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By Rong Yang, Qijie Zhai, Wenbin Xia, Changjiang Song

"Tills paper focus on the influence of carbon content and cooling rate on the microstructure and phase formation of Fe-Mn-C alloys under near-rapid solidification. When manganese content is about 11wt.%, more s-martensite can be obtained with cooling rate increasing when carbon content is 0.14wt.%, the formed phase changed from a phase to y phase when 0.74wt.% carbon is added to the samples, and when carbon content up to 2.1wt.%, carbide can be obtained in the sample. A host of stacking fault, which attributes to the strain-induced martensite, can be observed in the sample. The microhardness increased with cooling rate increasing, and under the same cooling rate, the microhardness of samples with 0.14wt.% carbon is highest.IntroductionTo obtain high performance materials is eternal pursuit of material science research. Material scientists have explored many new ways to obtain high performance materials from long time ago. Rapid solidification is one of most popular ways to produce advanced materials by obtaining metastable phases, because it is widely known that the solidification of metals in metastable phases gives access to a whole range of materials with novel properties [1]. Furthermore, nowadays metastable materials have been extensively used in many fields, for example, many of our modem high performance materials such as steel products or aluminum alloys for aeronautical applications are in the form of metastable rather than stable phases [1]."

Jan 1, 2012

By Merete Tangstad, Lars Klemet Jakobsson

"Slag refining is a promising refining method for boron removal from silicon as a part of a metallurgical route for production of silicon for solar cells. There is, however, limited data on the distribution of impurity elements between silicon and different types of slags. In the present study, the distribution of boron and calcium between silicon and slag were determined at 1600 °C for calcium silicate slags with a CaO/SiC>2 ratio between 0.65 and 1.3. An almost horizontal linear trend was found for the distribution of boron between silicon and slag, and the borate capacity was found to follow the relationln(CB0, ) = 30.8 + 2.96-V (1)where V\s the CaO/SiCh mass ratio within the range of the experiments.IntroductionSolar grade silicon feedstock contributes significantly to the total cost and energy required to make crystalline silicon solar cells. A less expensive and less energy requiring method of solar grade silicon production is therefore needed in order to make crystalline silicon solar cells more viable as an energy source. Silicon is an abundant element and the manufacturing cost of solar grade silicon is therefore mainly determined by costs related to purification of metallurgical grade silicon. The Siemens process is the most common process today, but it is an expensive and highly energy requiring process that gives silicon with a higher purity than is needed for crystalline silicon solar cells. A cheaper and less energy requiring method for production of solar grade silicon can either be achieved by modifying the Siemens process or by using a new production method. Purification of metallurgical grade silicon through a metallurgical route is a promising method that is already in use industrially. It has however proven to be hard to lower the boron content to 0.3 mg/kg or less, which is the requirement for most p-type crystalline silicon solar cell manufacturers. Slag refining is seen as one of the most promising approaches that can be used to bring down the boron content to the required level, but there is not much data on how boron is distributed between silicon and binary calcium silicate slags [1-4]. The distribution of boron between silicon and calcium silicate slags at 1600 °C has been studied in this work, and the obtained data has been used to calculate the borate capacity of binary calcium silicate slags."

Jan 1, 2012

By M. Nienoord, O. S. L. Bruinsma, J. A. F. M. Schade Van Westrum, W. H. Sillekens, B. Mehmetaj

Recycling of aluminium is an effective way of enhancing the efficient use of energy and limiting the burden on the environment. Where cascade recycling is an established way of using reclaimed aluminium, closing the recycling chain is currently hampered by the unavailability of suitable techniques for refining contaminated scrap on an industrial scale. To overcome this problem, purification based on fractional crystallisation appears to be a promising option. This implies that the material is to be processed in the semi-solid state; that is, at a temperature where a solid and a liquid phase co-exist. In the current paper, it is shown that zone melting can serve as an indi.cative test for assessing the refining potential of fractional crystallisation processes, since they are both based on the same thermodynamic principle. Next, the results of zone-melting experiments are presented for some representative aluminium model alloys. The BPS-model (developed by Burton, Prim and Stichter) is used to interpret these results, from which it is concluded that the model needs extension to obtain a predictive tool for fractional crystallisation processes.

