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By Fredy Mamani

Ante la compleja topología de la minera Antamina, se hace más difícil la ubicación de infraestructuras como las instalaciones y principalmente botaderos. En ese sentido, el presente trabajo señala el diseño, plan de desarrollo y secuencia de botaderos a gran altura realizado por el grupo de Ingeniería de Mina, bajo el asesoramiento del grupo de Geotecnia Mina. Para el área de influencia del botadero se desarrollaron técnicas de manejo de agua superficiales y manejo de suelos que garanticen la estabilidad del mega botadero a construir, y durante la etapa de construcción de los botaderos, se establecen técnicas de monitoreo de taludes en material de relleno muy estrictos. De forma que se continúe con la operación del yacimiento minero a gran escala.

Oct 21, 2015

By Quan Situ

In evaluating the influence of increased mine ventilation utilizing the vertical production shaft as intake or exhaust, various factors, such as conveyance motion and especially the shaft guide system, have been studied. Case studies of two typical conveyance guide systems, namely rope guide (in a potash mine) and fixed guide (in a hard rock mine) are presented.

Oct 21, 2015

By Alan Rojas

La simulación estocástica de variables categóricas (facies) es un campo donde se busca integrar conceptos geológicos tales como posiciones relativas, orientaciones diferenciadas de facies, tipos de contactos y proporciones de las diferentes facies geológicas con el fin de presentar patrones de atributos geológicos con comportamiento más realísticos. Sin embargo, faltan más indicios de dicho estudio y algunos de los métodos de simulación geoestadística estándares existentes, fallan en proporcionar muchas de las relaciones espaciales geológicas. En este sentido, el presente texto señala la eficacia del método plurigaussiana, el cual proporciona una forma sensata de representar toda la información para inferir las distribuciones de las facies, así como la capacidad de reproducir imágenes respetando la información experimental y la proporción de las facies incluso si estas tienen un comportamiento no estacionario en un depósito de Nickel Laterítico localizado en Nueva Caledonia.

Oct 21, 2015

By Glen Toepfer

The paper point out geosynthetic installations as assets, Construction Quality Assurance (CQA) and how both items relate to ensuring a sound installation that should provide a significant return on investment for the owner. Also this elements that are required in obtaining a sound installation and the tangible benefits of a zero-leak geomembrane installation.

Oct 21, 2015

By Diego Benites

El presente texto señala los resultados de la caracterización mineralógica de 28 muestras con importante contenido en sulfosales de plomo y cobre de origen hidrotermal provenientes de la Sierra Central del Perú. El principal objetivo fue caracterizar la mineralogía de la zona con énfasis en las sulfosales y el aporte de plata que éstas podían contener. Así, las sulfosales identificadas por microscopia óptica en conjunto con microscopia electrónica de barrido son: tetraedrita, tennantita, boulangerita, bournonita, fizélyita, jamesonita, semseyita, zinkenita; entre otros. Para determinar qué minerales aportaban plata y en qué porcentaje, se realizaron estudios puntuales por microscopia electrónica. Así también se verificó que la plata se aprecia en pequeñas cantidades en sulfosales de plomo, mientras que éstas aparecen en mayor abundancia con respecto a las sulfosales de plata y de cobre.

Oct 21, 2015

By Ángel Paz

El presente texto describe la optimización de los procesos en minería subterránea a través de la metodología Lean Six Sigma. Esta es una metodología de mejora de procesos y se caracteriza por 5 etapas denominadas: DMAIC (Definición (D), Dedición (M), Análisis (A), Mejora(M) y Control (C). Por ello, en la Unidad minera se han realizado 3 proyectos Six Sigma orientados a la reducción del costo operativo y al incremento de producción: Optimización del Costo de sostenimiento en labores de desarrollo; Reducción del Costo de Transporte de Mineral y Desmonte en Mina, Incremento de Producción en la Parte Alta de la Mina, obteniéndose un retorno financiero sobre el millón de dólares en el plazo de un año.

Oct 21, 2015

By Kevin Gunesch

In the current difficult financial markets, only the best projects will advance to the next phases of development due to limited funding. Projects are consistently being evaluated by their initial Capital Expenditure (CapEx), Net Present Value (NPV), and Internal Rate of Return (IRR). Optimizing these parameters is the best way to gain market interest. Global Resource Engineering LTD (GRE) completed an optimization study for a silver-lead-zinc project in Peru. In this sense, the objective of the study was to minimize the project initial Capital Expenditure while maximizing the Net Present Value and Internal Rate of Return. GRE accomplished this goal by completing a series of tradeoff studies for the project and combining them through the use of a multi-scenario deterministic model to find the most economic scenario.

