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By S. J. Schatzel, P. W. Jeran, W. P. Diamond, F. E. McCall, F. Garcia, J. C. LaScola, T. P. Mucho

The National Institute for Occupational Safety and Health, Office for Mine Safety and Health Research, is investigating the geologic and mining factors influencing the migration of longwall gob gas. One goal of these studies is to optimize methane drainage strategies to reduce the volume of gob gas that reaches the underground workplace. As part of this research effort, longwall gob gas flow paths in a mine operating in the Pittsburgh Coalbed, PA, were investigated using SF6 tracer gas. Tracer gas released into the ventilation airflow underground generally stayed in the bleeder system and was vented at the associated bleeder fan shafts. Tracer gas injected into an inactive (intaking) gob gas venthole migrated to the two inby producing ventholes on the study panel, indicating that all three ventholes were in communication. The tracer gas that was injected into the gob generally stayed in the gob and only migrated to the ventilation system in response to the venthole on the study panel closest to the injection hole going off production. Tracer gas flow velocities in the longwall gob reservoir and factors influencing the production performance of gob gas ventholes in the study area are also discussed.

By Kelvin Lo, Erwin Oh, Darren Newel

The use of interface elements is widespread in most numerical methods to separate the structural elements from soil elements. It allows slipping and gapping or overlapping between the two media in contact with highly distinct deformability characteristics, such as piles and retaining walls. However, many existing analytical methods still assume no pile-soil slipping before failure in axially loaded piles. This paper attempts to compare the slipping and non-slipping analytical models by introducing an interface with a virtual thickness. Results show that both have different load-displacement characteristics when comparing to the measured data. The non-slipping model would result in a stiffer load-displacement curve if the same input stiffness parameters applied to both models. Different procedures to calibration the input stiffness parameters in slipping and non-slipping models are recommended.

By Ihab Allam PE, Meeok Kim. PE. Ph. D

The wet weather equalization basin (EB) planned for Pacifica, CA is a 45 feet deep rectangular shaped underground water tank containing over 2.1 million gallons of water, and located only 500 feet away from the Pacific Ocean. The location and size of the water tank, and the geotechnical characteristics of the selected site presented many engineering and construction challenges. The engineering had to consider a structural system which can fit into the limited area of the site and yet need to meet the storage volume requirement. In addition, the system construction should meet the city’s tight budget and schedule.

By A. Felipe Uribe-Henao, Camilo Ballesteros, Luis G. Arboleda-Monsalve, David G. Zapata-Medina

Conventional excavation analysis based on total or effective stress methods can result in inaccurate estimation of ground movements when impervious soil conditions or rapid excavation sequences are not found in the excavation (i.e., assumption of undrained response is not valid). The influence of excavation rate, hydraulic conductivity, and excavation geometry on the fully coupled solid-fluid behavior of a braced excavation in cohesive soils are studied parametrically using PLAXIS2D. The coupled excavation analysis is performed using the Hypoplasticity clay model to reproduce the constitutive behavior of soil and the poro-elasticity Biot’s theory to account for changes in pore water pressure due to deformations in the soil skeleton. Results obtained from the parametric studies indicate that excavation rates to hydraulic conductivity ratios, ER/k, smaller than 0.1 and larger than 104 can be used as limits for drained and undrained analyses, respectively. In practical applications, undrained and partially drained excavation analysis with ER/k larger than 102 resulted in a similar ground deformation. However, smaller ER/k ratios demand fully coupled solid-fluid analysis. An analytical method aimed at predicting excess pore water pressures and determining the required type of analysis associated with soil and excavation conditions, e.g., drained, partially drained, and undrained analysis, is proposed herein to accurately estimate the ground movements induced by the excavation.

