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By Guo-hua Bai, Hong-jing Yuan, Qian Li, Yong-bin Yang, Tao Jiang, Yan Zhang

"The effect of different additives on the bio-oxidation of arsenic-bearing gold ores has been carried out to solve the problems such as long period of leaching, low oxidation rate. The oxidants strengthen the cathodic reaction and thus improve the leaching rate by the increase of electron transfer. Meanwhile, silver catalysis is also effective for the decomposition of arsenicbearing gold ores due to the strengthening of anode reaction. Co-intensification by oxidants and Ag (I) is more efficient to the bio-leaching and the conversion of As (III) because the anode and cathodic reaction of biological oxidation of sulphide ores were both strengthened. The leaching rate reached to 63.94% after bio-leaching 13days by co-intensification of Ag (I) and Fe(III).IntroductionWith the worsening global ecological problems and the gradual exhaustion of available gold resources, metallurgical technology of refractory gold ore has received more and more attention and become possible due to its good advantage of the economic effects and negative effects to the environment. Refractory gold ore, the direct cyanide leaching rate of that is defined as less than 70%, has become an important raw material in gold extraction industry, in which sulfide bearing gold ore represents a large proportion, pyrite and arsenopyrite (FeAsS) is a common gold-bearing mineral. Since the gold is often encapsulated in the crystal lattice of these minerals, destruction or alteration of the ore to liberate the submicron and/or structurally bond gold is necessary[l]. Even if the ultrafine grinding approach also is generally not sufficient for these refractory ores and additional techniques like roasting, pressure oxidation and bacterial oxidation are used to liberate the gold [2]. In the three pretreatment processes, bacterial oxidation is characterized by its new ideas, low cost, no pollution, simple equipment and operation, high leaching index and become the most promising process which has received much attention over time [3-5]. But its further application is limited by some of its own shortcomings, such as long pretreatment time and the toxic effects of arsenic to bacteria on bio-leaching limit."

Jan 1, 2013

By Dong Hoon Han

The simultaneous sulfation by sulhr dioxide and oxygen of CaO and MgO in calcined CMA (calcium magnesium acetate) were investigated. he experiments were carried out in the temperature range from 700 to 830 "C and at the SO2 concentrations of 0.3 to 1 mol %. The oxygen concentration was kept at 5 %. Each sample was calcined completely before the temperature was lowered to the sulfation temperature. According to the ranges of partial pressure of sulhr dioxide and temperature, there exist three regions for the sulfation reaction: region I in which neither oxide is sulfated, region I1 in which only CaO is sulfated, and region 111 in which both oxides are sulfated. It was shown that the MgO in calcined CMA is sulfated at a rate comparable to that of CaO by forming a mixed sulfate phase. Thus, unlike MgO contained in other desulhrization materials, the MgO content in calcined CMA can be fully utilized for flue gas desulhrization.

Jan 1, 1999

By Nexhmedin Lohja

Macro management of metallurgical industries becomes an important issue in certain situations especially when some government owned metallurgical industries are on the verge or have stopped being feasible. In these cases a government lead macro management in collaboration with domestic institutions and foreign scientific and management expert companies is decisive in order to steer them to a profitable path. This process is not necessary an easy one and incorporates many unknowns and various alternatives. In this paper the macromanagement of the metallurgical industries in Albania will be described as a particular case along with a survey of its mineral deposits, metallurgical facilities and various perspectives for future development. As a country with many mineral resources, the exploration, research, exploitation and processing work of mineral ores before 1990 constituted an important activity of its economy, especially in the exportation of various products of this industry. Since 1990 this activity slowed downs considerably for various reasons and this prompted the necessity of a government lead macromanagement in collaboration with domestic institution and foreign expert companies. This process aims at improving and renewing the technologies in the metallurgical industry in order to transform it into a feasible branch of economy. This goal is being implemented among others through proper geological surveys, rehabilitating and renewing the existing facilities through domestic and foreign investments, the transformation of the ownership or the management from state-owned to local or foreign private companies, etc. Priority is given to the raising of the processing range of the traditional minerals such as chromium, copper, nickel-iron etc. as well as developing new perspective technologies to treat new mineral deposits.

Jan 1, 2006

By He De-wen

The influence of coal desulphurization by fungus was experimentally studied. The present results suggest that fungus can effectively remove inorganic and organic sulfur in coal. The main factors that influence the desulphurization by fungus such as pH value, temperature, coal slurry concentration and coal granularity are studied by orthodox experiment and the optimal experimental conditions are as follows: pH value 6, temperature 45 C, coal slurry concentration 10% and coal granularity 100 m. Under the above conditions, fungus can remove up to 44.96 total sulfur and 54.87 inorganic sulfur within two days and their desulphurization rates will increase along with time. Compared to sulfolobas, desulphurization by fungus is steady and more effective and has the advantage of high speed.

