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The paper is aimed at mining engineers and other mining practitioners in the metalliferous mining industry who are considering the use of roadheaders and wish to understand the basic geomechanical and operational principles controlling their performance. The paper aims to address metalliferous minersÆ general unfamiliarity with roadheader technology, which is one of the factors which has limited the application of these machines in such mines. The historical development of drag tool mechanical excavation machines is briefly discussed, and factors affecting the application of roadheaders are mentioned. The mechanics of cutting with drag tools is then reviewed as are the effects of these and tool wear on tool performance. The implications of tool performance to roadheader performance are mentioned, the potential benefits of high pressure waterjet assistance are discussed and the relative performances of different tool types and materials are compared. Roadheader performance factors including productivity and utilisation are mentioned, and the state-of-the-art of conventional roadheaders is discussed in the context of machine weight, power and cutting head configuration. The influence of these and rock strength on machine productivity is analysed. Alternative, developing technologies are discussed which may extend the effective use of mechanical excavation into stronger rock masses which are beyond the range of conventional roadheaders. Finally, conclusions on these discussions are presented, along with recommendations for continuing research and development.

Jan 1, 1997

By R. C. Freas

The physical and chemical properties of mica are unique relative to most other industrial minerals. As such, mica is suitable for a variety of functional applications in new and emerging markets. This paper examines some of these applications and particularly the contribution mica makes in end product performance.

Jan 1, 1997

By R. J. Pruett, P. I. Prescott

Ground calcium carbonate (GCC) is used in the paper, plastics, paint, rubber and caulks and sealants industries. The favorable properties of GCC include high whiteness and brightness, low hardness and outstanding rheology in water systems. The quality of calcitic GCC ores, which includes chalk, limestone and marble, is dependent on calcite purity and the nature and quantity of the impurity minerals. Wet and dry grinding are used in the processing of GCC. Ore processed by optical sorting, flotation and/or particle-size classification has higher brightness and lower abrasion characteristics. GCC markets are a function of the product's properties, purity and cost.

Jan 1, 1997

By R. V. Ramani, R. Srikanth

A three-part study was conducted to relate the dust generation propensity of a coal sample, defined here as the dust generation rate (grams of dust generated per tonne of coal broken), to its characteristics, in order to rank coal seams according to their respirable dust generation potential. In this paper, the results of a single breakage study on a variety of coal samples encompassing all coal ranks, and samples from operating mines are discussed. Further, where data are available, the primary dust generation rates of coal samples collected from underground coal mines are compared with the in-mine dust generation rates. The results of this analysis are then used to apply the results of this study to longwall face ventilation design. Vitrinite reflectance, and level of organic metamorphism are highly correlated with primary respirable dust generation rates of bituminous coal samples. The dust generation rates in underground coal mines are an order of magnitude higher than the primary dust generation rates in the laboratory. Depending on the type of coal, production rates, and dust control procedures, the air quantity required for airborne dust control can vary significantly. The air quantities on some high production longwalls are approaching the limits beyond which it may not be possible to reduce ambient ARD concentrations to less than 2 mg/m3 by dilution ventilation alone. In these cases, the miner's exposure should be controlled through the use of personal protective de- vices and administrative practices.

Jan 1, 1997

By L. Y. Zhang

The current status of metal hydride alloys for NiMH batteries was systematically reviewed. Extensive application-oriented research and development has successfully made the NiMH battery an important part, with growing potential, among rechargeable batteries. The rare earth based metal hydrides (AB5) have been considered the best alloy material for use in the negative electrode in NiMH batteries. However, being in demand for high performance electronic markets, the still young NiMH industry is facing serious technical challenges in developing better products. Among all the efforts to respond to the challenges, advanced AF3, alloys are in great demand: the capacity enhancement race requires new or improved alloys possessing higher volumetric capacity; price competition mandates MH materials with low cost; high performance under severe service environments calls for alloys with high corrosion resistance when subjected to electrochemical cycling; and finally, high power service requires the negative electrode to deliver current at high rates.

