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By G. J. Olson, K. S. Noah

A combined physical/biochemical process for the precombustion removal of 13 inorganic hazardous air pollutant (HAP) precursors, i.e., Sb, As, Be, Cd, Cr, Cl, Co, F, Pb, Hg, Mn, Ni and Se, from coal was tested. Biochemical processes for removal of HAP precursors from coal potentially offer advantages of deeper cleaning, more specificity and less coal loss. The slurry column is a second-generation process for the beneficiation o f fine (60-mesh x µm coal by a combination of physical separation of mineral matter and biooxidation of pyrite. Sixty-seven percent removal of pyrite from a 60-mesh Pittsburgh #8 coal was achieved at a 35% (w/w) slurry concentration and a five-day reactor residence time. Ninety percent of the heating value of the feed coal was recovered. Among the HAP precursors of most concern, over half of the Se, As and Hg were removed from the feed coal. From 40% to 70% of most HAP precursors were removed from the feed coal. Hg in the feed coal was reduced from 0.12 to 0.054 ,µg/g in the product coal, while waste coal contained 0.24 µg/g.

Jan 1, 2000

By B. P. Mohanty, D. A. Shores

During the induration of fluxed taconite pellets, alkali salts deposit on the grate support bars, causing severe corrosive degradation of these alloys. To determine the source of these deposits and to understand the mechanism by which the salts are conveyed to the grate bars, a study of the reactions between fluxed pellets and combustion gas was carried out. The study focused on the thermodynamics and kinetics of several processes associated with induration; namely, oxidation of magnetite, calcination of flux, and the formation and gaseous transport of various alkali salt species. Both theoretical and experimental techniques were used. It was concluded that the principal source of alkali salt deposits is alkali chlorides, which are present as contaminants in the flux and/or residue from contaminated washwater. The pathway from pellet to grate bar involves the following steps: evaporation of chloride salts within the pellet; diffusion of salt vapor out of the pellet, aided by the outflow of CO2 from calcination of the flux; convective transport by the combustion gas with concurrent (partial) conversion to alkali sulfates by reaction with residual SOX in the combustion gas; and condensation of salts on the grate bars.

Jan 1, 1998

By J. J. Kollé

A compressed-water hydraulic pulse generator (HPG) for nonexplosive blasting of rock and con¬crete is described Energy is stored in the HPG by compressing water to ultrahigh pressure. A large, fastopening valve discharges the com¬pressed water, resulting in a high-energy impulse. The HPG can be used for small-scale bench blasting by discharging the water through a nozzle that is closely fitted into a borehole. A bench blasting system requires an HPG, a drill and an indexing mechanism to allow insertion of the HPG nozzle into a drilled borehole. Systems with discharge energies ranging from 40 to 250 kJ have been used to excavate hard rock, including andesite, granite and quartzite. The largest system can excavate 15 t/h (16.5 stph) of massive quartzite based on a 2-min cycle time for hole drilling. Blasting with an ultrahigh-pressure hydraulic pulse generator was demonstrated as an effective means of excavating hard massive rock under the confined conditions of a tunnel opening or underground sloping panel. Hydraulic blasting provides a continuous mechanized mining capability that is well suited for deep-level mining and urban excavation sites where explosives are prohibited

Jan 1, 1997

By G. Rinelli, Arthur F. Colombo, Donald W. Frommer

With the opening of the Tilden mine near Ishpeming, MI, a new era in iron ore beneficiation was begun. A description of a U. S. Bureau of Mines investigation is summarized to illustrate the selective flocculation-deslime-flotation process developed by the Bureau and used at the Tilden concentrator, which is also briefly described. The operating parameters for the selective flocculation-cationic flotation of an oxidized taconite from the Mesabi range are discussed. A water reclamation system using lime and a cationic flocculant was applied to reclaim the effluents from a 900-pound-per-hour flotation pilot plant. About 80 percent of water requirements were recovered, and the calcium content of the reclaimed water was found to be more important than clarity in influencing the selective flocculation and flotation processes. Although reclaimed waters with about 10 ppm calcium registered turbidities of approximately 5,000 ppm SiO2 equivalents, the concentrates produced using these waters contained 64 percent Fe and =5.0 percent SiO2 and had accompanying iron recoveries of 75 percent. Lower grade concentrates resulted from using reclaimed water with higher calcium contents and lower turbidities.