Oct 21, 2015

By Juan Luis Bouso

En los últimos años, la producción no convencional de gas y petróleo recobró importancia debido al auge de las técnicas de perforación conocidas como Fracking, donde las arenas de fractura hidráulica denominadas como Frac-Sand, son uno de los elementos esenciales utilizados en los yacimientos de hidrocarburos, especialmente en Argentina. En este sentido, el presente texto señala el proceso y ventajas de este sistema de explotación de hidrocarburos y gas. El proceso consiste en una primera fase de lavado y clasificación en vía húmeda, seguida de una segunda fase en vía seca, constituida por una etapa de secado y una etapa de clasificación posterior de la arena seca para obtener los tamaños requeridos por el mercado. Asimismo el interés de este nuevo mercado por las arenas especiales radica en su elevado precio, condicionado por la demanda y oferta limitada.

Oct 21, 2015

By Gordon I. McPhail

Future challenges to the mining industry are many and include increasing requirements from regulatory agencies and communities, more competitive commodity pricing, increasing competition for power and water supplies, deeper mines and increasing number sulfide ore bodies requiring dealing with Acid Rock Drainage (ARD) controls and finally larger mine waste structures increasing consequences of potential failures. In this sense, the paper deals with approaches that can, and have been, used in planning the overall project and tailings facilities locations and layouts. It also discusses approaches used to achieve better planning, by considering an integrated milling, concentration, and tailings process, rather than considering tailings and the Tailings Storage Facility (TSF) as an independent entity.

Oct 21, 2015

By Aigen Zhao

This paper describes the geocomposite manufactured with a special HDPE geonet and heat-laminating a polypropylene geotextile to one or both sides of the geonet. Also the text presents the design and result analyses of large-scale field test pad with the geocomposite overliner system, compared side by side to a control pad with a conventional gravel and pipe drainage system.

Oct 21, 2015

By José Cayetano

El presente trabajo plantea un proceso para minimizar el contenido de bismuto en las celdas de electrorefinación, a través de la adición de carbonato de bario a la solución electrolito, de forma que el bismuto soluble presente en fase líquida, se precipite sobre la superficie del precipitado insoluble de BaSO4, bajo una coprecipitación por adsorción e intercambio debido al equilibrio dinámico entre el precipitado y la solución de electrolito conteniendo al bismuto. En este sentido, se reduce la presencia del bismuto en el electrolito de cobre en un 75%, adicionalmente se tiene la disminución del contenido de plomo en un 96%, de estaño en 48% y de plata en un 18% aproximadamente.

Oct 21, 2015

By Jeremy Dowling

Mine dewatering is needed in most large open pits but the current practice of using in-pit vertcal wells is often chellenging to implement with good results. In order to address these challenges, SWS collaborated with FMI and innovated a directionally placed mine dewatering well workflow, based on well placement technologies from the Oil and Gas industry. The main aims of the program are to: Maximize hydraulic contact between the ore deposit and production dewatering wells and attain enhanced well production rates from the most important fracture sets. Move the well-heads to permanent areas outside of mine operating areas, removing or reducing the need for in-pit wells and allowing for sustained, prolonged pumping runs times.

Oct 21, 2015

By César Carrasco

El presente trabajo describe los resultados del programa de implementación sobre las medidas de ecoeficiencia desarrolladas por la minera Coimolache. El proyecto denominado "Programa de Adecuación" fue implementado durante cuatro años y tiene como finalidad mostrar la estrategia, la innovación de prácticas ambientales y los beneficios obtenidos durante dicho programa como la reducción del consumo de agua fresca procedente de una fuente natural autorizada, así como la recuperación de residuos sólidos para su posterior reuso o reciclaje.

Oct 21, 2015

By Félix García

The Yanacocha Operation is an open pit gold mining operation located in mountainous terrain in Northern Perú. Given constraints imposed by the topography and the permitted boundaries, the efficient use of space is a priority for the Operation. Gold extraction from some ore types involves leaching, and the construction of heap leach facilities (HLF). The construction of HLF over a waste rock facility (WRF) is an example of a design driven by the need to use space efficiently. Liner grades that promote controlled drainage of leach solution, and drainage infrastructure are essential in HLF design. With this in mind, accounting for settlements in the waste rock and the native soils that form the WRF foundation were particularly important for this application. The facility continues to function in accordance with the design. This concept permitted important cost savings, and provided useful HLF capacity for the Yanacocha Operation.