By D. Caruso

The health and financial costs of cumulative injuries are plaguing the mining industry. Industry leaders are concentrating on reducing the risk of injury to their workers through design and redesign of work environments. While ergonomics is not a currently regulated field, many mines are realizing that the only way to tackle their most costly injuries, cumulative injuries, is to make the proactive choice to understand those injuries, their root causes and to make workplace changes to prevent them from occurring. Reduction of these injuries not only improves the health and morale of the workers but increases productivity and profit for the companies. Knowledge and reporting of ergonomic risk factors by employees and ergonomics committees is key to these changes and to the reduction of cumulative injuries. NIOSH is developing strong relationships with industry associations and equipment manufacturers to leverage their communication abilities to transfer knowledge to their customers and make a difference in the health and safety of U.S. miners. The benefits of a formalized approach to reducing these injuries along with examples will be presented.

During 1990-1999, a total of 458 fires occurred in all coal mining categories; 157 of those fires caused 164 injuries and 2 fatalities. The greatest number of fues and fire injuries occurred at surface mines, whch also had the highest risk rate values. A total of 66 fuefighting interventions were required. Of these, there were 25 mine rescue team interventions in underground mines, including 5 mobile equipment firefighting interventions, and 41 fire brigade and fire department interventions at all surface operations, including 19 mobile equipment interventions. In all, 50 fires destroyed or heavily damaged equipment (including 16 pieces of mobile equipment) because of failure of other firefighting methods, late fire detection, undetected fires, or fire size. A total of 1 14 fires were detected late by smoke, and 42 fires were not detected.

By Robert H. Peters

How can employees be stopped from engaging in unsafe work practices? It is often easier to prevent employees from performing unsafe acts through manipulations of the work environment than through various training or motivational programs. Therefore, it is important that accident prevention programs seek to identify the reasons for the unsafe behavior and to redesign tasks and the work environment (e.g., tools, equipment, physical surroundings) in order to remove employees from sources of harm and to prevent situations from arising that would prompt them to perform unsafe acts. Unfortunately, in the mining industry the work environment is often innately hazardous, rapidly changing, and difficult to predict, making it very difficult, perhaps impossible, to fully protect the employee by environmental manipulations. Therefore, it is important that effective methods be identified for influencing mine employees to work safely. Various strategies have been used to convince employees to avoid unsafe acts and/or adopt self protective behaviors. The intent of this article is to provide guidance to mine operators concerning the use of four techniques for influencing mine employees to work safely: (1) employee surveys, (2) incentives, (3) fear communications, and (4) disciplinary actions.

By Patrick T, David K. Miller

Driven piles are an effective and cost-efficient deep foundation method; however, when piles are driven near existing buildings and improvements, vibrations must be controlled to non-damaging levels. Monitoring of adjacent structures is important for loss prevention, specification compliance, and public relations. The fundamentals of ground vibrations, including particle velocity, acceleration, displacement and frequency will be discussed. Types of pile driving and the ground vibrations that result will be summarized. Industry standards for safe vibration levels for various structures (residential, commercial, industrial, historic, utilities) will be reviewed. The paper/presentation will include a discussion of soil settlement from pile driving vibrations and case histories of observed settlements. Methods for calculating vibration amplitudes and frequencies will be presented. Best practices for monitoring and controlling ground vibrations, including available state-of-the art equipment, will be outlined. The paper/presentation will conclude with steps for designing and implementing a monitoring and control program.

