Search Documents

By Junho Lee, Leopoldo Bello, Mohammad Khan

Multiline ring anchor (MRA) was developed as a cost-effective solution for securing floating offshore wind turbines (FOWTs) to the seabed. Since FOWTs are placed in arrays compared to conventional oilgas platforms, the availability of multiple mooring lines attached to a single anchor can make FOWTs economically competitive. Additionally, the MRA can provide a small and light-weight anchor with high resistance to mooring line loads due to its deep embedment depth. The combined benefits of fewer and smaller anchors allow substantial reductions in anchor material, transport, and installation costs. Such cost reductions are critical to reducing foundation costs for the wind turbine, which can comprise well over 25% of the capital costs for offshore wind power development. Since it substantially reduces the required number of anchor footprints, the multiline anchor concept also permits significant reductions in seabed site characterization costs. This study evaluates how potential advantages of the MRA can reduce the capital costs and provide a reliable cost analysis of the foundation component for offshore wind farms.

By Bernardo J. Jiménez, Harlem Lora, Roberto Acosta Mora

Circunvalacion Norte project is currently the most important infrastructure project in Costa Rica. It is the last segment of the urban perimeter highway. Site investigation of local geotechnical conditions were studied by SPT, CPT, pressuremeter tests and boreholes. A static load test was executed as a proof test with an associated ultimate resistance of 12056 kN (2710 kips). Drilled shaft design was done using PMT tests and axial nominal resistance varied between 4000 kN (900 kips) and 6000 kN (1350 kips). A total of 416 drilled shafts were constructed in 15 months with drill performance of 32 m/day (105 ft/day). Drilled shaft lengths varied between 4,0 (13 ft) m and 40,0 m (130 ft). Selfconsolidating concrete was used to achieve an adequate workability even in high densities rebar cages. Several site conditions proved the importance for maintenance of the working platform, predrilling of rock sockets and having spare parts to avoid increase in project’s cost. New procedures were taken to prevent concrete segregation on excavations near underground water flow. Monitoring the quality of the shafts from CSL test showed less than 3% of the shafts presented a considerable anomaly, which proved that the adopted construction method and materials were adequate. For the concrete anomalies, successful remediation was performed by means of grout at the base of the shaft with two different types of drilling methodology depending on the concrete anomaly.

By Jamey Rosen

A Project Information Management System (PIMS) was developed to manage and analyze QC data at the Herbert Hoover Dike Rehabilitation Dam Modification Cutoff Wall (owned by the Jacksonville District of the United States Army Corps of Engineers). A special feature of this PIMS was its geospatial component. Data collected from Bauer drill rigs were automatically “geoprocessed” into threedimensional features representing the predrill, jet grout, and Cutter Soil Mixing panel elements, as well as calculated verticality and overlap metrics. These features were visualized in interactive planimetric, profile, and 3D views that facilitated several quality control activities during the project.

By D. Caruso

The health and financial costs of cumulative injuries are plaguing the mining industry. Industry leaders are concentrating on reducing the risk of injury to their workers through design and redesign of work environments. While ergonomics is not a currently regulated field, many mines are realizing that the only way to tackle their most costly injuries, cumulative injuries, is to make the proactive choice to understand those injuries, their root causes and to make workplace changes to prevent them from occurring. Reduction of these injuries not only improves the health and morale of the workers but increases productivity and profit for the companies. Knowledge and reporting of ergonomic risk factors by employees and ergonomics committees is key to these changes and to the reduction of cumulative injuries. NIOSH is developing strong relationships with industry associations and equipment manufacturers to leverage their communication abilities to transfer knowledge to their customers and make a difference in the health and safety of U.S. miners. The benefits of a formalized approach to reducing these injuries along with examples will be presented.

During 1990-1999, a total of 458 fires occurred in all coal mining categories; 157 of those fires caused 164 injuries and 2 fatalities. The greatest number of fues and fire injuries occurred at surface mines, whch also had the highest risk rate values. A total of 66 fuefighting interventions were required. Of these, there were 25 mine rescue team interventions in underground mines, including 5 mobile equipment firefighting interventions, and 41 fire brigade and fire department interventions at all surface operations, including 19 mobile equipment interventions. In all, 50 fires destroyed or heavily damaged equipment (including 16 pieces of mobile equipment) because of failure of other firefighting methods, late fire detection, undetected fires, or fire size. A total of 1 14 fires were detected late by smoke, and 42 fires were not detected.