Jan 1, 1976

By J. J. Kollé

A compressed-water hydraulic pulse generator (HPG) for nonexplosive blasting of rock and concrete is described. Energy is stored in the HPG by compressing water to ultrahigh pressure. A large, fast-opening valve discharges the compressed water, resulting in a high-energy impulse. The HPG can be used for small-scale bench blasting by discharging the water through a nozzle that is closely fitted into a borehole. A bench blasting system requires an HPG, a drill and an indexing mechanism to allow insertion of the HPG nozzle into a drilled borehole. Systems with discharge energies ranging from 40 to 250 kJ have been used to excavate hard rock, including andesite, granite and quartzite. The largest system can excavate 15 t/h (16.5 stph) of massive quartzite based on a 2-min cycle time for hole drilling. Blasting with an ultrahigh -pressure hydraulic pulse generator was demonstrated as an effective means of excavating hard, massive rock under the confined conditions of a tunnel opening or underground sloping panel. Hydraulic blasting provides a continuous mechanized mining capability that is well suited for deep-level mining and urban excavation sites where explosives are prohibited.

Jan 1, 1998

By Danny W. Hagood

High methane liberation and mining depth were two major factors which prompted the development of a high- capacity face ventilation system at Jim Walter Re- sources, Inc., No. 4 Mine. No. 4 Mine, one of four deep shaft mines presently under development, is located approximately 50 miles southwest of Birmingham, near Brookwood, Alabama (Figure 1). The coal seams under development are located in the Warrior Coal Field and include both the Blue Creek and Mary Lee Seams, Depth of cover averages 2000 ft. (610 m) with an average total mining height of 8 ft. C2.4 m). [ ] It is generally accepted that the methane content of a particular coal increases as the overburden depth is increased [l] ; experience to date has shown that the gas condition of the No. 4 Mine is no exception to the rule. To further compound the problem, the over- burden depth, coupled with the relatively soft nature of the Blue Creek coal, has resulted in an initial layout based upon 150 x 150 ft (45.7 x 45.7 m) centers. Considering the above-mentioned mining conditions, the means and the effectiveness of the face ventilation system becomes paramount where productivity is concerned.

Jan 1, 1980

By Martin G. Taube, Dwayne A. Lewis

Drainage improvements at O’Hare International Airport, Chicago, IL included the installation of a drainage and storm water system to control the over?ow from nearby Willow Higgins Creek. This involved construction of a weir structure at the creek and the channeling of water from the weir to a newly constructed reservoir via three, 3.7-m(12-ft) diameter, underground storm sewer lines. The sewer lines passed beneath an existing, 2.3-m (90-inch) diameter high-pressure water main, which was to remain in service throughout sewer line installation. The soil composition around the water main ranged from medium stiff clays to silty sands and sandy silts. Triple-fluid jet grouting was used to stabilize the variable soil profile beneath the water main in preparation for tunneling and installation of the sewer lines. The varying soil strata presented a challenge to the project team to establish a constant set of jet grouting parameters throughout the stabilized zone while keeping within the specified unconfined compressive strength range for the stabilized zone of 690 to 1,380 kPa (100 to 200 psi)at 28 days.

Jan 1, 2003

As the surface reserves are being depleted, more and more stone operators are seeking underground mining options. Stability of underground openings is a major concern for the safety and productivity. This paper relates to a field study conducted at a large underground limestone mine in Central Pennsylvania. Identification of hazards leading to ground failures and assessment of roof fall risks are important in mitigating injuries. Field observations at this mine were integrated with Roof Fall Risk Index (RFRI) mapping software recently developed by West Virginia University. The system is designed to combine field study data related to geologic factors, mining-induced damages, roof profile, and ground water influx to generate RFRI maps. The mine has adopted a proactive ground control program consisting of comprehensive examination of drilling and bolting logs; precision surveying of roof and rib; accurate mapping of cutters, falls, and geologic structures; and installation of extensometers and microseismic monitoring systems. Investment of time and resources has eliminated fatalities and lost-time injuries due to ground fall. This paper presents the geologic settings, mining conditions, ground control issues along with risk management and control techniques adopted at the study mine.

