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By B. G. Kelley

The MIDREX® Direct Reduction Process was developed during the 1960s by the Midland-Ross Corporation, which had pioneered shaft furnace technology and stoichiometric gas reforming for use in processing minerals. In 1969, the first MIDREX® Direct Reduction Plant was built in Portland, OR. Since then, 49 additional modules have been sold in 18 countries. For the last ten years, over 60 percent of the world's direct reduced iron has been produced in MIDREX Plants. During the quarter century since commercialization, many technical improvements have been made, including larger shaft furnaces, in-situ reforming, greater heat recovery, improved catalysts, and hot briquetting. Midrex continues to enhance the technology in the areas of economy-of-scale, energy efficiency, alternate fuels, and raw material flexibility.

Jan 1, 1998

By Chia-Chi Chiu, Meng-Chia Weng, Tsan-Hwei Huang

"This paper proposes a biconcave shape bond model for the distinct element method (DEM) to simulate cementation between two circular particles in geomaterials. Rather than an original parallel bond model between particles, the proposed model adopts the more realistic shape of cementation and considers the elastic response of cementation under external loading. The stress field and force-displacement relationship of the biconcave shape bond is based on Dvorkin’s theory, and three modifications are adopted: (1) A superposition method is applied to improve the correctness and symmetry of the stress field, and it also provides a method of addressing the status when both connected particles rotate; (2) To simplify the input parameters, the tangential movement is replaced by the normal deformation and rotation between particles; (3) To accelerate the calculations, variables are extracted in analytical procedures, which provide an efficient method for applying the bond model with only one matrix inversion. With these three modifications, the new biconcave shape bond model is created.To assess the validity of the proposed model, this study compared the elastic deformation in a single bond with an elastic analysis performed using the finite element method (FEM). After verification of the proposed model, a series of sensitivity analyses was performed to explore the effect of bond shape and the differences from the parallel bond model. For a single bond, the results showed that a biconcave model can represent the mechanical behavior of a biconcave shape bond and is effective with different bond shapes. The stress fields calculated by the biconcave model were more similar to the FEM results than those obtained using Dvorkin’s theory. The width and thickness of a bond have a considerable effect on its stiffness, and the variation of thickness decreases with the width of the bond. In addition, the required parameters can be acquired directly from real bond material rather than using the back analysis procedure for parameters.The biconcave model was further implemented in DEM software Particle Flow Code 2 Dimension to certify its applicability in geotechnical engineering. Using this model, a series of uniaxial compression test simulations was performed to analyze the macroelastic responses of specimens. The results showed that the macrotangential elastic modulus and Poisson’s ratio had a regular tendency, and they agreed with the stiffness variation in a microbond. This finding can assist in determining correlations between microand macroproperties and provides an innovative method for simulating the behavior of cemented granular material."

Jan 1, 2015

By Russ Darr

New methods and techniques in the field of hydrogeology are being developed constantly. One of these advances has been brought about through the use of inexpensive microcomputers. The formulas used in this paper and developed by Theis, Jacob, Glover, Keck, and Dupuit are not new. The methods by which these formulas can be solved are now available to all who wish to get faster, less expensive, and more reliable answers. These methods involve the solution of standard groundwater formulas using microcomputers. Examples and case histories of these methods are presented

Jan 1, 1980

By Theophilus Mensah, Kwame Awuah-Offei

Engineers face significant challenges when determining what geometry provides the most profitable and safe stope for extraction. Several techniques and optimization algorithms have been developed in recent years, but most fail to find optimal solutions because they are heuristic or LP-based without efficient geometric constraints. This paper presents a two-dimensional binary linear programming (BLP) model for determining the optimal combination of blocks in a stope that maximizes the economic value of the layout of stopes for a sublevel deposit. The work draws from Queyranne and Wolsey’s (2017 & 2018) formulations of tight constraints for bounded up/down times in production planning problems to formulate novel and efficient geometric constraints along with geotechnical and grade constraints for the BLP stope layout optimization problem. Results from the model indicate that it is possible to formulate efficient shape constraints in LP-based approaches. The model used for the numerical example contained 144 valuable blocks out of 774 blocks, which translates into an economic value of $53.21M. The BLP model selected 60 valuable blocks and 13 waste blocks that met all constraints translating into a maximum economic value of $34.4M in 1.83 hours within a gap tolerance of 0.00%.