By Robert H. Peters

How can employees be stopped from engaging in unsafe work practices? It is often easier to prevent employees from performing unsafe acts through manipulations of the work environment than through various training or motivational programs. Therefore, it is important that accident prevention programs seek to identify the reasons for the unsafe behavior and to redesign tasks and the work environment (e.g., tools, equipment, physical surroundings) in order to remove employees from sources of harm and to prevent situations from arising that would prompt them to perform unsafe acts. Unfortunately, in the mining industry the work environment is often innately hazardous, rapidly changing, and difficult to predict, making it very difficult, perhaps impossible, to fully protect the employee by environmental manipulations. Therefore, it is important that effective methods be identified for influencing mine employees to work safely. Various strategies have been used to convince employees to avoid unsafe acts and/or adopt self protective behaviors. The intent of this article is to provide guidance to mine operators concerning the use of four techniques for influencing mine employees to work safely: (1) employee surveys, (2) incentives, (3) fear communications, and (4) disciplinary actions.

By Harald P. Ludwig, Matthew J. Niermann

The support of excavation (SOE) for the Capitol Crossing project in Washington, DC consisted of a combination of soldier piles, lagging, tiebacks, braces, underpinning, single auger soil mixed (SASM) walls, micropiles, and a tiedback slurry wall. Over 130,000 square feet of SOE was installed with more than 1,300 tiebacks providing lateral support for excavation depths of up to 72 feet. Several structures including the Holy Rosary Church, the Bell Tower, the Casa Italiana, and a modern office building were supported by a combination of conventional hand dug underpinning pits, bracket piles, and stiff SASM walls. This paper will focus on the design and performance of the SOE adjacent to the Holy Rosary Church and the Bell Tower. Deflection-based design was used to estimate the movements of and limit damage to these structures. An extensive monitoring program was used to provide real time movement data. The results of

By Patrick T, David K. Miller

Driven piles are an effective and cost-efficient deep foundation method; however, when piles are driven near existing buildings and improvements, vibrations must be controlled to non-damaging levels. Monitoring of adjacent structures is important for loss prevention, specification compliance, and public relations. The fundamentals of ground vibrations, including particle velocity, acceleration, displacement and frequency will be discussed. Types of pile driving and the ground vibrations that result will be summarized. Industry standards for safe vibration levels for various structures (residential, commercial, industrial, historic, utilities) will be reviewed. The paper/presentation will include a discussion of soil settlement from pile driving vibrations and case histories of observed settlements. Methods for calculating vibration amplitudes and frequencies will be presented. Best practices for monitoring and controlling ground vibrations, including available state-of-the art equipment, will be outlined. The paper/presentation will conclude with steps for designing and implementing a monitoring and control program.

By Karl A. Higgins

In August 2004, the long-awaited National Harbor project in the DC metro area sprang to life with the design of Gaylord National Resort and Convention Center. When the project was in its final stages of construction in 2007, it was noted as largest building development of the east Coast and the 4th largest Building project in the U.S. The final construction costs were above $900M and it served as the catalyst for the overall National Harbor development which added another $1B in construction costs over the next few years. The Gaylord Hotel is supported by approximately 150,000 linear-feet of driven precast concrete piling, one of a handful of major DC area projects in the early 2000s that were supported by this pile type. The project overall was a success, but the fast-paced construction schedule created significant challenges to the designers and contractors. Piling installation was the first major building construction task, and it did not start out well. While the test piles were installed without damage, when production pile driving began in the summer of 2005, pile head and body breakage soon became evident. Typical of most highprofile projects, there are many stakeholders involved and an equal number of opinions on why the piles were breaking. The financial and contractual implications of starting the project off awkwardly were evident to all. The pile driving criteria was scrutinized by the contractor, and the engineer’s had reservations about the size and type of the hammers used for pile driving. Ultimately, it was proven the leading cause of pile breakage was neither the pile driving criteria nor equipment, rather the pile materials themselves. The author of this paper is also the Geotechnical Engineer of Record for Gaylord National and many of the adjacent National Harbor buildings including the recently completed MGM casino. About 100 piles were damaged during Gaylord’s construction some requiring multiple piles for replacements. Over the past decade or so, rumors on the causes of the pile breakage have spread in the market, with some alleging this pile type is not compatible with the geologic setting. I have purposely avoided writing this case-study due to the controversy surrounding the subject, but now some 15 years later it seems appropriate to do so considering DFI’s annual conference location. This will be a fact-based assessment of pile breakage at Gaylord and will also include a comparison to the neighboring buildings where far fewer driven piles were damaged, once a more appropriate concrete mix design was required. The pre-cast supplier is no longer in business.