Jan 1, 2000

By M. Sripathy, K. V. Sharmal

"The conventional fiber reinforced plastic does not participate in the plastic deformation or enter the large plastic deformation state during collision. On the other hand, sandwich structure allows more plastic deformation, which improves the energy absorption efficiency. The objective of this study is focused on the investigation of the crushing of sandwich structure made from sisal / coir / bamboo/ glass fabrics as reinforcement and with polyester resin to form the composites skin and with polyurethane foam as the core. Experiments were conducted, showing that the underlying crushing mechanism of sandwich structures is very different from that of solid-section thin-walled structures. When a sandwich is subjected to crushing, the core deforms in the shear mode and the face bends independently. The damage is through the width zone of crushed foam core accompanied by a residual crushing in the foam. It is shown that such damage causes a significant reduction of compressive strength. Results show that glass/polyester and bamboo/polyester skin based sandwich structures have superior compressive strength. Coir /polyester based sandwich structure come next to glass/polyester sandwich structures in this aspect which is then followed by Sisal /polyester based sandwich structures.IntroductionCellular polymeric foam sandwich structures are often employed in shock mitigating applications. The cellular polymeric foam has several favorable properties, such as, low density, relatively high strength-to weight ratio and a significant degree of crushability. This high crushability is the result of the large void ratio in such materials, which also facilitates the collapse of cell walls via bending and buckling [1]. A few feasibility studies on FRP sandwich panels show that the panels efficiently provided high mechanical performance for minimum weight [2]."

Jan 1, 2012

By Kurt Svens

"As zinc consumption is gradually increasing all the time in the world, many zinc plants are looking for possible expansions. As the sulphuric acid market as well as the fertilizer market in many areas is saturated, the costs for the roasting-acid plant section of the zinc plant will create problems when making feasibility calculations for possible expansions. For solving the customers' situation, two proven zinc concentrate direct leaching technologies are available. A third one, which is possible, does not have any industrially proven applications in the zinc area.IntroductionTime to time, the zinc plants in the world scrutinize their operations with respect to their cost efficiency, the total zinc recovery and the near-by or far-away consumer markets, especially the for zinc and sulphuric acid. Their preliminary profitability calculations can show that a possible total expansion is not economical, when they are looking to expand the whole roasting/acid plant - leaching - solution purification - electrowinning - casting route, as the possible market price for the sulphuric acid is low or the sulphuric acid market is too far away. Based on these facts, their economical study often indicates that implementing a zinc concentrate direct leaching option could be more favourable. Regarding this situation, several aspects concerning three alternative direct leaching methods will be discussed, of which pressure leaching and the atmospheric leaching processes have several industrial applications in the zinc industry, as the ultrafine grinding - conventional leaching process at present has none. As iron is also dissolved during zinc concentrate direct leaching, iron removal processes generally used in the zinc industry are additionally discussed below."

Jan 1, 2012

By John A. S. Green, J. Gilbert Kaufman, Subodh K. Das

"The aluminum industry is a leading proponent of global sustainability and strongly advocates the use of recycled metal. As the North American primary aluminum industry continues to move offshore to other geographic areas, such as Iceland and the Middle East, where energy is more readily available at lower cost, the importance of the secondary (i.e., recycled metal) market in the U.S. will continue to increase. In the past, the recycling industry had been synonymous with the collection of aluminum beverage cans. However, as the opportunities for aluminum recycling have multiplied in motor vehicles, building and construction, and aerospace, these market are getting additional scrutiny for optimization of recycling strategies.Accordingly, the secondary industry can now draw upon a much wider range of product forms and alloys for its raw material, but this in turn brings issues of alloy sorting, impurity content, and control as the material is remelted and recycled into new product forms. The purpose of this paper is to take an integrated, industry-wide approach to look at the recovery of material from demolished buildings, shredded automobiles, and aging aircraft, as well as from traditional cans and other rigid containers. Attempts will be made to assess how the different alloys used in these separate markets can be recycled in the most energy efficient manner.IntroductionIn his recent book “Aluminum Recycling”[1], Mark Schlesinger points out that in traditional extractive metallurgy, the raw material used to produce a metal is mined from the earth and then is separated from other gangue minerals and impurities. In aluminum recycling, however, the ore body consists of scrap metal found on the ground, rather than in it. He further notes that scrap comes with its own variety of gangue and impurities such as painted coatings, other metal attachments, and even dirt and other contaminants. So, while the recycling process still requires some refinement and expenditure of energy, the effort and energy involved is much less than traditional mining."