Jan 1, 2006

By J. Murphy

The economics of microbial coal desulfurization are affected significantly by the proper selection of the plant site and by maintenance of variables at suitable levels. High sulfur coal particles below 200 mesh show sulfate production rates triple those with 150 mesh coal but grinding costs are greater. Slurry solids density increases from 5% to 20% reduced the rate constant by a factor of 10. Coal added to a batch reactor in the stationary phase resulted in a sudden second exponential sulfate production phase indicating feasibility of lower cost continuous operation. Successful operation in the absence of beef broth, yeast or added nutrients at non-sterile conditions enhanced projected economics. Finally, the need for adequate agitation and aeration was well established.

Jan 1, 1985

By W. Zhao

Several years ago, Reddy and Blander presented upriori model for calculating the sulfide capacity of binary silicate melts. It is modified now to apply to CaO-AlO 1.5 melts at different temperatures and compositions. Our predictions are in very good agreement with the available experimental data. From a comparison of binary calcium aluminate and calcium silicate systems, higher sulfide capacities are obtained in aluminate systems. The sulfur can be removed from hot metal more effectively by adding aluminate melts.

Jan 1, 1995

By Guilian Gao

TbFeCo is a common choice for many rare-earth transition metal films currently used as the magneto-optic layer for magneto-optical: recording devices. Since the environmental stability of RE-TM alloys is typically poor compared with traditional metal oxide particle media, such devices rely on multiple functional overlayers (metallic and/or dielectric) and organic coatings for durability. This paper presents an electrochemical evaluation of the degree of protection of several candidates for the reflective layer, Al, AlCr and AIPt and for the dielectric layer, SiN, AISIN and AIN. Cyclic voltammetry In 0.2M K2SO4 solutions at room temperature revealed that AIPt film offers superior corrosion protection compared to Al and AICr films. Of the three dielectric layers examined, SIN seems to be the most corrosion resistant. Examination by optical and scanning electron microscope confirm the findings of electrochemical experiments. The corrosion resistance of single layers of Al, AICr and AIPt has also been examined and factors affecting their performance are discussed.

Jan 1, 1992

By Chen Song

Keywords: Mixed extractant, Copper, Cobalt, Nickel, Synergistic effect During separation process of copper and cobalt from nickel sulphate solution, the effects of constitutions and compositions of mixed extractant D2EHPA and PC88-A or Cyanex 272, has been studied. In one step extraction cycle, the following results are obtained:[Ni]/[Co]>4000 and [Ni]/[Cu]>40000 in nickel sulphate solution, [Co]/[Ni]>1000 and [Co]/[Cu]>30000 in cobalt chlorinate solution, [Cu]/[Ni]>10000 and [Cu]/[Co]>200 in copper sulphate solution. It was elucidated that the above-mentioned synergistic mixtures can effectively separate cobalt and copper from nickel sulphate acid solution and achieve a greater synergistic effect.

Jan 1, 2005

By Florian Kongoli

The optimal operation of the blast furnace depends considerably on the properties of the sinter fed into the furnace. As a result, the optimization of the sintering processes has a direct effect on the overall effectiveness of the iron making processes. In order to produce a good sinter special care needs to be taken in order to assure it has a good permeability and reducibility and it is able to retain these properties for a certain time. If the sinter starts to melt down early in the upper part of the blast furnace, where its solid state reduction is essential, permeability decreases, the gas channels get blocked, reductibility diminishes and serious problems may also follow. Among the factors that influences the above mentioned sinter properties are the oxygen potential and fluxing components. Nevertheless, their effect on the phase relations during sintering and sinter reduction conditions has not yet entirely clarified and confusion exists in literature. This quantification becomes even more important today where many new minor components such as Al2O3 and MgO enter the sinter through raw materials. This work quantifies the effect of oxygen potential and fluxing components such as alumina and magnesia on the liquidus and phase relations of the sinter primary melts in the iron rich portion of CaO-FeO-Fe2O3-SiO2 system at sintering conditions. This is carried out by the means of new type of industrial diagrams in the form of Fe/CaO vs. SiO2 that can directly help the optimization of the sintering processes.