Jan 1, 2009

By N. F. Sather

Results of comprehensive trace element analyses of samples of Illinois #5 and #6 seam coals and the unquenched ashes obtained from gasification of these coals in a Lurgi reactor are reported and discussed. Areas where additional background information is needed for assessment of the environmental impact of trace element emissions from coal gasification are identified.

Jan 1, 1976

By J. Iannicelli

Kaolin, normally an inert filler when compounded with polymers, is converted into a strongly reinforcing pigment by prereaction with certain functional silanes. Modification of kaolin with amino and mercapto silanes allows it to form crosslinks and confers significant improvements in modulus, abrasion resistance, compression set and other physical properties of a broad range of polymers.

Jan 1, 1990

By D. V. Bush

There has been a great deal of evaluation and discussion on the economics of semi- autogenous grinding versus conventional grinding circuits. This paper will not discuss the merits of one system over the other, but rather will discuss the Henderson Mill's approach toward achieving the most economical milling conditions in its existing SAG mills.

Jan 1, 1985

By A. Broussaud, J. D. McKay

Benefits analysis of adaptive Expert control systems operating at plants in Africa and the United States are presented. Proper statistical tools and techniques are discussed. Technical and practical pitfalls of strategy comparison are also presented and illustrated with from published data. Advantages and disadvantages of a “Pay for Performance” approach to a project are reviewed.

Jan 1, 2001

By G. E. Welch

The paper discussed the mechanics of an environmental audit. Commonly encountered problems and situations are discussed and guidelines are given to aid prudent decision makers in evaluating audit results. The merits and benefits of an external view will be given. The paper will highlight the reduction of risk through pre-acquisition and operational audits.

Jan 1, 1992

By Gunther Riedmuller, Johann Golser, Peter Schubert

The paper deals with the experience of the authors to cope with tunnel projects in heterogenous and weak rocks. The procedures applied to the investigation of such areas, the geotechnical assessment, the choice of tunnelling methods, the preparation of contract documents and the main features of NATM tunnelling to adapt to these conditions are outlined.

Jan 1, 1993

By J. Iannicelli

Kaolin, normally an inert filler when compounded with polymers, is converted into a strongly reinforcing pigment by prereaction with certain functional silanes. Modification of kaolin with amino and mercaptosilanes allows it to form crosslinks and confers significant improvements in modulus, abrasion resistance, compression set and other physical properties of a broad range of polymers.

Jan 1, 1992

By Charles D. Litton

This paper presents a description of the hazards of smoke from fires, the detectability of smoke using smoke sensors, and the operational characteristics of such detectors. It places in perspective the advantage that smoke detectors have over other forms of fire detection and also provides a discussion of smoke as a significant fire hazard.

Jan 1, 1992

By Surendra K. Mishra

The principles of dewatering fine coal has been examined in terms of solid- liquid separation. It is noted that the physical and physico-chemical properties of the particle-liquid system influence the rate and degree of moisture removal. Using postulated models the roles of polymers, surfactants and other physical means as dewatering aid are discussed.

Jan 1, 1988

By Gordon E. Ager

A technique for the synthesis of mineral processing flowsheets from laboratory batch test data is described and examples of the application of the procedure are given. The procedure requires the collection of kinetic data, the optimization of the flotation time in each separation stage, then simulation of the material balance for a continuous circuit.

Jan 1, 1989

By J de Cuyper, G. Rinelli, A. M. Marabini, V. Alesse, W. Freyberger

Salicylaldehyde, a chelating agent for tin, has been found to function as a collector for the flotation of cassiterite. Infrared and nuclear magnetic resonance studies clearly show that salicylaldehyde can form a chelate compound in bulk and at the surface. Results are also given for the flotation of a tin ore with this reagent.