Jan 1, 2008

By Frank Field, Elsa Olivetti, Randolph Kirchain, Elisa Alonso, Gabrielle Gaustad

"The primary technological challenge to increased use of secondary raw materials is the presence of undesirable elemental species in scrap streams. Recent literature indicates that this may become exacerbated by accumulation of impurities over time. Devising strategies to mitigate this problem depends upon understanding the mechanisms of accumulation. This paper takes a first step at characterizing the extent of this issue by presenting a simple analytical model of recycling rate for materials experiencing exponential growth. Low potential recycling rates limit accumulation due to dilution. Empirical analysis of several major materials indicates that, even for current recovery rates, theoretical recycling rates can reach above 60%, making accumulation issues a possibility.IntroductionIt is well known that recycling of secondary materials can provide significant environmental and economic benefits. Energy savings, in particular, can be quite large when substituting secondary materials for primary. Nevertheless, over the past decade, the recycling rates within the U.S. of many materials appear to not be increasing as rapidly as one would predict or even at all (Figure 1). While many barriers exist to increasing materials recycling, one that is cited consistently by the literature and producers[1-3] is compositional limitations; that is the mismatch between the characteristics of secondary materials and those desired for the finished goods into which they would be transformed..One particular aspect of compositional limitations that is receiving increasing attention is the potential for progressive deterioration of the quality of secondary raw materials streams. For some materials, for example paper or polymers, this phenomenon is inherent and relatively rapid[4, 5]. As such, it is well documented and plays a significant role in recycling decision-making even for prompt or in-house material recycling. Conceptually, this issue can manifest in other secondary materials as well, albeit through a different mechanism.As materials are mixed, used, and reprocessed during recycling, they come into contact with and often pick up other elements. The presence of these, so-called, tramp elements alters the original known composition, possibly requiring additional measurement and processing and may even preclude economic, productive reuse; ultimately, this unintentional pick up is unwanted. A growing number of studies and literature would suggest that accumulation of unwanted elements is an emerging problem, in most recycled material streams. Table I provides a brief literature review of various recycled material streams and the accumulated elements noted as problematic by various authors"

Jan 1, 2008

By Kaixi Jiang, Lei Zhang, Sanping Liu, Yufang Wang, Xiaoping Zou

"Molybdenite concentrates are usually treated by roasting, but low concentration SO2 pollution is a problem. Extraction of molybdenum and rhenium from molybdenite concentrates with a pressure oxidative leaching (POX) and solvent extraction (SX) process was studied. A series of POX-SX laboratory and pilot tests were carried out on the molybdenite concentrate. In the POX stage, more than 95% rhenium and 15-20% molybdenum were leached into solution. Solvent extraction recovered the rhenium and molybdenum from the POX solution. The extraction rates of Re and Mo were above 98%. The loaded organic reagent is stripped with ammonia. The stripping ratio of Mo is more than 98%. Compared to the roasting process, the total recovery of Mo increased from 93% to 97%, and Re from 60% to 90%. In the coming five years, POX-SX technology will be competitive in China.IntroductionMolybdenite is the main resource for the production of molybdenum, and about 99% of the total molybdenum was extracted from molybdenite. Rhenium is one of the important new materials in national defense, space flights, nuclear energy and electronics, because of its high melting point, high strength, plastic properties and significant creep resistance. There are no single rhenium ores in the world; rhenium mainly co-exists with molybdenum. Consequently, molybdenite is also the main resource for the extraction of rhenium."

