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By Virgil J. Stachura, Larry R. Fletcher, Paul V. Sterk, Matthew N. Plis

The large diameter blastholes now being used in underground mining have caused concern because of their increased potential for damaging openings and creating rockfall hazards. In response to this situation, the Bureau of Mines is conducting research to reduce the amount of overbreak and damage to the perimeter of underground openings. This paper presents the results of tests with decoupled charges in 6.5 inch diameter blastholes, and unloaded guide holes, in Vertical Crater Retreat (VCR) stope panels at the Homestake underground gold mine in Lead, SD.

Jan 1, 1991

By Geisler P, Sutherland P

The technical limits for high-pressure transport of large particle solids by means of sludge pumps, piston pumps or the like lead to the development of the pipe-feeder system. The pipe-feeder is a type of pressure lock in which the high-pressure pump itself is not in contact with the solids. Simultaneous operation of the three chambers with corresponding control of the valves allows continuous flow in both the primary and secondary circuits. Initially the pipe-feeder was used only for the transport of solids. Today it also operates with great success in central mine cooling systems, serving as an alternative for high-pressure/low-pressure heat exchangers or Pelton systems. In addition to the technology applied up to now, the pipe-feeder is also capable of transporting ice slurry, thus increasing cooling output consider- Ably.

Jan 1, 1991

By John C. LaScola, Gerald L. Finfinger, Michael A. Trevits

Methane gas is an ever-present problem facing the underground coal mining industry. Mine operators are mandated by law to maintain safe concentrations of methane gas within the mine environment. Ventilation is the method of choice used by all mine operators to reduce gas concentrations. When gas emissions are such that ventilation alone cannot control the gas, methane drainage methods must be applied. In the 1970’s, there was a concern that unprecedented gas emissions would be experienced as mine operators began new developments in the deep and gassy Blue Creek and Pocahontas No. 3 Coalbeds. Such concern was well founded as significant gas volumes are being emitted as these mining operations mature. In 1971, the U.S. Bureau of Mines began to tabulate and track the change in mine emissions. These data were extracted from the underground coal mine quarterly air quality-quantity inspections performed by the Mine Safety and Health Administration. At that time, approximately 6560 Mm3/d (231.7 MMcfd) of gas were emitted from 430 underground coal mines. It was determined however, that the mines emitting less than 2832 m3/d (100 Mcfd) contributed only 2.1 percent of the total daily gas flow. In 1988, underground coal mines emitted 8350 Mm3/d (294.9 MMcfd) from 487 mines. This report evaluates the changing nature of U.S. mine gas emissions over the last 18 years.

Jan 1, 1991

By Jeffrey B. Osmint

The Bureau of Mines Information and Analysis Directorate collects worldwide data on virtually every commercially important nonfuel mineral commodity. These data form the base for tracking and assessing the health of the minerals sector of the U.S. economy. The Bureau's data collection activity was instituted by the 47th Congress in an appropriations act of August 7, 1882 (22 Stat. 329), which placed the collection of mineral statistics on an annual basis. The most recent authority for the Bureau of Mines survey activity is the National Materials and Minerals Policy, Research and Development Act of 1980 (Public Law 96-479, 96th Congress), which strengthens protection for proprietary data provided to the U.S. Department of the Interior by persons or firms engaged in any phase of mineral or mineral-material production or consumption.

Jan 1, 1991

The common approach of designing blasts on a trial and error basis is quickly coming to an end. When utilizing the full scale blast environment, trial and error can quickly become cost prohibitive and leaves much to be desired in terms of true blast diagnostics. In these situations testing is usually only continued until a perceived improvement is achieved and when the gross undesirables in blast results are removed. This does does not preclude, however, that further improvements of up to 100% or more can not be obtained.

Jan 1, 1991

By D. Doepker

The dissolution of metals from various metal/ non-metal mine tailings has been studied through column leach tests at US Bureau of Mines laboratories. Metal mobilization in unsaturated columns was consistently greater than metal dissolution in water-saturated columns. Leachate pH was also frequently lower when a leachant was passed through columns but showed a mixed residence-time dependence. On the other hand, metal and sulfate ion concentrations in the leachate increased with dry-cycle residence time. Results suggest that acid formation through atmospheric oxidation of pyrite may compete with non-acid-forming oxidation of other metal sulfides. The two processes lead to decreased pH and increased metal mobilization, respectively. Leach tests using sodium lauryl sulfate indicated that microbial activity was not a factor in these studies.