Jun 25, 2023

By G. T. van Rooyen

In this overview of materials engineering, the author, drawing on his long experience from his student days until the present (emeritus professorship), briefly recounts the main developments in this field: dislocation theory, fracture problems, and the development of alternative materials such as ceramics and polymers. He then takes a look at the future, in which he foresees a greater demand for materials engineers, and leading roles for universities and technikons in collaboration with industry.

Jan 1, 1996

By COREY C. BRAYTON

OUR first air travel began at Barranquilla on a trip to the platinum dredging-operations at Andagoya. The fare is based on a minimum weight of passenger, and I will have to admit that the minimum is too low. To make this trip by boat would have necessitated going back to the Canal, thence down to Buena Ventura, and up the San Juan river, which would have taken, counting delays, two or three weeks. The time by Scadta airplane was six hours. We stopped at Cartagena for a day to look over that historic city. The route from there lay along the north coast to the mouth of the Atrato river, then up this river, over the jungle, and over a divide some 300'ft. in elevation and down the San Juan river a few miles to Andagoya at the junction of the Condoto. The General

Jan 1, 1930

By T W. C Stambolie

Coalmines, like any other mine, generally involve the classic three-staged approach to mining studies; namely concept, pre-feasibility study (PFS) and feasibility studies (Cusworth, 2012). Subsequent to these studies, and in instances parallel to these studies, the commitment to an environmental impact statement (EIS) is made in order to secure both state and federal development consent. In recent times, the sentiment to both mining and coal is changing whereby the traditional approaches to mine planning and economic evaluation is complicated by evolving environmental legislation, expectations and time frames. It is all too common to take shortcuts in the development of projects in order to create the perception of cost savings and expediting the delivery timeline. Atkins (2016) points out that: boards of so many small to mid-tier mining companies, and a few majors, focus on relentless project delivery too early in the project process, with so little time and effort applied to risk analysis and option development. Unforeseen risks can cost any timeline or budget far more than the effort required assessing and mitigating these. The ultimate risk to any feasible coal project is that of environmental approval and achieving development consent.CITATION:Stambolie, T W C, 2016. A black canvas – planning a greenfield coalmine in New South Wales, in Proceedings Life-of-Mine 2016 Conference , pp 31–35 (The Australasian Institute of Mining and Metallurgy: Melbourne).

Jun 28, 2016

By R. R. Smith

The meaning of the title, "Blank Piece of Paper," refers to the need for management to take a completely fresh viewpoint to the problems facing our industry. These problems are so severe and some so new that conventional thinking may not be adequate to resolve them. Innovation has to be a part of every company's approach to the solutions, our concept is to start with a "Blank Piece of Paper.' The objective of 'this paper is to outline steps which can be taken to improve the profitability of a mining business. This is not an examination of technical solutions to individual problems, but rather recommendations for overall change in management thinking. This philosophy is based on our actual, hands-on experience in major open pit operations worldwide over the past 25 years.

Jan 1, 1987

By Nan H. Lee, Christopher J. Hunter, Stephen H. Chung

Several factors affect the productivity of mining operations. The geological structure of a mineral deposit and the fragment size of blasted material are considered to be most influential. It is well known that productivity varies with mucking cycles and that this is related to the explosive energy produced by a blast.

Jan 1, 1991

By Larry Mirabelli, David Lilly

In 1777, the French naturalist, Georges Louis Leclerc, Compte de Buffon developed a statistical technique to estimate the width between two parallel lines by randomly throwing a needle at the two lines and counting the number of times the needle intersected one of the two lines. By knowing the length of the needle, the distance between the parallel lines could be estimated. This analysis was named the “Buffon’s Needle Problem”.

Jan 1, 2008

By D Linn Coursen

Detonation propagates in the subject blasting agent at about 2.7 km/sec when it is heavily primed but explosion propagates in it at only about 0.43 km/sec when it is lightly primed. When propagating at 0.43 km/sec, it produces a borehole pressure that is slightly less than 1 kb, but no yellow fumes or other sign of incomplete reaction. It is a pumped AN/emulsion blend to which additional water is added by circumferential injection at the inlet of the hose through which it is pumped.