Jan 1, 1976

Conveyor belting-Dunlop Belting Division has published a manual on its Starflex plied conveyor belting. The design section of the manual contains advice on the calculation of tensile strength and horsepower needs while the section on belt selection offers helpful recommendations. Circle 200 on reader service card Hydrostroke feeders-A pamphlet from Kone Corp. highlights the uses and operating principles of its hydrostroke feeders. Circle 201 on reader service card Electric cylinders-A 24-page catalog from Raco International Inc. describes applications for its electric linear actuators in addition to the electronic options for computer - controlled operation. Circle 202 on reader service card High torque drives-T. B. Wood's Sons Co. offers a 56-page booklet providing features and specifications on its high torque drives. Information includes a step-by-step drive selection proce¬dure. (HTD) Circle 203 on reader service card Sludge depth meter-The model 600 sludge-depth meter that locates the sludge bed in clarifiers and settling tanks is described in a four-page bro¬chure from Markland Specialty Engineering Ltd. (600-84) Circle 204 on reader service card Cavity pumps-An eight-page bulletin is available from Robbins & Myers Inc. It features the application of Moyno progressing cavity pumps in handling composite slurry fuels. (400) Circle 205 on reader service card Roller chain-A roller chain catalog shows heavy duty drive chains and other specialty conveyor chains. It is available from Peer Chain Co. (PC200) Circle 206 on reader service card Belt filter-Phoenix Process Equipment Co. has available a pamphlet detailing its belt filter press. The unit is designed to dewater refuse and clean coal, yielding easily handled dry filter cakes. Circle 207 on reader service card Capabilities - Literature from International Mineral Services Ltd. highlights its services and capabilities to the mining industry. Circle 208 on reader service card Motor analysis - How to select the proper electric motor by comparing life cycle costs, power costs, rate of return, and other factors, is described in a brochure from Westinghouse Electric Corp. (SA-11376) Circle 209 on reader service card Cavity pumps - A product application data sheet is available from Robbins & Myers Inc. It details the use of Moyno positive-displacement, progressing cavity pumps in handling ground limestone slurry. (PC-21) Circle 210 on reader service card Dust collectors - "Dust Collector Selection Guide," from American Air Filter, describes dry mechanical collectors, wet collectors, fabric collectors, and electrostatic precipitators. (CAD-1-901G) Circle 211 on reader service card Wet scrubber - A 12-page bulletin from The Ceilcote Co. provides a comprehensive description of its ionizing, wet-scrubber system. (12-19) Circle 212 on reader service card Metric o-rings-Simrit Corp. has published a 16-page brochure detailing its full line of standard metric o-rings. Information includes graphics and dimensional charts, and specific data on materials and application ranges. Circle 213 on reader service card Hearing protection - A 16-page catalog from Cabot Corp., EAR Division, provides information on its hearing protection devices and noise control products. Circle 214 on reader service card Toxic gas detection - Sensidyne Inc. is offering a guide for toxic gas monitoring. A description of the electrochemical sensors, as well as ranges, complete specifications, and interference charts are included. Circle 215 on reader service card Hydraulic bolting systems - Ingersoll-Rand Co. is offering a brochure on its line of hydraulic bolting systems. These systems, hydraulic wrench and power console, are designed for heavy duty bolting applications. Circle 216 on reader service card Temperature monitoring - A brochure describing the Ramsey Engineering Co.'s micromonitor temperature monitoring system is available. Three types of switches are available for monitoring bearing temperatures. (80.300) Circle 217 on reader service card Product catalog - Shadbolt & Boyd Co. has published a product catalog. Among items described are hoist slings and cranes; compressors; hydraulics; wire rope, chains, and fittings; and materials handling and shop equipment. Circle 218 on reader service card Cylinder controls - A 12-page booklet presenting Hanna Corp.'s line of electrical controls for cylinders is available. It features proximity and limit switches for hydraulic and pneumatic cylinders, and standard and 3-amp reed switches for pneumatic cylinders only. (550) Circle 219 on reader service card Slurry pump - Pettibone Corp. has published a 24-page booklet covering its heavy duty pumps made with 'diamond alloy' materials for handling slurries of abrasive materials. Circle 220 on reader service card

Jan 9, 1985