By Karl A. Higgins

In August 2004, the long-awaited National Harbor project in the DC metro area sprang to life with the design of Gaylord National Resort and Convention Center. When the project was in its final stages of construction in 2007, it was noted as largest building development of the east Coast and the 4th largest Building project in the U.S. The final construction costs were above $900M and it served as the catalyst for the overall National Harbor development which added another $1B in construction costs over the next few years. The Gaylord Hotel is supported by approximately 150,000 linear-feet of driven precast concrete piling, one of a handful of major DC area projects in the early 2000s that were supported by this pile type. The project overall was a success, but the fast-paced construction schedule created significant challenges to the designers and contractors. Piling installation was the first major building construction task, and it did not start out well. While the test piles were installed without damage, when production pile driving began in the summer of 2005, pile head and body breakage soon became evident. Typical of most highprofile projects, there are many stakeholders involved and an equal number of opinions on why the piles were breaking. The financial and contractual implications of starting the project off awkwardly were evident to all. The pile driving criteria was scrutinized by the contractor, and the engineer’s had reservations about the size and type of the hammers used for pile driving. Ultimately, it was proven the leading cause of pile breakage was neither the pile driving criteria nor equipment, rather the pile materials themselves. The author of this paper is also the Geotechnical Engineer of Record for Gaylord National and many of the adjacent National Harbor buildings including the recently completed MGM casino. About 100 piles were damaged during Gaylord’s construction some requiring multiple piles for replacements. Over the past decade or so, rumors on the causes of the pile breakage have spread in the market, with some alleging this pile type is not compatible with the geologic setting. I have purposely avoided writing this case-study due to the controversy surrounding the subject, but now some 15 years later it seems appropriate to do so considering DFI’s annual conference location. This will be a fact-based assessment of pile breakage at Gaylord and will also include a comparison to the neighboring buildings where far fewer driven piles were damaged, once a more appropriate concrete mix design was required. The pre-cast supplier is no longer in business.

By James F. Davis, Matthew A. Conte, Robert F. Tonning

This is a paper demonstrating the steps taken to combine multiple types of piles for a single site to maximize the benefits and characteristics of each method. We intend to discuss the use of grouted displacement piles in lieu of traditional pile types that were specified on an individual project. We will show how implementing this alternate pile type can both supplement and replace the originally specified pile to increase efficiency and lower costs. We will demonstrate a reduction in spoils, vibration, crew hours, and equipment size while employing methods to overcome unforeseen ground conditions.

By Gerald Verbeek, Erick Baziw

Stone columns are used in geotechnical site remediation to increase load-bearing capacity and reduce settlement of foundations. Stone columns also improve slope stability and increase the shear strength of a soil. A very challenging problem is to characterize the in-situ shear wave velocities from data acquired from Downhole Seismic Testing (DST) after the insertion of stone columns. DST is an important geotechnical testing tool for site characterization that provides low strain (<10-5) in-situ interval compression and shear wave velocity estimates, but the postanalysis of seismic data acquired from DST in the presence of stone columns is very challenging due to the resulting complicated in-situ soil conditions. To obtain the right results it is necessary to use an algorithm that incorporates source wave raypath refraction. Starting with the Normal Moveout Seismic Cone Tomographic Testing (NMO-SCTT) algorithm developed some years ago, this paper outlines the modifications and additions made to this NMO-SCTT algorithm to facilitate stone column site characterization. To dramatically reduce the optimal solution space for the estimated interval velocities the paper also described a priori conditions that are applied based on the unique nature of the stone column site conditions.

By Melinda J. Hummel, Zachary T. Smith, Nathaniel Witter, Nina F. Carney

The revitalization of Pittsburgh’s historic Strip District has led to the redevelopment of existing properties and the development of new properties. At one time, the Strip was home to wholesale market products. Now, the historical warehouse buildings are being converted to multi-use residential and commercial properties. One such property, 1600 Smallman Street, consisted of 1 to 6-story connected buildings that housed night clubs, retail shops, and office space. The lower story portion of the building, on the southwest side of the property, was torn down to make room for a new 5-story- parking garage with street level retail space. The remaining 6-story-building, on the northeast, was gutted to be renovated into high-end condominiums, keeping the exterior historical building facade.

By Nick Hytiris, Mohammed Al Maadheedi, Slobodan B. Mickovski

This paper explores the capacity effects of a square steel plate welded at the ground surface on a driven open-ended steel pile (i.e. the plate would touch the ground surface after the pile achieves the required penetration). A series of strain-controlled, 1-g laboratory tests were undertaken on piles with and without a square steel plate attached. The piles were driven in dry, loosely packed, uniform sand. Two plates were used, one with a breadth equal to two times the diameter of the pile (2D) and the other with a breadth equal to three times the diameter of the piles (3D). A 20% increase in capacity was recorded for the 2D plate, and a 110% increase in capacity was recorded for the 3D plate when compared to the pile without an attached steel plate. The back-analysis of the results allowed the derivation of a new expression to calculate the capacity of bearing plates, which accounted for the effects of sands compaction and dilation. By extrapolating the findings of these tests to a hypothetical scenario, a model design problem was described where the length of a pile can be reduced by 20% to 60% (depending on the load) by using a plate attached to the pile. The results of this study can help designers to minimise penetration depth; thus, achieving a more economical and sustainable design.