By John P. Briand III, Douglas J. Aghjayan, Robert E. Fosse

This paper highlights the successful pile load testing program for the redevelopment of Pier One in East Boston, Massachusetts. Pier One is a 5.4-acre parcel on a dormant waterfront site used in the 1950s as a warehouse and distribution facility. The developer plans to re-use the existing 14-inch-diameter concrete-filled steel pipe piles to support four 5- to 7-story apartment buildings above a 2-story parking garage. A pile load testing program was developed to establish if the existing piles could support design loads of 240 kips for project financial feasibility and up to 300 kips for a significant reduction in future foundation costs. The Phase 1 program consisted of statnamic and dynamic load testing on two piles with two loading intervals (200 and 240 kips). Based upon the favorable results of the Phase 1 program, the Phase 2 program involved statnamic load testing on two piles and dynamic load testing on ten piles with three loading intervals (200, 240, and 300 kips). The Phase 2 program confirmed the favorable results which were applied across varying strata thicknesses and pile embedment depths. The average allowable capacity for the piles tested was greater than 300 kips with pile movement up to 0.3 inches.

By Mario Carnevale, Myles Danforth, Michael Oakland

The cost and overall effectiveness of foundation design depends on a robust characterization of the subsurface geologic setting. It is common practice to formulate deep foundation design from subsurface geologic characterization based on boring programs. The confidence level of geologic characterization is directly related to that of geologic interpretations, which are based on the spatial sampling pattern of boreholes relative to the complexity of the geologic setting. This paper presents a case history illustrating issues that arise during pile construction from over-simplified geologic characterization, the challenging steps taken to improve the subsurface geologic model, and the effect of additional characterization efforts on the pile foundation program. The seismic characterization methods used include multi-channel analysis of surface waves (MASW) and seismic refraction.

By James F. Davis, Matthew A. Conte, Robert F. Tonning

This is a paper demonstrating the steps taken to combine multiple types of piles for a single site to maximize the benefits and characteristics of each method. We intend to discuss the use of grouted displacement piles in lieu of traditional pile types that were specified on an individual project. We will show how implementing this alternate pile type can both supplement and replace the originally specified pile to increase efficiency and lower costs. We will demonstrate a reduction in spoils, vibration, crew hours, and equipment size while employing methods to overcome unforeseen ground conditions.

By Gerald Verbeek, Erick Baziw

Stone columns are used in geotechnical site remediation to increase load-bearing capacity and reduce settlement of foundations. Stone columns also improve slope stability and increase the shear strength of a soil. A very challenging problem is to characterize the in-situ shear wave velocities from data acquired from Downhole Seismic Testing (DST) after the insertion of stone columns. DST is an important geotechnical testing tool for site characterization that provides low strain (<10-5) in-situ interval compression and shear wave velocity estimates, but the postanalysis of seismic data acquired from DST in the presence of stone columns is very challenging due to the resulting complicated in-situ soil conditions. To obtain the right results it is necessary to use an algorithm that incorporates source wave raypath refraction. Starting with the Normal Moveout Seismic Cone Tomographic Testing (NMO-SCTT) algorithm developed some years ago, this paper outlines the modifications and additions made to this NMO-SCTT algorithm to facilitate stone column site characterization. To dramatically reduce the optimal solution space for the estimated interval velocities the paper also described a priori conditions that are applied based on the unique nature of the stone column site conditions.

By Melinda J. Hummel, Zachary T. Smith, Nathaniel Witter, Nina F. Carney

The revitalization of Pittsburgh’s historic Strip District has led to the redevelopment of existing properties and the development of new properties. At one time, the Strip was home to wholesale market products. Now, the historical warehouse buildings are being converted to multi-use residential and commercial properties. One such property, 1600 Smallman Street, consisted of 1 to 6-story connected buildings that housed night clubs, retail shops, and office space. The lower story portion of the building, on the southwest side of the property, was torn down to make room for a new 5-story- parking garage with street level retail space. The remaining 6-story-building, on the northeast, was gutted to be renovated into high-end condominiums, keeping the exterior historical building facade.

By Nick Hytiris, Mohammed Al Maadheedi, Slobodan B. Mickovski

This paper explores the capacity effects of a square steel plate welded at the ground surface on a driven open-ended steel pile (i.e. the plate would touch the ground surface after the pile achieves the required penetration). A series of strain-controlled, 1-g laboratory tests were undertaken on piles with and without a square steel plate attached. The piles were driven in dry, loosely packed, uniform sand. Two plates were used, one with a breadth equal to two times the diameter of the pile (2D) and the other with a breadth equal to three times the diameter of the piles (3D). A 20% increase in capacity was recorded for the 2D plate, and a 110% increase in capacity was recorded for the 3D plate when compared to the pile without an attached steel plate. The back-analysis of the results allowed the derivation of a new expression to calculate the capacity of bearing plates, which accounted for the effects of sands compaction and dilation. By extrapolating the findings of these tests to a hypothetical scenario, a model design problem was described where the length of a pile can be reduced by 20% to 60% (depending on the load) by using a plate attached to the pile. The results of this study can help designers to minimise penetration depth; thus, achieving a more economical and sustainable design.