Jan 1, 2012

By C. E. M. Meskers, U. Boin

"The increasing use of coated magnesium in consumer products results in creation of coated Mg scrap during product manufacture and after End-of-Life product treatment. Currently this material is generally not recycled, leaving a material resource unused. Closure of the magnesium cycle in a sustainable manner is necessary. In order to do so, the effect of coatings on the recycling process has to be quantified, predicted and minimized. For this purpose metrics have been developed, based on first principles supported by detailed understanding of the recycling process. The developed 3D metric enables quantitative assessment of the recyclability and links coating design, product design and recycling to each other in a visual manner. The parameters that form the metric can be measured and predicted, hence an engineering basis for Design for Sustainability of coated magnesium is provided.IntroductionEvery product progresses through the four phases of the product life cycle depicted by figure 1. In each phase residues are created. Their amount and composition is largely determined by the complex material combinations created/invented during product design in the manufacture phase. Compared to the ideal cycle the magnesium cycle is far from closed (fig. 2). Most noticeable is absence of the link between the EoL phase and raw materials production. A closed cycle only exists for class 1 scrap, which goes from the product manufacture phase directly to production from industrial material and returns to the manufacture phase as magnesium alloys. The four problematic streams are marked by ???. Coated semi-products are present in two of the four residues, namely in rejects and collected scrap. When these semi-products are recycled the amount and composition of the dross and salt slag residue is affected as well.During product design selection of the coating takes place, fixing the coating character¬istics and properties from this moment on for the rest of its life cycle. The choices made in the manufacturing phase are therefore critically linked to the recyclability of coated semi-products as well as the sustainability of the magnesium cycle as a whole. Sustainable closed life cycles, in which the quality of materials is preserved and residue creation and resource depletion are minimized, can be attained by selecting the appropriate alternative during product design. To realize this the effect of design choices on the life cycle and more specific the recycling process has to be known and quantified."

Jan 1, 2008

By Masayasu Kawahara, Toshiyuki Kozuka

"Lorentz force, which has the functions of wave suppression and mixing control, is very useful for many metallurgical processes. In this paper, it is found that vertical Lorentz force which can change 'the gravitational force is able to modify the dispersion relation of the surface wave generated by gravity and also modify the instability phenomena on the interface so that the lower layer can be scattered into upper layers to realize the strongly mixed region.IntroductionIn metallurgical industries, recently, a new direction of process developments is required backed not only by severer operating conditions, e.g. small amount production, rapid refining, etc. but also by environment and energy problem. Because almost technologies in conventional processes have saturated, an innovative process, which can break the limits in the conventional processes, is now strongly required. Especially, controlling of mixing phenomena between two liquid phases is considered to be one of the most important technologies for the promotion of slagrnetal reaction, wave suppression, etc. On the other hand, electromagnetic forces which have various functions have been applied to many processes. And Lorentz force is able not only to suppress the wave motion of molten _metal surface but also to promote the mixing or separation of two liquids. In this paper, new controlling methods of mixing phenomena between two liquids are proposed, where a direct electric current and a stationary magnetic field are utilized. Vertical Lorentz force due to the interaction between the electric current and the magnetic field can modify the gravity force so that the dispersion relation of surface wave and the instability on the interface can be change to improve or develop the innovative processes(l,2).In case that a direct electric current is imposed on two liquid layers with a stationary magnetic field, Lorentz force of each layer becomes different due to the difference of electrical conductivity. If Lorentz force acting on the lower layer is stronger than that on the upper layer, resonance frequency of the wave motion on the interface due to the gravity can be shifted from the frequency of a outer disturbance to suppress the wave motion. And also, the lower layer can be scattered into the upper layer as liquid particles by an instability phenomenon."

Jan 1, 2000

By Gaifeng Xue, Lijun Lu, Honghui Fang, Jiannyang Hwang

"Steel slag has been stockpiled in many steel mills due to its poor performance in various construction related applications. Free lime in steel slag has been considered as a major barrier for its utilizations. Composite of steel slag and powders of granulated blast furnace slag have been found an excellent cementitious material for concrete. Portland cement is not required in this kind of concrete. Concretes with various amounts of steel slag and powders of granulated blast furnace slag additions have been investigated. Physical and chemical properties of the products were examined. High performance concrete can be obtained. Field testing of the concrete products was conducted for various applications, including buildings and pavements, and the results demonstrated the soundness of the concrete. Drill cores of field tested concrete, with ages up to 26 years, were examined for the microstructures under SEM.IntroductionIn the steel industry, a major source of the solid waste is steel slag. Steel slag has poor stability in construction applications. This is a major reason that only a small amount of steel slag has been utilized. Some of the reported applications include the land filling/creation in the sea, road base materials, soil treatment for acid neutralization and micronutrients supply, and sintering aid in the sintering plant of the steel industry [1].To solve the stability problem for using steel slag as construction materials, the common approach is to find a method capable of depressing or eliminating the expansion of steel slag. Free lime in steel slag is the major component that causes the expansion. Aging and hydration pretreatment of free lime in steel slag are the well known methods for increasing the steel slag stability. However, there has been limited success on these approaches due to that a large portion of free lime is locked in the grains during the pretreatment process."