Jan 1, 1997

The purpose of this paper is to outline the basic policy problems for good community relations programmes in the resource extraction industries of Papua New Guinea. The main focus of the paper will be on defining and analysing those problems which lie on the landowner side and which are still not widely understood within the resource extraction industries despite several decades of turbulent experience. Many of the companies operating in the resource extraction industries of mining and petroleum and gas have in recent decades adopted, by choice or necessity, 'good corporate citizen' policies. Some of these companies now pursue ethical business, environmental and community relations policies. Some have adequately funded and well-trained staff in their community relations departments. Although different industry sites scattered over Papua New Guinea show significant differences in their experience of social conflict, I argue here that a good deal of this variation has less to do with the differences between the companies' public relations policies and their effectiveness and more to do with the conflict causing features of indigenous society. Experience suggests that even a company well-equipped with good intentions, good policies and good staff may experience serious difficulties in maintaining good community relations in Papua New Guinea. Many of these difficulties, I argue, can be traced to causes that lie, essentially, within the structure of Papua New Guinean communities and in the customs and social relations of Papua New Guinean peoples. Accordingly the attention of this paper is focussed on the conflict causing aspects of Papua New Guinean society. It is true, to the point of being a cliche, that Papua New Guinean societies are oriented very strongly towards achieving consensus and social harmony. In this regard Papua New Guinean communities differ significantly from, say, Australian communities. My purpose here is not to denigrate this aspect of Papua New Guinean societies but, rather, to point out that the drive for consensus is driven by the desire to avoid its opposite, dissensus. This paper sets out to define the dissensual aspects of Papua New Guinean societies and my special interest is in those conflict producing aspects of Papua New Guinean societies that are most resistant to the mechanisms that are designed to create social harmony. A survey of the recent history of industry and community relations in Papua New Guinea indicates that there are three main factors present on the landowner side which are liable, separately or through their interaction, to cause difficulties. These factors are respectively generational challenge, social boundaries and custom variability and I shall discuss each of these in turn.

Jan 1, 1997

By G. A. Doyle

Until the suspension of conventional operations in 1996, the White Pine Mine was the second-largest active underground copper mine in the United States, underlying an area of approximately 30 km2 (13 sq. miles) in the Upper Peninsula of Michigan. The mine operator intends to initiate in-stope solution copper mining by circulating a solution (lixiviant) of mine water, sulfuric acid and ferric iron through rubblized ore. As planned, the solution would be retired in the mined-out stopes following completion of the solution-mining activities. Investigations into the fate of the retired solution indicated that the solution, through time, would change from an acidic, metal-rich solution to a near-neutral, reducing solution containing much lower concentrations of metals. Investigations included reaction-path modeling (EQ3/6) and laboratory and in-mine tests. The combination of neutralization and reduction will result in precipitation of most metals, primarily as metallic sulfates, chlorides and sulfides.

Jan 1, 1997

By Wu H. W, Jones S. J

Australia wide, over 40 fly-in/fly-out mining operations and other forms of long distance commuting now exist, with coverage of about 5000 employees. The substantial majority of these operations are in Western Australia, with some mines also located in Queensland and the Northern Territory. In recent years new large-scale mining operations have adopted the fly-in/fly-out approach and it is important to note that no new mining towns have been constructed in Australia since the township of Roxby Downs was built in the late-1980s to service the Olympic Dam mine. An examination of fly-in/fly-out mining operations in Australia has been undertaken. A detailed survey undertaken in 1990 has been reviewed and another intensive survey undertaken to establish emerging trends. Results from both company and individual employees point of view have been analysed. A section examines the views of professional employees and the influence of fly-in/fly-out on career development. Bus-in/bus-out coal mining operations are emerging in Queensland's Bowen Basin. These operations commute their employees into the mine site for compressed working schedules while the mine employees' families are domiciled in regional cities such as Mackay. A review of the issues associated with the development of long distance commute coal mining operations in Queensland's Bowen Basin is performed and two case studies examined.