By William M. Dalrymple, William P. Owen, Benjamin S. Rivers

For the California Department of Transportation (Caltrans), geophysical applications have played an important role as part of a successful multidisciplinary approach to subsurface characterization for the design of high value structures. Since at least the 1950’s, geophysical methods have been deployed to guide the exploration drilling program and to maximize the return on drilling investment by increasing the amount of data obtained from test borings. Geophysical applications saw increased use beginning in the 1990’s, during the seismic retrofit of the state’s toll bridges and the replacement of the west span of the San Francisco-Oakland Bay Bridge. Over the intervening years, increases in computing power and increasingly sophisticated commercial off-the-shelf software applications have allowed Caltrans to leverage advancements and perform geophysical investigations of increasing complexity and scale. Ultimately, the goal of these efforts is to maximize return on investment, whereby increased investigation costs at the design phase are offset by reduced uncertainty regarding subsurface conditions, leading to reduced cost overruns related to change orders and unforeseen site conditions during construction. These objectives are consistent with the recent Every Day Counts (EDC) initiative to incorporate Advanced Geotechnical Methods in Exploration (A-GaME) into routine engineering practice. Caltrans is an implementation partner of the A-GaME initiative, and Caltrans’ practices represent a model toward the institutionalized geophysical site characterization practices for other transportation organizations. The authors provide a retrospective on 70 years of experience with geophysical applications for transportation infrastructure, with examples and observations on potential future direction of the industry.

By Charles R. Conlon, Matthew J. Niermann

This paper presents the underpinning and excavation support systems used for construction at 2100 L Street in Washington, DC. The excavation for the proposed building extended below bedrock, which presented significant challenges for underpinning the historic Stevens School, constructed in the late 1800’s. The Stevens School was underpinned using several techniques consisting of soil mixing below an unreinforced foundation, traditional hand-dug pits to rock, micropiles below rock, and bracket piles. The excavation support system for the remainder of the project consisted of soldier piles and lagging supported laterally by tiebacks and braces. Shotcrete and rock bolts supported the exposed bedrock. This paper will discuss the design, construction and monitoring results.

By Mario A. Terceros Herrera, Mario Terceros Arce, Antonio Marinucci

A Smart Cell is a closed-type tip post-grouting device that is attached to the bottom of the steel reinforcement cage of a drilled shaft and is used to enhance performance and to reduce uncertainty thereof. Control of the grout is maintained within the device during injection and a uniform stress is imparted across entire base area simultaneously, inducing a pre-mobilization load into the shaft as well as the soil. This paper describes the construction and tip post-grouting of drilled shafts from two bridge projects in the Santa Cruz, Bolivia region along the Paraí River. During the grouting process at each project site, there were noticeable differences in the grouting pressures achieved and responses observed, even within short distances between shafts. For this project, the greater benefit of using the Smart Cells was the reduction of risk and uncertainty of performance due to the highly variable soil conditions. Ultimately, since the response of each shaft was observed during grouting and because a “minimum” value of shaft resistance (i.e., pre-mobilization of load) was measured, there is a greater reliability with the anticipated performance of the shafts when axial loading is eventually applied.

By George Onorato, Giovanni Bonita

Deep soil mixing (DSM) has now become a ubiquitous ground improvement technique across the globe for producing soil-cementous materials for many types of complex civil and environmental applications. In the field, the cementation bonds of the soil-cement materials are formed under a confining stress conditions; however, these conditions are generally not considered as most wet grab specimens are cured and tested under ambient atmospheric conditions. This has led to an underestimation of the engineering and mechanical properties of the soil-cement mixed material. This paper presents the preliminary findings of the effect of confining stresses on the mechanical properties of soil-cement mixed samples. This paper discusses the specialized field techniques used for modeling confining stresses during curing and presents the preliminary findings from different soil types. The findings indicate a strength increase within samples cured under a confining stress relative to nonconsolidated samples. The magnitude of the strength increase also appears to be different for different soil types. Finer-grained soils appear to exhibit a larger relative strength increase with confining stress relative to predominately granular soils.

By Michael Perlow Jr

A modification of the original Davisson Offset Limit (DOL) is presented for drilled foundations using soil quake (QDOL) factors ranging from 2 to 6. A further modification of the Davisson Offset Limit has also been developed using helical pile soil quake values (HDOL) based upon helix diameter. In addition, the initial tangent slope (IS) of the pile load test displacement curve is used in lieu of the calculated elastic slope (ES) to eliminate many of the uncertainties associated with determining the drilled foundation pile elastic modulus. The QDOL and HDOL load test methods do not require any graphical interpolation and provide easy simple ultimate pile capacity interpretation methods where drilled foundation pile load tests are not carried to plunging failure. Drilled foundation and helical pile load test case studies are presented to demonstrate the use of the modified soil quake QDOL and HDOL Methods.