Jan 1, 2012

By Shichao Zhao, Ke Xie, Qijie Zhai, Wenbin Xia, Yuanyi Guo, Changjiang Song

"This paper investigated the structure evolution and phase formation ofFe-(11,13,15wt.%)Mn alloy under near-rapid solidification conditions. It is found that the area ratio of equiaxed zone in the Fe-13Mn alloy is the largest. And the primary dendrite arm spacing of Fe-(11,13,15wt.%)Mn alloy increased clearly with increasing distance from the surface. The volume percentage of HCP phase increased with increasing manganese content in the range from 11 pct to 15pct.IntroductionThe developing trend of automobile is the energy conservation, enviromnent protection, light weight, and high security. So the material would be required to the higher strength, higher plasticity and more likely to processing of automotive steel. Fe-Mn based alloys is considered as a potential material to the third generation automobile steel for its high damping performance [1], good mechanical properties [2-3], and high young's modulus [4]. And it is important that metastable HCP phases of Fe-Mn based alloys, which attracts technological interest for theoretical and experimental research [5-6].Metastable materials have been extensively used in the area of iron steels. Among various fabrication methods for high performance materials, rapid solidification is one of most popular ways to produce advanced materials by obtaining metastable phases. The solidification of metals in metastable phases provides access to an extended range of materials properties with novel properties [7]. Thus, in this work, Fe-Mn alloy metastable materials prepared by near rapid solidification is studied."

Jan 1, 2013

By Chunyang Guan, Jilai Xue, Jun Zhu, Qiaochu Liu

"Al-Sc Alloys have showed many advanced properties for a wide range of industrial application, which is usually produced using thermal reduction process. This work is aimed to develop an electrochemical process to make Al-Sc alloy using industrial Hall aluminum reduction cells. The experiments have been carried out in a lab cell where NaF/AlF3-Al2O3-LiF as electrolyte, Sc2O3 as raw material, and liquid aluminum as cathode were used at operating temperature of 950 °C. The resulting Al contained 0.2 - 0.5 wt.% Sc that is the common range in its content for advanced applications. However, a small fraction of Sc was found from thermal reduction at Al melts interface. SEM-EDS and ICP-AES analysis showed a uniformed distribution of Sc at varying locations of the Al-Sc alloy sample. In addition, a higher Sc content in Al-Sc alloy can be obtained with introducing ultrasound through the cathode than that without it.IntroductionIn recent years, scandium has been investigated as an alloying element for aluminum alloys. With addition of a small amount of Sc, Al alloys can improve the strength, weld ability, resistance to re-crystallization and corrosion resistance [1-3]. Due to their advanced properties and potential applications, the demand for Al-Sc alloys will increase in the future. However, the difficulties in reduction technologies and the high costs in production process may limit their expansion in application areas.The current major method of producing Al-Sc alloys is to mix Sc into Al by melting Al-Sc master alloy. This alloying process has several technical problems, such as easy segregating and heavy burning loss, etc. The price of Sc metal or starting material is also high, so the mixing process is an expensive alloying method. Molten salt electrolysis is alternative method to prepare RE metal and RE alloys [4, 5]. It also can reduce the segregation of alloying elements. Sc2O3 is an ideal material as raw material with low price and decomposition voltage. Some work has proved that Al-Sc alloys can be obtained by electrolysis Sc2O3 directly in cryolite [6-8], or CaCl2 molten salt [9]."