Jan 1, 1997

By Donald P. Richards, David W. Campo, Michel Coudry

This paper presents a review of the grouting works of Line 2 of the Greater Cairo MetroSystem. The Nile River alluvial deposits underlying this ancient city provided for a challenging and sometimes difficult grouting project. Permeation grouting using state-of-the-art computerized grouting techniques, as well as extensive ground treatment by jet grout, was per-formed for soil consolidation and/or groundwater control. During the project, over 425,000m3 of ground was treated, requiring 1.4 million linear meters of drilling and PVC injection pipe, 54,000 m3 of bentonite cement and 230,000 m3 of chemical and mineral grout. In addition, over 70,000 m3 of ground was treated using the jet grout method. Relative to major international transportation projects, the grouting works for Line 2 of the Cairo Metro represent one of the largest worldwide grouting endeavors to date.

Jan 1, 1997

By Andre L. De Vegt, Cees J. N. Buisman

"For the past eight years Paques has been engaged in the development and installation of treatment systems based on biotechnological processes to remove sulfur compounds from water, air and gaseous streams. Metal and sulfate can be removed from mine waters using two biological steps:1. Sulfate reducing bacteria convert sulfate to hydrogen sulfide (H2S). The H2S reacts with the dissolved metals to form insoluble metal sulfide precipitates.2. Sulfide oxidizing bacteria convert excess H2S to elemental sulfur.Paques has designed and installed a groundwater treatment system for the Budelco zinc refinery in the Netherlands to remove metals and sulfate as described above. The system has been operating since May 1992 treating a flow of 5000 m3/d. A test program, utilizing a large scale pilot plant, will commence in November 1995 at a copper mine in the U.S.A. to remediate groundwater contaminated with sulfate and heavy metals. Biological reactor performance and selective metal recovery will be studied. Sulfur dioxide (S02) can be removed from fluegas using a combination of scrubber technology and the two biological steps. The end product is elemental sulfur. A commercial size biological desulfurization plant has been in operation since July 1994 treating 50,000 Nm3/h of fluegas. Sulfide can be removed from mining waters or anaerobic wetlands using a THIOPAQ® Sulfide Oxidizing reactor.lntroductionSulfur can be present in various water and gaseous streams in a mining operation. In many cases the sulfur compounds have to be removed because of toxicity, corrosive properties and contribution to acid rain. Mine waters can contain dissolved heavy metals. An efficient way to remove dissolved metals removal is the precipitation as metal sulfides. Paques has developed and installed treatment systems based on biotechnological processes to remove sulfur compounds from water, air and gaseous streams. These treatment systems biologically convert sulfate to hydrogen sulfide (H2S) which can be used in heavy metal precipitation. Excess H2S is biologically converted to elemental sulfur. This paper provides an overview of these newly developed biotechnological treatment systems."

Jan 1, 1997

By R. D. Lrwin, W. M. Mullins, S. Venugopa, J. C. Malas

"Physical models for acoustic emission (AE) are introduced and expressions are derived to predict AE activity from such parameters as applied stress, strain and strain-rate. These models are then incorporated into a visco-plastic finite-element simulation program, and the acoustic emission event rate generated during metal forming operations are predicted. Simulation results are presented for upsetting operations on a typical C-Mn type steel for various friction and die geometry conditions. The AE model predictions compare well with the limited available experimental results reported in the literature and demonstrate that AE signatures can be reliably simulated. The signatures predicted for metal forging are fairly insensitive to processing parameter changes. This suggests that AE event rate monitoring may not be well suited to process monitoring for forging. However, the size of the features is conjectured to influence the frequency content of the AE signals. Thus, since current simulations include only the ability to predict the number of events for a set of processing conditions, future work is required to simulate the duration and magnitude of acoustic events. Fourier analysis techniques may then be applied to investigate correlation with microstructural features.IntroductionThe open loop control system method for deformation processing design, as described by Malas et al. [1 ], consists of several steps in series to achieve the final design. The first step uses microstructure development models to determine the optimum deformation path to achieve the desired final microstructure. The second step, the process model, calculates the processing parameters required to achieve this deformation path. Finally, the metal-working system uses the required processing parameters to produce the part. Figure 1 shows this in block diagram form"