Oct 21, 2015

By Albert H. Herrera

La microcuenca Tres Ríos, está ubicada en el distrito de Cajamarca, Región Cajamarca y al NW de la ciudad de Cajamarca, abarcando el centro poblado de Chámis, Corizorgona, Collpayoj y parte de Ronquillo, con un área aproximada de 39.653055km2, a una elevación de 2800 a 3800msnm. Ubicada a 10 km aproximadamente de la ciudad de Cajamarca. Las Formaciones existentes en la microcuenca Tres Ríos son del Ki-desde el Aptiano (Grupo Goyllarisquizaga) con la Fm. Farrat hasta Ks-Turoniano con la Fm. Cajamarca. (Boletín 31.Serie a.-Geología del Perú-INGEMMET). Siendo las primeras Formaciones las más importantes a tomar en cuenta para la construcción reservorios artesanales para el almacenamiento del agua.

Sep 21, 2015

By Lucy Villena

El presente trabajo se detalla los resultados más importantes de los estudios realizados de la mineralogía (mena y ganga) y microtermometría con el objetivo de caracterizar los flujos mineralizantes y la dirección de la migración de los fluidos mediante los paleoisotermas de la veta 1. La veta polimetálica es comprendida Pb-Zn-Ag compuestas por rocas volcánicas (andesita a basáltica), cuyo control estructural principal está dado por fallas tensionales de dirección NE-SO, causadas por el movimiento sinestral de fallas Chonta y Huachocolpa- Huancavelica. La composición de las menas reconocidas en la veta 1 corresponde a esfalerita, galena, tetraedrita, bournonita, acantita-argentita y calcopirita, en una ganga conformada por cuarzo, calcita, barita, adularia y yeso. En las muestras de la veta estudiada, los estudios microtermométricos fueron realizados en los cristales de baritina, calcita, cuarzo y esfalerita asociada a la mineralización. Se observan inclusiones fluidas bifásicas acuosas (LH2O + v H2O) las cuales poseen al menos tres eventos mineralizantes según temperaturas de homogeneización y salinidad % equivalente en peso, los fluidos mineralizantes son moderadamente salinos, sugeriendo un ambiente de tipo epitermal.

Sep 21, 2015

By M Hourn, D Turner, P Voigt, D Mallah

The GPM Gold Project is located in Armenia, and consists of an open cut mine at Zod, near the Azerbaijan border, and a CIL processing plant at Ararat near the Turkish border. Mining at Zod commenced in 1976, and focused on near surface oxide ores, which overlay deeper refractory sulphides. Historical mining has now almost depleted the oxide ores, and the sulphide content of ore delivered to the processing plant at Ararat is increasing. Gold and silver recoveries through the Ararat plant were declining steadily.GeoProMining, the owners of the project, have expanded the Ararat facility to deal with the increasing sulphide content in the ore. In 2014, GeoProMining refurbished an existing concentrator on site to recover a sulphide concentrate from the ore, and have constructed an Albion ProcessTM plant to oxidize the refractory concentrate. Glencore Technology (GT) provided the Albion ProcessTM plant as a technology package.In July 2014, the progress of the GPM Gold Project Albion ProcessTM Plant was reported (Hourn, Voigt and Turner, 2014). At the time of writing, the construction of the plant was nearly complete. This paper presents an update of project progress, covering commissioning and ramp up of the GPM Gold Project.The commissioning phase occurred over June to August 2014, which included an M3,000 IsaMillTM fine grinding plant, a 6 tph limestone milling plant, a 60 tpd vacuum pressure swing adsorption oxygen plant, a 10 m residue thickener and a 12 tph Albion ProcessTM oxidative leach plant. Since commissioning was completed, ramp up occurred over the following three months with downstream gold recoveries from cyanide leaching reaching over 98%.CITATION:Voigt, P, Hourn, M, Mallah, D and Turner, D, 2015. Commissioning and ramp-up of the Albion Process at the GPM Gold Project, in Proceedings MetPlant 2015, pp 207–219 (The Australasian Institute of Mining and Metallurgy: Melbourne).