Jan 1, 2012

By M. A. Halim, V. I. Lakshmanan, T. Sheikhzeinoddin, R. Roy

"Chloride metallurgy is emerging as an alternative process for the production of base metals. Process Research ORTECH Inc. (PRO) has been at the forefront of technological development of chloride metallurgy. PRO has developed an innovative technology for the production of high purity titanium dioxide, iron oxide and vanadium pentoxide from ilmenite ores and concentrates. PRO is also developing its proprietary mixed chloride technology for the extraction of vanadium from other sources such as oil shales. In this paper, results from the test work conducted at PRO for the extraction of Ti and V using a mixed chloride lixiviant are presented.IntroductionTitanium and vanadium alloys and compounds have numerous industrial applications. Titanium dioxide is used in paints, plastics, rubber, paper, inks, textiles and a number of other miscellaneous applications. Currently nanosize T1O2 is being investigated for application in the cosmetics industry. Inorganic sunscreens mainly use T1O2 or ZnO particles, which reflect and scatter ultra-violet light. T1O2 nanomaterial is also finding application in smart construction materials and coatings, as a photo-catalytic converter. Nano TiO2 can catalyze the dissociation of NOX gases and other automotive emissions, thereby reducing the smog in urban centers. After the construction material is exposed to sunlight or ultra-violet light, the T1O2 is photo-activated and degrades the pollutants.Titanium metal and titanium dioxide are produced from ilmenite (FeTiOs) or rutile (naturally occurring T1O2) ore. Only about 6% of the titanium resources are used to produce titanium metal and the rest is used to produce T1O2. Many of the titanium ore deposits currently have unacceptable levels of transition metals which limits their processing by conventional routes."

Jan 1, 2012

By Orion Ciftja, Arjan Ciftja

"The directional solidification method is routinely used to produce polycrystalline silicon, an important material for the photovoltaic (PV) industry. The form of the solid-liquid interface during solidification has considerable influence on the material quality. The dissolved impurities and the solid inclusions above the solidification front affect the interface and may cause interface breakdown. We investigate the effects of pushing and engulfment of silicon carbide (SiC) particles by the solidification front during directional solidification of silicon. We employ a 12kg directional-crystallization furnace to cast the molten silicon. We use upgraded metallurgical grade silicon with low concentrations of metallic impurities (< 5ppm) and a high content of carbon (700 ppm) present as SiC particles. Samples from the cast polycrystalline silicon ingots are investigated by light microscope. The expected interaction of impurities with the solidification front is investigated theoretically using empirical models. The data obtained from the models are in good agreement with the experimental results.IntroductionDirectional solidification is a well-known method for producing multi-crystalline silicon for the PV industry. In this method a planar front, achieved during solidification, results in a clearly defined interface between the solid and the liquid phase. The solubility of major impurities is higher in the liquid than in the solid phase. Therefore, directional solidification will work as a purification process where the impurities are retained in the liquid phase [1]. Apart from the process of removing the dissolved elements in molten silicon, the directional solidification plays also another role. It will interact with the solid particles that may be present in the melt. When a liquid containing an insoluble particle is solidified, three distinct interaction phenomena are observed: engulfment of particles, continuous pushing, and entrapment [2]. The term “engulfment” is used to describe incorporation of a particle by a planar interface, and the term “entrapment” is used for particle incorporation by a cellular or dendritic interface (see Figure 1) [3]."

Jan 1, 2014

By Luiz R. P. De Andrade Lima

This paper presents a mathematical model for the oxide copper ore heap leaching process. The data used in the model include physical-chemical, .geometrical and operational data, as: leachable metals ore contents, .flow rate and acid concentration, parameters of passivity, ore size distribution, the average residence time of the solution in the heap, height, irrigated area and weight of ore in the heap. In this model the heap is divided into horizontal and plane layers of constant area. The flow of the liquid in the heap is considered unidirectional and the solid-fluid reaction model is considered under diffusive control. The average residence time of the solution into the heap and the apparent effective diffusivity of the acid through the ore particles have .a significant influence on the rate of the copper extraction and its concentration in the pregnant solution; therefore these parameters are used in the model calibration. When this algorithm was applied to a laboratory test, the results showed that the model is adequate to predict the process performance.

Jan 1, 1999

By Raj Mutharasan

The phenomena of gas-molten metal reactions for the production of metal matrix composites consist typically of a combination of one or more gas transport steps and a liquid gas reaction step. Reaction products include such strength enhancers, grain refiners, or high thermal conductivity phases as TiC, AIN, SIC, Si3N4, TiN in aluminum alloys. Nitrides, carbides and oxides can be produced at various volume fractions and in fairly fine sizes (500 am to 5 um) in laboratory melts by Reactive Gas Injection method (RGI). Gas injection methodology to produce the reinforcements is attractive because it can potentially be scaled to production scales in excess of 10,000 kg/h. For continuous production, the reactant molten metal can be continuously fed into the .crucible where the reactive gas is injected. The molten metal phase reactant may also be involved in a controlling transport step, depending on its concentration and viscosity. It is well known that the reaction product reinforcement size and shape of these phases have significant impact on the physical, mechanical and thermal properties. The current state of knowledge is unable to predict the kinetics and growth of solid reaction products obtained. The primary goal is to develop a fundamental framework for the understanding and prediction of the particle size in such reaction systems. In addition, the role of gas transport, liquid hydrodynamics and decomposition are important issues. A reaction-transport model is being developed using a reaction, transport, and thermodynamic framework, both at macro and at atomistic level to assess gas - liquid interactions.