Jan 1, 1997

By A. A. Hejja

"Liquidus temperature and electrical conductivity data measured on synthetic slags were modelled by the use of neural nets (NN). In this work the applied multilayer feedforward NNs were trained by a conjugate-gradient optimisation for which a three layer formulation was used. Very good fits were obtained for both the liquidus temperature and the conductivity data. The synthetic slags were prepared from pure oxides to represent a wide range of compositions likely to be encountered in ferromanganese and silicomanganese smelting. The slag constituents were in the following range: Mn0;5-30%, Ca0;20-35%, Mg0;5-15%, Si02;27-58%, Al20 3;5%. Liquidus temperatures varied from 1300° to 1380° and increased with increasing basicity ratio. The electrical resistivity of slags decreased with the increase of basicity ratio from 0.55 to 1.1 but above 1.1 basicity ratio the resistivity tended to increase depending upon the MnO content.Neural NetsVarious neural net (NN) topologies such as Hopfied nets, Hamming nets, Carpenter/Grossberg classifiers have been discussed in some detail by Lipmann (1). In this work, the applied multilayer feedforward NNs are not trained by backpropagation (BP) using the generalized delta rule (2) (GDR), but by a conjugate-gradient optimisation [3,4] - a procedure similar to that proposed by Barnard and Cole [5]. A neural net is capable ·of learning the non-linear functional relationship existing between a set of inputs and outputs [ 6]. In this capacity a neural net is used to determine the functional relationship that exists . between N dependent and independent variables, which characterize the system under consideration For a three layer neural net [1] the following function may be formulated, which relates X; inputs to the output Y 0 from node o:"

Jan 1, 1997

Solid Energy New Zealand Limited has grown significantly since becoming a State Owned Enterprise in 1987. Exports, profit, turnover, output per employee are all trending upwards. The company has identified the management of Health and Safety as a key capability to sustain future growth, and to add value to the business. It has set a target of being the best practice in managing Health and Safety.   This paper examines the company's activities in the Health and Safety area, and how it sees that value can be added by preventing and containing losses through accidents involving people, property, process and the environment. Solid Energy is confident that a Planned approach to managing Health and Safety can achieve this. It will explore historical events, strategic changes, Health and Safety systems, Benchmarking, Performance Measures, initiatives, progress to date and challenges for the future.