Jan 1, 2006

By Chia-Fu Chang

We revise the applicability of the theory of self-organized criticality (SOC) to the process of magnetic relaxation in type-II superconductors. It is demonstrated that the driving parameter of self-organization of vortices is the energy barrier for flux creep and not the current density. Power spectrum of the magnetic noise due to vortex avalanches is calculated and is predicted to vary with time during relaxation.

Jan 1, 2006

By Vladyslav M. Sokolov

The cost effective and environmentally friendly recycling technology was developed and tested. It enables utilization of the fine nickel-base superalloy scrap in a form of heavily oxidized scarfing granulates. The process of granulates generation was discussed in details. Their properties were investigated. The results of literature search showed anticipated sufficient improvement of the properties of cast iron by its alloying with the elements from the scarfing granulates. The novel alloying approach is based on the two stage reduction operation. Firstly thegranulates were partially reduced in a solid state by their exposure with powdery carbon at the range of 1550 ? 1700°C. Then the gotten product was efficiently introduced into liquid iron since it has a form of fine natural agglomerates for arranging the optimal conditions for reduction of the granulates. The thermodynamic evaluation demonstrates higher reduction efficiency of carbon and silicon dissolved in iron than of the same elements in a form of the separate phases. The considered process partially provides itself by energy since the reaction of reduction of the chromium oxide by silicon dissolved in liquid iron has exothermal character. The mostly complete extraction of Ni was received. The sufficient reclamation of Cr was gotten at the same time.

Jan 1, 2006

By Tarasankar DebRoy

Professor Robertson’s recognized research on metallurgical thermodynamics and kinetics for over 40 years facilitated the emergence of rigorous quantitative understanding of many complex metallurgical processes. The author had the opportunity to work with Professor Robertson on liquid metals in the 1970s. This paper is intended to review the advances in the quantitative understanding of welding processes and weld metal attributes in recent decades. Over this period, phenomenological models have been developed to better understand and control various welding processes and the structure and properties of welded materials. Numerical models and animations of melting, solidification and the evolution of micro and macro-structural features will be presented to critically examine their impact on the practice of welding and the underlying science.

Jan 1, 2014

By Kevin L. Purdy

The Process Technology Center of Phelps Dodge Mining Company (PDMC) .operates several test facilities in support of PDMC's hydrometallurgical operations. Installations for small leach columns, 15 cm. to 60 cm. (6 in. to 24 in.) in diameter, and large leach columns, 1.8 m. (6 ft.) in diameter, are complemented by a test facility for SX/EW operations. The history of and reasons for the development of these facilities: are described and original standard equipment is discussed. A primary goal in constructing these facilities was achieving a high degree of flexibility to allow for testing of new equipment and new leaching and SX/EW technologies as they are developed. Along with this challenge, construction of a filly integrated SX/EW test facility on a small scale brought its own set of challenges.

Jan 1, 1999

By Toshihide Takenaka

Improvement of corrosion resistance of Mg metal by addition of rare earth metal (RE) was studied, and the effect of surface oxide layer with RE was investigated. The corrosion resistance of Mg was remarkably improved by adding a small amount of RE, and the suitable RE content was clarified. The corrosion resistance of Mg was particularly bettered by conversion coating using a solution including both RE(NO3)3 and Mg(NO3)2. This result indicates that the surface oxide layer consisting of both Mg and RE gives good corrosion resistance to Mg metal. In this study, direct electrodeposition of Mg metal containing RE was also tried in molten chloride with RE chloride, and it was shown that electrolysis could be performed stably. The RE content in the deposited Mg metal was depended on the concentration of RE chloride in the bath and the cathode potential, and Mg metal containing the suitable RE content for its corrosion protection was obtained easily by direct electrolysis.

Jan 1, 2006

By A. Alvarez

In this work, mesophilic and thermophilic cultures have been used in the presence of silver as a catalyst. Chalcopyrite and byproducts of bioleaching were characterized in order to: a) obtain information about the kinetics control of the process, and b) explain the different behaviour observed during the mineral attack. With thermophilic microorganisms (68°C and Norris medium as nutrient) the reaction stopped at approximately 65% copper extraction, with and without Ag ion addition as a catalyst. The remaining chalcopyrite appears surrounded by hydronium jarosite (with ammonium ion in substitution in the "alkaline site"), goethite and elemental sulphur. With mesophilic cultures (35°C and 9K medium as nutrient) the reaction stopped at approximately 25% copper extraction (without Ag) and approximately. 85% extraction (with Ag). In both cases, the remaining chalcopyrite was surrounded by agglomerates of ammonium jarosite (with hydronium ion substitution in the "alkaline site") and some iron oxides and/or hydroxides.