Jan 1, 1996

By G. P. Chaudhari, F. Warchomicka, M. Dikovits, V. Pancholi, C. Poletti

"The hot formability of a microalloyed steel with 0.16 wt-%C modified with N is studied by using processing maps. Compression tests of cylindrical samples are carried out using a Gleeble®3800 simulator in the range of temperature between 750 -1000°C and strain rates between 0.01-100 S-1. For this alloy, an Ar3-temperature about 740°C is determined by means of dilatometry. Processing maps are calculated using the modified dynamic material model developed by Murty and Rao for different logarithmic strains. For the instability map, the parameter Kj developed by the authors in previous works is used and compared with other instability values. Softening in the flow curves provoked by induced ferrite during deformation at low temperatures and low strain rates is reflected in the n-value. Light optical microscopy (LOM) and electron back scattered diffraction (EBSD) measurements are used to study the microstructure of the hot deformed samples to determine the deformation mechanisms active and to verify the processing maps.IntroductionProcessing maps offer a good possibility to optimize thermomechanical process parameters and to avoid defects in the products. Prasad et al. [1] developed the processing maps using the dynamic material model (DMM) and Murty & Rao [2] modified it. Processing maps consist of two superimposed maps: the dissipation efficiency and the instability map. The processing maps can be used to detect areas with a good hot formability, which are normally related to restoration of the material by dynamic recovery/recrystallization. For a high dissipation efficiency value and no instabilities, a good hot formability is predicted. In the DMM no storage of energy takes place and so the material is considered essentially dissipative, this is only true for high temperatures and high strain rates [1]."

Jan 1, 2012

By K. H. Bech, S. T. Johansen

"The mass transfer at fluid-fluid interfaces due to turbulent agitation is investigated theoretically. In particular a theory is derived for interface stresses due to interface energy and surface renewal. This theory indicates that surface renewal may take place if the geometry is sufficiently large and if surface tension is sufficiently low.By using a model for a typical turbulent structure we compute the interface mass transfer for a stressless interface and a fully interface. Results for the general situation is not presently available. The computed results are used to derive analytical expressions for the mass transfer based on turbulent kinetic energy and free stream turbulent length scales.One important application of the theory is the mass transfer at the electrolyte side of the bath-metal interface in the Hall-Heroult process. For this process we show that mass transfer should be expected to be of the rigid surface type."

Jan 1, 1999

By José Sancho, Julia Ayala, Purificación García, Begoña Fernández

"A study is carried out to see the adequacy of using flying ashes coming out from a Power Station to eliminate the copper present in waste cyanide waters that are generated in gold mines.Tests were carried out to see how effective the use of ashes taken from two Power Stations could become. Later, the tests are made using ashes coming from Narcea Power Station as this station is near the mine under study.The work is centred on looking for an economically adequate solution to close the waste decanting ponds of the mine. After several tests, a solution is reached through filtration in static layers.IntroductionThe use of coal to adsorb some water-soluble substances has been widely studied [1,2,3,4,] both in the treatment of drinking waters and in determined stages of selective detachment of cyanide gold complexes in cyanide lixiviation processes [5]. Flying ashes sent to the atmosphere by Power Stations as a sub-product of the combustion of this combustible are generally made of more of a 70 % of a vitreous aluminosilicated material and of an active residual material which may be changeable making them potentially useable as adsorbents. Nevertheless, the properties of each kind of ashes depend on the characteristics of the Power Station, of the combustibles being used, of the combustion system, etc.The aim of this work is to demonstrate the adequacy of flying ashes to eliminate the copper present in cyanide waters coming from gold mines either by adsorption or precipitation of the metal. For this study, tests are carried out with Asturian ashes which have a low quantity of lime. The results obtained in the tests demonstrate the effectivity of the method used. To be absolutely concrete, the work is carried out to establish the use of these ashes in the closing of Asturian installations of cyanide lixiviation"

Jan 1, 2008