Jan 1, 1991

By P J. B Fransen

Several spatially and/or temporally distinct phases of epithermal activity can be recognised in the Horohoro-Matahana Basin area of the Taupo Volcanic Zone. In the northern Matahana Basin a 140 - 350 ka age range is proposed for mineralised debris flow clasts and related (?) epithermal  mineralisation intersected in a recent drillhole. To the east, a ca. 40 - 50 ka age range is suggested for epithermal activity in the Waikaukau alteration zone which was focused along the Guthrie Fault. Hydrothermal explosion breccias occur over 13 km within the Guthrie Graben, and are probably sourced from vents in the south. Assuming a common origin, these breccias are constrained to a 45 - 50 ka age range. Within the Horohoro hydrothermal system (around the present hot spring), older (15 - 50 ka) and younger (0 - 15 ka) features can be distinguished.

Jan 1, 1991

By J. L. Johnson

Remediation of small-arms firing ranges is being investigated by the Naval Civil Engineering Laboratory and the U.S. Bureau of Mines. Scheduled closures of military installations, as well as the management of active ranges, require the development of methodologies for heavy metals removal to prevent their entering the surrounding environment. The impact berms contain high concentrations of metals, and the soil and vegetation surrounding the berms were found to have slightly elevated levels. The heavy metals characterized are in the form of whole bullets, a wide size distribution of free fragments, smeared lead on the surface of the soil grains, and very finely attached particles. Gravity beneficiation can remove liberated metal contamination effectively. Weak acetic acid leaching shows promise in lowering the final metal contamination to allow the soil to pass the Environmental Protection Agency's (EPA) Toxicity Characteristic Leaching Procedure (TCLP) criteria.

Jan 1, 1991

By Roger L. Keller

This paper covers the design and test blast procedures for several drop shafts and edits leading to the completion of a recent Rochester Pure Waters Expansion Project . Due to the projects "in-town" presence, and its close proximity to many sensitive vibration sites, very stringent ground vibration limitations and guidelines for blasting were places on each site.

Jan 1, 1991

By John C. Balla

The Spar Lake deposit is located in northwestern Montana, approximately 27 km (17 miles) south of Troy, MT, under Mt. Vernon. The deposit is a stratiform, stratabound copper-silver deposit occurring in the Revett Formation of the Proterozoic Belt Supergroup. Distribution of known sandstone-type deposits in the Revett Formation is shown in Fig. 1.

Jan 1, 1991

By Joseph L. Margin

From a stubborn start to record setting performances in little over a year, that is the story of the English Running Tunnel Boring Machines. The program to transfer technical information on these highly advanced machines from builder to user will be discussed as a vital link to this accomplishment. Some interesting features of these machines will be covered as well as a recounting of the various conditions that were encountered during these drives and how they were resolved.

Jan 1, 1991

By Alford R. A

The causes of the loss of heavy mineral from mineral sands wet concentrators were identified through detailed surveys of two such concentrators. It was found that tray and spiral sluices preferentially lost elongated panicles, but panicle size had little effect on loss. Recovery was shown to increase with panicle density. The major influences on the recovery efficiency of individual concentrating devices (stans) were feed rate and feed grade, recovery increasing with decreased feed rate and with increased grade. Uneven distribution of total solids and heavy mineral to individual stans contributed to losses through the corresponding effects in feed tonnage and grade. Computer simulation demonstrated that significant recovery improvements could be obtained by appropriate adjustment of splitters to optimise the characteristics of internal plant flows.

Jan 1, 1991

By Neto J. A N

Usually there are organisational interfaces between each stage - companies or departments. Each organisation will have different ideas about "optimum" operation. These ideas will be driven by how the performance of each is measured ' and rewarded. Therefore it is important to set up data acquisition processes with respect to maximisation of overall profitability and resource utilisation. In the simplest case - if the miners are paid on tonnes and the concentrator has severe grade penalties on concentrates, then there is the possibility of a conflict of interest over metal Balance.

Jan 1, 1991

By F. J. Susko

The US Bureau of Mines is using Fourier-transform infrared (FT-IR) analysis to investigate the bonding mechanisrn that occurs during the dewatering of clay slurries. High-molecular-weight polymers are used as flocculating agents in these processes. This investigation presents the results of an FT-!R study of calcium-exchanged montmorillonite treated with polyacrylamide (PAM) and polyethylene oxide (PEO). Both thin film and attenuated total reflectance (ATR) spectroscopic techniques were employed to study this clay polymer system. Results suggest PAM is adsorbed to the clay via the nitrogen atom of the polymer. A waterbridge is involved in the bonding between the clay at d PEO. Evidence also suggests that PEO may be adsorbed directly onto the surface of the clay.

Jan 1, 1991

By C. I. Basilio

The mechanisms involved in the adsorption of modified thiol-type collectors on sulfide minerals have been investigated in the present work. These collectors belong to the broad classes of thionocarbamates, thioureas, thiophosphates and thiophosphinates. They differ significantly from the traditionally used thiol-type collectors, such as xanthates and dithiophosphates, in terms of structural features that involve either the introduction of an additional oxygen donor or the alteration of electron densities on donor atoms. Electrochemical studies suggest that the adsorption of these classes of collectors is probably the result of a coupled reaction of the EC-type, involving an initial electron transfer step (E), followed immediately by a chemical reaction (C). Thus, the overall adsorption process is controlled by both the E, and pK of the system. The role of structural features in changing the interaction of the donor atoms with sulfide minerals is also discussed.

