roth, Stephen J. Navin, Samuel K. Louis, Anthony F. Stirbys

This paper presents a case history of the design and construction of the access shaft and cross adit utilized to gain access to the Los Angeles Metro Rail tunnel alignment, at the A146 Contract site. The access shaft, a 14 m (45 ft) inside diameter structure, was constructed using ring beams and lagging with concrete backfill to a depth of 18.59 m (61 ft). The cross adit was hand excavated in sequential benches using liner plate, arch ring beams, and posts for support. The sequence of excavation and support placement are discussed. Soil conditions encountered at the project site are discussed together with the development of the design criteria. Instrumentation data collected during the excavation are also presented.

Jan 1, 1989