Sep 7, 2015

By J Mercuri, S Dunford, P Rothman, E Bartsch, J Snyder, D Newton, R Maron, D Cirulis

The purpose of a mineral comminution circuit with a ball mill running in closed-loop with a hydrocyclone classification cluster is to feed the downstream process with the target particle size. Maintaining the optimal particle size in the flotation feed can significantly improve plant cash flow. In particular, reducing the amount of coarse material is often a major challenge. Existing instrumentation to provide particle size measurement is considered standard equipment in most modern concentrator plants. However, availability is often very low, mainly owing to high maintenance requirements of the analyser and associated sampling system.CiDRA Minerals Processing has developed two novel and robust technologies that address this challenge by providing high reliability and very low maintenance systems for on-line measurement of coarse material in the overflow of individual hydrocyclones. The first system is non-invasive and measures pebbles and rocks greater than 6 mm. This paper focuses on the second system, which is a ruggedized wetted sensor design with no moving parts and provides a real-time trend of the desired target grind size parameter, such as percentage above 150 micron.Both systems have simple robust designs and measure in the primary overflow stream of the individual hydrocyclone. Individual hydrocyclone measurement enables identification of poor performing hydrocyclones in addition to providing a representative measurement of the whole hydrocyclone cluster. The systems do not require sampling and associated sample transfer piping circuits that are prone to plugging, thus avoiding high maintenance requirements.The wetted sensor will be described in detail along with its implementation in a robust control scheme in a major copper concentrator in North America. Plant data shows very high availability, achieved with very low maintenance, has enabled improved process control, thereby maintaining throughput and ball mill target power while reducing grind size.CITATION:Cirulis, D, Dunford, S, Snyder, J, Bartsch, E, Rothman, P, Maron, R, Newton, D, O’Keefe, C and Mercuri, J, 2015. Process optimisation using real-time tracking of coarse material in individual cyclone overflow streams, in Proceedings MetPlant 2015, pp 93–109 (The Australasian Institute of Mining and Metallurgy: Melbourne).

Sep 7, 2015

By K Cameron, S Strohmayr, J Wallace

In 2012, a single module heavy medium cyclone plant (HMP) was installed at the Glencore Zinc’s (then Xstrata Zinc) McArthur River lead zinc mine. The HMP formed the first part of the MRM Phase 3 Project to increase run of mine (ROM) capacity from 2.4 to 5.5 Mt/a.The purpose of the HMP is to remove liberated gangue from the crusher product at minimal loss of valuable mineral. The McArthur ores are very finely disseminated requiring a fine primary grind size prior to rougher flotation. Rejecting waste prior to grinding therefore offers significant power and grinding media savings. The plant was designed to treat only those ores with a reasonable upgrade ratio at the target zinc recovery across the HMP of 95%.On this basis, a 1.8 Mt/a single module plant was built based on 250 t/h feed rate and 82% availability. In contrast to existing base metal heavy medium plants in Australia, the MRM Flow sheet utilised the principles in modern coal heavy medium cyclone plant design. Since commissioning, the plant feed rate has been significantly increased and is now normally operated up to 540 t/h (dry basis).Although this throughput increase is partially due to debottlenecking work, it is also attributable to the conservative design parameters for base metal heavy medium cyclone circuits in comparison to those used in equivalent coal circuits.This paper discusses Flow sheet design and compares traditional base metal design parameters with those achieved at MRM and those of modern coal plants. It provides information on plant capital and operating costs and the net savings realised by its installation. In addition to power and grinding cost savings, the paper also highlights the savings in water through rejection of near dry waste and reduction of tailings pumped to the storage dam.CITATION:Wallace, J, Strohmayr, S and Cameron, K, 2015. McArthur River Mine heavy medium plant – the benefits of applying modern coal plant design principles to base metal heavy medium separation, in Proceedings MetPlant 2015, pp 311–323 (The Australasian Institute of Mining and Metallurgy: Melbourne).

Sep 7, 2015

By A Rantala, K Aberkrom, O Haavisto, P Blanz

More complex ore bodies with lowering grades increase the challenges of maintaining high throughput, energy efficiency and required particle size for optimal downstream processing in grinding circuits. Continuous and often rapidly changing characteristics of the mill feed requires constant focus to operate the circuit at optimal level. Modern process instruments, on-line analyzers, monitoring and process control systems provide attractive and managed options to increase the circuits’ capability to respond to the challenge, often in phases and in rather short time period. Furthermore, well instrumented and performing base level automation in the grinding circuit enables advanced process control (APC) strategies that utilize measurements from the whole circuit to stabilize and optimize production. In this paper alternatives for incorporating process measurements and controls to typical grinding circuits are proposed. The expected benefits to throughput, availability, energy efficiency and particle size stability are described in recent case examples.CITATION:Rantala, A, Blanz, P, Aberkrom, K and Haavisto, O, 2015. Increasing grinding circuit robustness with advanced process control, in Proceedings MetPlant 2015, pp 129–141 (The Australasian Institute of Mining and Metallurgy: Melbourne).

Sep 7, 2015