Jan 1, 1991

By Russell J. Foster

Many important materials are derived entirely or partially as byproducts of primary copper, lead, and zinc production. This U.S. Bureau of Mines report examines the collective role of byproducts with regard to the economics of domestic mineral production, and their individual significance in terms of dollar value, end uses, and strategic considerations. The study also analyzes circumstances that have affected the competitiveness and structure of the U.S. copper, lead, and zinc industries, and factors that impact byproduct availability. These factors include production capacity at smelters and refineries, process technology, changing sources and composition of ores, regulations, foreign ownership, and byproduct demand and price. Policy considerations regarding stockpiling, regulations, and research are assessed.

Jan 1, 1991

By Paponetti B. . A.

Gold is usually recovered by cyanidation, thiourea leaching and amalgamation, however the efficiency of these technologies, in the case of refractory ores, is low ever when fuie grinding is practised. For example, .if the gold particles are included in sulphide minerals, the leachant cannot reach them, so they are often lost in the tailings. Hence .it is first necessary to break the sulphide crystals by preliminary treatment such as roasting, nitric .acid oxidation, pressure leaching and bacterial oxidation and then apply a conventional extractive technique for satisfactory gold recovery. This paper describes the effect of biological pre-treatment with Thiobacillus ferrooxidans) on the? extraction ? and? recovery of gold by conventional cyanidate. leaching from; a refractory arsenopyrite ore from Golcuck (Turkey).

Jan 1, 1991

By H. Vedrine

A modelling study has been carried out on the flotation of the Moinho (Portugal) polymetallic sulphide ore, based on pilot plant data. It shows that successfully modelling the flotation of such an ore needs to take into account not only the influence of particle size, but also that of the mineral liberation of the ore. The benefits deriving from the research have been twofold in that the study has: 1. Improved the understanding of (a) the response of the ore to froth flotation and (b) the influence of regrinding the zinc middlings; and 2. Provided models for the optimization of the industrial flotation circuits when the plant starts up in 1991.

Jan 1, 1991

By D. Madsen, B. Salamondra, A. Moss, D. Etienne

"Raise mining at the Namew Lake Nickel Mine in Manitoba uses 3 m diameter bored raises driven at 45 to 50 degrees dip for stope access and drilling. These raises are developed within the orebody on 20 m centres to accommodate electric-hydraulic longhole jumbos and charging wagons. Critical elements of stope development include delineation of are contacts, control of deviation during raise development, optimal stope sequencing to permit a high extraction rate, drill anchorage installation, production drilling and blasting, and ground control. Procedures to deal with these elements are described, with emphasis on the geotechnical investigation for design of open stopes and pillars.Although mining with drilled raises does not have the flexibility to follow large variations in orebody dip, results to date indicate that it can be used successfully in the thicker ore zones. Thinner zones are currently mined using a modified Avoca method. Some flexibility to accommodate variations in orebody dip in thin are zones may be obtained by using alimack raise climbers to drive access raises, and carry longhole drills and charging equipment. Rock quality has been sufficiently good to maintain stable stope walls for full-height mining of primary stapes at 20 m strike length.IntroductionThe Namew nickel deposit is located 60 km south of Flin Flon, Manitoba. It is a moderately dipping (45 to 50 degrees) pipe-like ultramafic intrusion with a sulphide halo enrichment. The diluted recoverable ore reserves at January I, 1990 are 2.2 million tonnes grading 2.05% Ni and 0.7% Cu. The operation is a joint venture between Hudson Bay Mining and Smelting (60%) and Outokornpu Mines Ltd. of Toronto (40%). The mine is budgeted to produce 530 000 tonnes in 1990. The deposit was discovered in 1984 and mine development commenced in 1987.In the raise mining area, primary stopes will be filled with a high quality backfill consisting of cement and quarried limestone. Secondary stopes will be mined out between the primaries in the second pass of mining. The design extraction rate is 94% over all.The orebody above 120 level has an average mining width of 2.4 m, so is too narrow for raise mining. A modified form of Avoca stoping is used."

Jan 1, 1991

By Bruce A. Kuyper

Routine core drilling at the Cove deposit failed to confirm gold-silver grades and length of intercepts observed in reverse circulation drilling. A drilling program was designed to ascertain whether the disparity was due to problems with reverse circulation drilling techniques, core drilling techniques, or the erratic nature of the gold-silver mineralization. Special sampling devices and core drilling methods were employed. Data obtained from core-reverse circulation twins showed that down-hole contamination during reverse circulation drilling accounted for much of the variation between reverse circulation and core drill results. Down-hole contamination occurred as a result of high ground-water inflows eroding friable vein material from hole walls.

Jan 1, 1991