Jan 1, 1997

By W. –E. Marx, M. Faber, R. Pollak, I. Astberg

INTRODUCTION Essentially three strategies are pursued in parallel for protecting the underground working force in mining against the consequences of methane ignitions which might lead to explosions: • Sufficient ventilation for avoiding the formation of explosive methane-air mixtures. • Avoiding sources of ignition caused possibly by electrical equipment or friction. • Structural explosion protection for limiting explosion propagation to the farthest-going extent for the case that methane is fired because of failing of the above preventive measures taken. The corresponding methods taken in mechanized roadheadings with point-attack roadheaders in German coalmining are subject of this paper. VENTILATION In ventilation of roadheading sites the following is to be considered in respect of methane control: • Sufficient air flows by volume being cycled to the heading face for diluting released methane to safe concentrations. • Sufficient local air velocities for effective mixing of methane and air in the whole heading site, in particular directly on the heading face and underneath the roof. Furthermore, ventilation needs to be laid out in a way that cut- ting does not result in health affecting dust exposure at any working place. Accordingly, the ventilation systems shown on Fig. 1 including primary and, if necessary, secondary auxiliary ventilation air ducts as well as dedusters, are used in roadheadings. This equipment is run according to the following principles: • If the roadheader is at standstill, the heading face is ventilated by the free air jet from the blowing duct closest to the face. In this operation phase the deduster is shut-down. • During cutting, the exhaust of the blowing air duct is automatically closed, and the deduster is taken into operation. The in- coming fresh air is now locally discharged via a lateral orifice, or distributed by Coanda-type ducts from the primary or secondary ventilation air duct. In this way, a stable dust wall not disturbed by the jet of the air duct is formed in front of the heading face. Only the ventilation air stream taken in by suction of the close-to-face deduster is passed through the inby zone of the heading face (over approx. 20 m). The clean exhaust of the deduster is dischayed to the roadway in some distance outby. Immediately at the heading face, methane accumulations possibly released by cutting are diluted by compressed-air jets from air-movers located near the roof which assure more rapid motion of the air without distuhing the dust wall. • In the zone of overlapping of primary and secondary duct and the deduster - that zone possibly is poorly ventilated during cutting - sufficient local air speed is assured by Coanda-type ducts or additional ventilation jets for avoiding methane accumulation. The regulations of the inspectorate specifies geometrical conditions to be met with these configurations of ventilation equipment. In-seam roadways are ventilated at rates > 0,5 m/s. For dedusters, present-day ventilation air flows are of 600-800 m+/ min. Ventilation monitoring and control is assured by units for measuring methane and ventilation air flows. If pre-set thresholds are exceeded or fallen short of, these measuring units shut-down - dependent on potential hazard - any not intrinsically safe electrical equipment in the roadheading, either totally or in limited zones. In addition, CO-measuring units near the roadway en- trance serve for early detection of mine fires. In spite of this ventilation layout and the equipment used and in spite of the water spray systems on the cutting head (discussed later in this paper) several cases of methane ignition and subsequent burning off (however, no explosions) have been recorded in the recent past. Therefore, the above-described ventilation is nowadays complemented in many cases by machine-mounted ventilation equipment for the immediate surroundings of the cutting head. Ventilation of the surroundings of the cutting head Investigations carried out subsequent to the above-mentioned gas ignitions have shown that the high ventilation air speed necessary for rapid dilution of methane could not permanently be arrived at in the following zones: • The direct zone of cutting, in particular during sumping. • The floor zone above the debris, predominantly below the cut- ting head. Accordingly, VOEST ALPINE-Bergtechnik, a producer of mining machinery, in cooperation with DMT developed for point- alttack roadheaders a novel machine-mounted ventilation equipment, the Jet-Block" (AERO SAFE Jet-Block) shown on Fig. 2. This system allows to ventilate the above-mentioned critical zones with high flow speeds. One AS Jet-Block is mounted on each side of the boom approx. 0.5 m behind the cutting head. The blocks discharge compressed-air jets with high energy from 10 nozzles per block into the hazardous zones (Fig. 3). Two nozzles of each jet block are tangentially oriented toward the upper circumference of the cutting head, the others are arranged fan-like with orientation to the heading face underneath the cutting head and the debris. The nozzle array of the blocks as well as the com-

Jan 1, 1997

By Ketelaar P. B, Nichols S, Power W. L, Utley D. C

The impact computers are having in geoscience is distinctly mixed. In the petroleum industry where much of the data are based on geophysics, computers have become an integral part of exploration and reservoir evaluation and simulation. In the minerals industry, the trend to computerisation is more advanced in some disciplines than others. Geophysical and remote sensing data are routinely processed and imaged using state of the art computer techniques. Mine surveying, planning, design and resource and ore reserve estimation are now all predominantly reliant on computers. However senior management of many companies, particularly in the mineral exploration industry, are still reticent to fully embrace the technology. 3D computer modelling of geology and orebody delineation is still largely in its infancy. Two current and significant drawbacks to the routine use of computer modelling of geology in both mining and exploration are the tedious and time consuming modelling process and the lack of seamless interaction between 3D computer-aided drafting (CAD) software and geographical information systems (GIS) which are largely 2D in their data treatment. There is an urgent need for a 3D spatial information system (eg 3D GIS) with intelligent and rapid modelling functionality. One of the keys to the successful building of 3D geological computer models begins with data base structure and design to ensure that there is no loss of data fidelity through data capture, storage, manipulation and modelling. Once a model is constructed, the latest generations of visualisation software provide sophisticated environments over a range of hardware platforms for visualisation in both mono and stereo viewing. This is demonstrated by the geological models which are presented in the digital interactive version of this talk whose URL on the World Wide Web is: http://www.ned.dem.csiro.au/FRACTAL/pubs/talk97AUSIMM/

Jan 1, 1997

By Michael D. Zuber

This paper discusses the use of a coalbed methane simulator that has been modified to account for the removal of grid blocks as a function of time to estimate gas emission and production for a variety of mine-associated problems. The specialized features of the simulator are presented. Example applications illustrate the models' use in estimating methane emission rates during mine roadway development, and estimation of longwall panel degasification by horizontal boreholes.