By William M. Dalrymple, William P. Owen, Benjamin S. Rivers

For the California Department of Transportation (Caltrans), geophysical applications have played an important role as part of a successful multidisciplinary approach to subsurface characterization for the design of high value structures. Since at least the 1950’s, geophysical methods have been deployed to guide the exploration drilling program and to maximize the return on drilling investment by increasing the amount of data obtained from test borings. Geophysical applications saw increased use beginning in the 1990’s, during the seismic retrofit of the state’s toll bridges and the replacement of the west span of the San Francisco-Oakland Bay Bridge. Over the intervening years, increases in computing power and increasingly sophisticated commercial off-the-shelf software applications have allowed Caltrans to leverage advancements and perform geophysical investigations of increasing complexity and scale. Ultimately, the goal of these efforts is to maximize return on investment, whereby increased investigation costs at the design phase are offset by reduced uncertainty regarding subsurface conditions, leading to reduced cost overruns related to change orders and unforeseen site conditions during construction. These objectives are consistent with the recent Every Day Counts (EDC) initiative to incorporate Advanced Geotechnical Methods in Exploration (A-GaME) into routine engineering practice. Caltrans is an implementation partner of the A-GaME initiative, and Caltrans’ practices represent a model toward the institutionalized geophysical site characterization practices for other transportation organizations. The authors provide a retrospective on 70 years of experience with geophysical applications for transportation infrastructure, with examples and observations on potential future direction of the industry.

By Mario A. Terceros Herrera, Mario Terceros Arce, Antonio Marinucci

A Smart Cell is a closed-type tip post-grouting device that is attached to the bottom of the steel reinforcement cage of a drilled shaft and is used to enhance performance and to reduce uncertainty thereof. Control of the grout is maintained within the device during injection and a uniform stress is imparted across entire base area simultaneously, inducing a pre-mobilization load into the shaft as well as the soil. This paper describes the construction and tip post-grouting of drilled shafts from two bridge projects in the Santa Cruz, Bolivia region along the Paraí River. During the grouting process at each project site, there were noticeable differences in the grouting pressures achieved and responses observed, even within short distances between shafts. For this project, the greater benefit of using the Smart Cells was the reduction of risk and uncertainty of performance due to the highly variable soil conditions. Ultimately, since the response of each shaft was observed during grouting and because a “minimum” value of shaft resistance (i.e., pre-mobilization of load) was measured, there is a greater reliability with the anticipated performance of the shafts when axial loading is eventually applied.

By Michael Perlow Jr

A modification of the original Davisson Offset Limit (DOL) is presented for drilled foundations using soil quake (QDOL) factors ranging from 2 to 6. A further modification of the Davisson Offset Limit has also been developed using helical pile soil quake values (HDOL) based upon helix diameter. In addition, the initial tangent slope (IS) of the pile load test displacement curve is used in lieu of the calculated elastic slope (ES) to eliminate many of the uncertainties associated with determining the drilled foundation pile elastic modulus. The QDOL and HDOL load test methods do not require any graphical interpolation and provide easy simple ultimate pile capacity interpretation methods where drilled foundation pile load tests are not carried to plunging failure. Drilled foundation and helical pile load test case studies are presented to demonstrate the use of the modified soil quake QDOL and HDOL Methods.