Jan 1, 1999

By S. Shrivastava

A structure based model has been developed for the prediction of viscosities of K20-B20, melts. These melts exhibit an anomalous behavior of viscosity with continuous variation in B203 content. A maximum and a minimum are observed at low temperatures, which disappear on raising the temperature above the softening range. The addition of K20 to the borate melts causes two opposing phenomena: (1) depolymerization effects and the related breakdown of network structure resulting in the formation of singly bonded oxygens, which weakens the structure and hence causes a decreases in viscosity, and (2) the formation of four coordinated borons (BO4 tetrahedra) which strengthen the structure leading to an increase in the viscosity. The structural changes taking place in these melts on varying the temperature and the alkali content have been reviewed and are incorporated in developing this model. The predicted values are in excellent agreement with the experimental values over the whole temperature and composition range.

Jan 1, 1992

By P. G. Schirk, D. J. Roth

ALTEK has developed a processing system that can receive large pieces of dross & bath, of various metal contents, and reduce and separate these highly metallic concentrates into oxides and non-metallics. This system achieves these results without grinding the metallics into fines. Its unique feature results in the preservation of metallic unit in its largest possible size, which allows for maximum .metal recoveries. The Tumbler, an ALTEK-Didion International joint development, and the ALTEK High Velocity Impacting System (HVIS) are the key elements to this process. This paper will explore the advantage of this cold cleaning system over the direct melting of the raw dross in the reduction of landfill waste. The system also works well for removal of the aluminum from bath from primary smelters.

Jan 1, 2000

By Peter Koh

The velocity solid charge attains when dropping down concentrate chutes is an important boundary condition when developing mathematical models of flash furnace burners and reaction shafts. In this work an experimental rig was developed to measure the velocity attained when nickel concentrate and sand were dropped down a vertical pipe 3m long. The velocity measurements showed that the nickel concentrate did not fall as individual particles. The measured values of the velocity approached, but did not attain, those calculated for solid bodies, the disparity being attributed to friction at the pipe wall and fluid drag losses. After falling 2 m velocities between 5-6 m/s were attained. The analysis was extended and applied to understanding the intermittent problem of puffing which sometimes occurs from the top of the concentrate chute. The pressure at the bottom of the chute is the net result of two opposing pressures, namely that developed by (a)the process air entering through the velocity control device, and (b) the solids falling down the concentrate chute. Flow back up the chute occurs when the former exceeds the latter. The process air pressures in the burner were obtained from CFD simulations of a full burner. Variables considered included air speed through the velocity control device, drop height and furnace draft. The analysis was useful in highlighting the operating conditions which were conducive to puffing and in establishing procedures to minimise its occurrence.

Jan 1, 2006

By Yuanbo Zhang

Keywords: Complex Iron Ores, Roasting, Tin, Zinc, Pellets, Comprehensive Recovery. The complex iron ores containing tin, zinc are typical refractory ores. Large reserves of the ores are found in China and have not been utilized efficiently so far. A new process of tin and zinc recovery and pellet preparation from iron concentrate containing tin and zinc by controlled atmosphere roasting is developed in this investigation. The results of 2573 N/P compression strength of product pellets, the 91.49% and 82.22% volatilization of tin and zinc respectively, are achieved for a concentrate containing 0.39% tin and 0.28% zinc. The strength and chemical compositions of the pellets meet the requirement of blast furnace ironmaking. Volatilization mechanism of tin and zinc are investigated. Thermodynamic study shows that the reduction balance curves of SnO2(s) and SnO(g) are proximate in the presence of carbon, and the standard formation free enthalpy of FeO and SnO2 is also approachable. Therefore, it is difficult to realize the complete volatilization of tin in the form of SnO(g) by selective reduction. But SnO2(s) and SnO(g) will form SnCl4(g) or SnCl2(g) in the presence of chlorides and can be easily volatilized from the ores.

Jan 1, 2005

By José Roberto de Oliveira

Based on literature review one can see that the main objectives of MnO reduction is the comprehension of slag interactions and reactions with other elements beyond carbon. That's because it is worthwhile to study pure MnO reduction, where there will be not oxides interaction and just carbon will be the reduction agent. By a thermodynamic analysis we know that Si can react with MnO, then it's important to study this influence, so as Mn content. Our work aims to develop kinetics parameters for the MnO reduction, varying Mn and Si contents in bath. This has been given by pressure measure of CO in a Fe-C bath. The CO is generated by the oxide reduction with carbon. It has been proved that: - Mn content decreases the MnO reduction; - the MnO reduction is mainly influenced by Si content in a bath containing Iron, Carbon and Manganese so as Silicium

Jan 1, 1997