Jan 1, 1997

By D. I. Nicol

An assessment is made of the possible scope for the use of activated charcoal as the solid adsorbent in an upflow fluidized-bed contactor, and a pilot-plant programme for the recovery of low concentrations of dissolved gold in this contactor is described. It was found possible to produce an effluent that contains less than 0,01 p.p.m. of dissolved gold.

Jan 1, 1997

By Damien Gaboury

"Two practical methods for correlating two or more diamond-drill core intersections, using a stereographic projection software are presented. The first may be used to establish if two or more vein intersections are correlative, based on their core angles and diamond-drillhole attitudes. The second method allows prediction of main vein attitudes from numerous intersections, based on a spherical density contouring projection. The methods are suitable for: (1) correlating veins in complex orebodies; (2) ascertaining lateral continuity of ore for reserve estimations; (3) demonstrating the hidden complexity of an orebody; and (4) correlating and interpreting various planar elements.IntroductionModern mineral exploration relies on diamond- drill core data and on the ability of geologists to interpret them. Drill core generally yields unoriented information, unless an expensive orientation device is used. As a consequence, strike and dip of planar elements such as lithological contacts or mineralized veins cannot be determined easily. This is particularly true for blind deposits (covered by thick overburden) and complex orebodies, where field data cannot support drilling interpretations. Such a problem has been addressed previously using two and three diamond drillholes and several solutions were proposed based on trigonometry, and geometric and stereographic projections (Mead, 1921; Wisser, 1932; Fischer, 1941; Stein, 1941; Bucher, 1943; Gilluly, 1944; Addie, 1962; Mills, 1963; Lyons, 1964). However, these solutions are time consuming and not relevant to present day computerized data plots."

Jan 1, 1997

By D. J. Farmer

Mining hoists are major components of any underground mine, however, the detailed design work required to get the actual power required for a particular hoist is outside the scope of preliminary feasibility studies. Nonetheless, a hoist is costly. Therefore, an accurate estimate is needed for the design parameters and the power required. There are two methods available, namely, the O’Hara method and the Society of Mining Engineers’ method. Tests were done for both methods employing nine friction hoists and 19 drum hoists currently in use at Canadian mines. The O’Hara method provided unacceptable results for both friction and drum hoists. While, the SME method was designed for American regulations and factors of safety which often differ significantly from Canadian ones, good results were obtained. The two relationships deter-mined were simply to add 5% to friction hoist design and to add 4% to drum hoist design. Modifying the SME method by these two factors will allow the hoisting system determined by the SME method to be within the error for a prefeasibility study.

Jan 1, 1997

By A. Deneys

An experimental technique has been devised for studying the reaction kinetics of the reaction: ZnO + 2Fe0 = Zn(g) + Fe203, by which zinc evolution can occur from a molten slag bath in the absence of a carbonaceous reductant. When studying the reaction kinetics by heating from room temperature, solid state reactions and poorly defined melting points may obscure the starting point of the reaction. In order to eliminate this problem, an experimental technique was devised whereby two molten slags could be melted independently, and then mixed, to provide a well defined starting point from which to begin taking measurements. Two crucibles were mounted in a vertical reaction cylinder. The upper, mild steel, crucible had a bottom pouring plug which was sealed by a steel stopper rod. A fayalite mixture was contained in this crucible. The lower crucible contained an A12O3-CaO-SiO2-ZnO solution. Once the two slags had been melted, the steel stopper rod was removed from the upper crucible. The upper, reduced slag (fayalite in equilibrium with the upper steel crucible), drained into the lower crucible where the two slags were mixed by submerged argon stirring. Dip samples were taken to measure the zinc content of the final mixture as a function of time. The experimental procedure will be described, as well as results of experiments which were conducted on synthetic slags. The system investigated was similar to the lead blast furnace slag which is produced by the primary lead smelters of Missouri, USA.

Jan 1, 1997