By Vivek Samu, Murthy Guddati

A new method called Effective Dispersion Analysis of Reflections (EDAR) was recently developed to effectively analyze the dispersive waves generated from lateral impact to piles. This paper presents the results of nondestructive length estimation of existing piles through EDAR. EDAR provides a new visualization method for analyzing wave reflections by transforming the response into the frequency domain thus eliminating the need to perform difficult peak picking in the time domain. In addition to being able to analyze dispersive waves, EDAR also incorporates the effects of radiation damping due to the surrounding soil leading to more accurate length estimates. Concrete filled steel tubes of different embedment depths were tested both in laboratory and field conditions. Length estimates obtained were within 10% error margins after careful analysis accounting for the presence of soil effects and effects from pile top reflection.

By Sushant Upadhyaya, Deniz Karadeniz

As part of the widening of I-64 in Williamsburg, Virginia, an extensive subsurface exploration program consisting of Standard Penetration Tests (SPT), Cone Penetration Tests (CPT), Dilatometer Tests (DMT), and Vane Shear Test was performed. In addition to these in-situ tests, an extensive laboratory testing program was completed including Consolidated-Undrained Triaxial, Unconsolidated-Undrained Triaxial, Direct Shear, and consolidation tests. The strength and the compressibility properties are deemed conservative for Yorktown and St. Mary’s Formations when evaluated based on the current topography, the existing overburden pressure and SPT values. SPT exhibited low blow counts especially within Yorktown Formation due to the increased excess pore water pressures resulting in a localized liquefaction at the tip of the split spoon sampler corresponding to remolded or fully softened strength of the soil. Therefore, the applicability of the SPT correlated soil parameters somewhat leads to conservative designs with deeper piles to achieve a desired structural load demand. Generally, the in-situ estimated soil design parameters are found to be comparable with the laboratory test results corresponding to long-term resistance gain with time. It is of practical importance to employ realistic soil design parameters for design applications such as pile foundations to provide cost and schedule savings. This paper presents a discussion on the soil strength estimates and variability from in-situ and laboratory tests for realistic strength characterization of Coastal Plain deposits.

By Sushant Upadhyaya, Deniz Karadeniz, Ahmed Mohamed

Soil setup analysis provides opportunities for efficiencies in pile foundation design and installation. Soil setup gain with time was evaluated as part of the foundation design and installation for twelve bridges along the Interstate 64 corridor between York County and Newport News in Virginia. The substructure elements of the bridges consist of driven precast prestressed concrete piles or H-piles. This case study describes lessons learned to understand the soil setup phenomenon during the installation of the piles in coastal plain. We were able to make expedited decisions during construction by analyzing previously performed pile dynamic analyzer (PDA) test results within the project alignment. Data evaluation included analyses of PDA data obtained from initial driving and restrike after a few hours to 5 weeks. The test data showed pile resistance increase up to twice in most cases and as high as four times in some cases. Foundation design and acceptance based on soil setup can provide opportunities for cost savings and advanced scheduling during construction.

By Frank E. Chase, John Rusnak, David Newman

During the past quarter century, coal mine geologists have evolved from providing a qualitative description of drill core and coal reserves into quantitative geotechnical specialists who bridge the gap between geology and engineering. In the late 1970’s and early 1980’s, hazard prediction mapping was in its infancy. At best, hazard maps identified rudimentary structures and conditions such as stream valley locations, sandstone/shale transition zones, and lineaments. A “technical disconnect” had existed between geologists and mining engineers as each profession operated largely independent of each other. Engineers did not readily integrate geology and geologic conditions, with the exception of coal thickness, into mine planning. Geologists were relied upon for reserve estimates and did not participate in mine planning or design. The employment and market slump of the 1980’s and 1990’s combined with mining more challenging reserves mandated that this gap be bridged and forced geologists to learn to speak more “numerically” to engineers so they could be understood. The purpose of this paper is to describe the procedures and thought processes used by coal mine geologists when determining various mineability and reserve extraction feasibility issues. The paper will also address underground geologic hazard mapping and prediction techniques. To achieve these objectives, the opinions and experiences of leading coal mine geologists, geotechnical and strata control specialists across the United States were solicited.