Jan 1, 1994

By Marcus Neves, Eventomar Junior, Adilson Castro, Leandro Silveira, Sérgio Augusto

The collapse of the Vale S.A. mining tailings dam in 2019, a tragic event that shook Brazil and the world, had consequences that transcended the immediate pain and devastation. Among them, the suspension of rock blasting activities in several mines in the Quadrilátero Ferrífero region of Minas Gerais, Brazil. This measure, taken as a precaution and with the aim of ensuring the safety of nearby geotechnical structures and the population, had a significant impact on the mining production chain. To overcome these challenges and resume blasting activities in a safe and sustainable manner, the mining industry has been dedicated to developing and improving solutions. One of the promising alternatives is the signature hole technique, used in conjunction with attenuation laws. The complex geology of the Quadrilátero Ferrífero, with lenses of compact ores immersed in friable materials, the presence of discontinuity families, and the emergence of geological faults, requires detailed analyses and specific adaptations of the signature hole technique and constant monitoring of the vibrations to calibrate the attenuation laws to ensure compliance with permissible limits and safety of the operations. To demonstrate the methodology, a case study in Abóboras Mine was described. Additionally, the challenge of achieving the desired level of production while controlling vibration and slope damage has driven the development of new charging and timing techniques. To address this challenge, a comprehensive approach was undertaken. A substantial database containing more than 4,000 registers of blasting-induced vibration events from 520 blasts was meticulously compiled from 2020 to 2023, 6 different attenuation laws were established and continuously calibrated with 99.3% of compliance regarding permissible limits of vibrations. The successful implementation of these actions allowed for the resumption of blasting, increasing production from 10 million metric tons to 43 million metric tons per year assuring sustainable operation.

Jan 21, 2025

By W. F. Visser

The growing availability of information and data analysis capabilities provides new opportunities for improving the performance of operations. By using real-time measurements and artificial intelligence, it is possible to respond faster to changing conditions, while accurate and timely information permits the rapid evaluation of changes and fast business improvement decisions. This paper presents a blueprint for system alignment, organizational design and management practices to leverage these developments in performance-driven operations management in mining and mineral processing.

By Sherwin F. Kelly, Bela Low

THE WORK OF THE DRILLER and of the oil geologist is seriously handicapped by the impossibility of actually seeing what is going on inside a borehole as it is being drilled. Visual information of the position and condition of the casing, and of the characters and attitudes of strata passed through would be of inestimable benefit. The best substitute for putting a periscope down a hole is the taking of photographs of its interior at points where information is desired. An apparatus for this purpose has been constructed by Dr. Thomas Reinhold, of Heemstede, Holland, and one instrument of his design has been put into practical use by the Geological Survey of The Netherlands in searching for water. To the best of our knowledge, this instrument has not been applied to oilfield problems, although the possibility has been mentioned in the one or two brief notices of the camera which have appeared in the literature.' The purpose of presenting this description of the instrument, with some examples of its work, is to suggest that it might be adapted to serve a variety of useful purposes in American oilfields, and with the hope that discussion will bring out any modifications necessary to make the apparatus more valuable to drillers and geologists.

Jan 1, 1932

By Ben Q. Li

An efficient numerical algorithm for solving steady state heat transfer and solidification problems is described. The algorithm is of boundary integral type and is based on the formulation of the field variables along the boundary of the domain of interest. Compared with the familiar domain-based methods, such as the finite element and finite difference (or finite volume) methods, this boundary-based method has an advantage of solving fewer unknowns and hence has a potential for reducing computational time significantly. Another and yet more important advantage of the present algorithm is that it is a stable scheme and is not prone to numerical oscillations resulting from convective effects, as often encountered in the domain-based methods. Therefore, no numerical or artificial diffusion (such as streamline upwinding) is necessary. Numerical examples are presented that are drawn from processing systems for producing aluminum-based materials.

Jan 1, 1994

By L M. Zhang, T H. Xu, J Zhao

Blasting is one of the most commonly used strategies for excavation in civil and mining engineering. Yet blasting can also bring along such undesirable effects as ground vibrations and soil disturbance. Numerical analysis is a powerful tool for estimating the effects of blasting and improving blasting design. In this research, a constitutive model for sand is proposed for the numerical analysis of blast-induced ground motions and wave propagation in soil mass. In the model, three model surfaces, ie the critical surface, the dilatancy surface and the bounding surface, are defined following the bounding surface hypoplasticity framework. The strain rate is included explicitly into the model formulations so that the proposed model is valid under high strain rate loadings caused by blast-induced vibrations. The performance of the proposed model is validated by the simulation of drained triaxial compression tests conducted on a crushed coral sand under different strain rates.CITATION:Xu, T H, Zhang, L M and Zhao, J, 2014. A bounding surface model for sand subjected to blast-induced vibrations, in Proceedings AusRock 2014: Third Australasian Ground Control in Mining Conference , pp 201–206 (The Australasian Institute of Mining and Metallurgy: Melbourne).

Nov 5, 2014

By C. Sampaio, C. Petter, M. Veras

"INTRODUCTION Use of sensor technology applied to the gravimetric beneficiation is intended for the selective preconcentration or separation of various minerals. Sensor Based Sorting (SBS) uses sensors to identify the particles and separate them by a mechanical process (flap) or pneumatic ejection valves (Wotruba et al. 2014). The principle of the SBS technology to separate mineral particles consists of three phases which cover feed,detection and separation. (killmann, 2009 Apud nienhaus et al. 2014). The applicability of the technique in an early stage of beneficiation enables free particles and poor grade to be a part of the process. The mass of tailings to be processed can be removed at the initial stage to save energy, water and equipment maintenance (Wotruba et al. 2014). Lindner (2010) suggested that the use of SBS technology would only will be possible if there exsists an electromagnetic interaction in all the wave spectra interacting with the solid ore. The interaction of electromagnetic waves depends directly on the characteristics of the material. The material receives a spectrum of electromagnetic waves by irradiation and this results in a reduced wavelength with differing types radiation such as fluorescence, reflection, remission, absorption, transmission and transmission. The frequency of the wave spectrum varies between 1000 and 1020Hz, illustrated by the data in Figure 1, which shows that each type of sensor emits a wavelength inversely proportional to the frequency ranging from 10-11pm to 104km, and the frequency that varies between EHz 103 and 1020kHz. The difference between the electromagnetic spectrum variations can only be visible to the human eye at wavelengths with intervals between 380nm and 780nm (Wotruba et al. 2014). One of the main advantages of operating with imaging sensors is the versatility of the images which can take on zero, one, two or three dimensions shown below as a point, a line, an area or a spatial image, as illustrated in Figure 2. According to Schubert (1988), to separate a mineral particle it is necessary to follow the characteristics of mineralogy, physics and chemistry with or without use of water. The use of new technologies can help reduce operating costs and improve utilization of mineral resources."

Jan 1, 2016

Sixty years after its inception, after an alternation of periods of admiration and rejection by the industry, Sampling Theory can now be seen as going through its golden age. A brief history of its successive transformations and progresses achieved by its author, Pierre Gy, and his followers, reveals the theoretical as well as practical difficulties that had to be vanquished to reach this point. Its current level of acceptance and corresponding trends are discussed and illustrated, with an insight on its increasing real role in the industry and future prospects for its further development.

Jan 1, 2008

By D. G. Crosby

This paper defines the Canadian offshore areas, comparing the juridical continental shelf with the physical one. The question of jurisdiction and ownership is dealt with, and the setting out of resource administration lines to divide areas of federal and provincial administration is explained and illustrated. Offshore activity is reviewed and prospective areas for future work are mentioned.

Jan 1, 1969

By A. Ehsani

"Seas and oceans constitute about 70% of the earth’s surface. They contain an enormous stock of various mineral resources such as sedimentary (marine placers), massive sulfide ore deposits, manganese nodules and cobalt-rich ferromanganese crusts. Sea and ocean floor ore deposits could well contribute to the meeting of ever-rising demand for raw materials in the metal industry. In this regard, more research and development in science and technology appear to be required to ensure maximum benefit from the mineral resources of seas and oceans. Since the 1960s, a variety of mineral and metallurgical processes have been studied and developed to deal with marine ores and to extract metals such as gold, nickel, copper, cobalt, manganese, tin, platinum group metals (PGM), zirconium, thorium, etc.In marine environments, there are many parameters which can affect the selection of the mineral and metallurgical processes. These include the extent and grade of the deposit, mineralogical and chemical properties of the deposit, and physical properties of minerals present with particular reference to particle size distribution and mineral liberation size.In this paper, we briefly review the latest trends in processing and extraction of marine mineral resources. Mineral processing technology is mostly applied for recovery of precious metals i.e. gold and PGM, in particular, from marine placers. In general, pre-treatment (sizing, classification, dewatering), gravity concentration techniques (shaking tables, spirals, jigs, etc.,), flotation, magnetic, and electrostatic separation are the options for enrichment of marine placer ore deposits. In the case of massive sulfides, manganese nodules/cobalt-rich crusts, hydrometallurgical and pyrometallurgical methods (as proven technological methods) can be exploited for extraction of metals from concentrates after physical separation or directly from marine ores. The hydrometallurgical treatments involve acid (e.g., sulfurichydrochloric) and alkaline (e.g., ammonia) leaching with different reducing agents and pre-treatments such as roasting. Alternatively, pyrometallurgical treatments involve mostly smelting, chlorination and segregation processes."

Jan 1, 2016