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By M. R. Dahm

The demand for low sulfur steel by steel manufacturers and their customers has been steadily increasing for 25 years. Historically sulfur has been controlled by various means and with various additives but lime-magnesium external desulfurization of hot metal has become established as the dominant method in North America today. Magnesium powder produced from primary magnesium ingot has been the major source or raw material. However, periodic increases in the price of this commodity have encouraged producers to look to secondary magnesium for an alternate source of magnesium. Secondary magnesium from post-consumer scrap can be cleaned, sized, and prepared to produce a high quality magnesium reagent for use in hot metal desulfurization at a lower cost than material processed from primary ingot.

Jan 1, 2000

By Riley TW

This paper describes a Process Simulation Package for modelling the steady-state operation of a mineral processing plant. There are two levels of input allowed into the package. The first allows simple manipulation of the process models within a defined modular format which enables a wide range of process systems to be simulated. "The second level of input is via a Command file which allows plant models to be defined and changed without reference to the code or the requirement of any recompiling of the programme sources. The Command file interface was designed for use by metallurgists and assumes a sound knowledge of the system being modelled. As such it is an effective tool for metallurgists rather than a user friendly generalised package for the layman.

Jan 1, 1985

By H. Baldauf, H. Schubert

The structure of flotation reagents is important for their adsorption on mineral surfaces and thus for their flotation effectiveness. The influence of the structure of organic depressants on the flotation of fluorite and barite with anionic and cationic collectors was investigated using a modified Hallimond microflotation cell. In addition, adsorption, desorption, and electrokinetic results were employed to further elucidate the role and the correlation of the structural parameters for adsorption and the depressing effect. As hydrophilic reagents, different aliphatic and aromatic compounds capable of forming chelates with alkaline earth materials were used. For the depressing effect, the kind, number, and position of the polar groups in the molecule, as well as the structure of the reagent films play decisive roles.

Jan 1, 1980

By T. S. Mohibatsela, R. V. Ramani, C. V. Manula

The Mineral Engineering Department of The Pennsylvania State University has developed a suite of computer models for anthracite open pit mining (Fig. 1)1 Individual sub-systems have been developed to (a) interpolate geologic field data to obtain coal tonnages, waste volumes, and strip ratios; (b) simulate equipment performance on selected pit profiles to generate data required to choose coal and waste removal equipment; and (c) evaluate selected cost factors to determine either a rate of return for a specified selling price or vice-versa. This paper describes the application of two of these subsystems, namely, the Reserves Model (GEOL) and the Open Pit Materials Handling Simulator (OPMHS), and how these may be applied for the selection of equipment for a prime anthracite mining site.2

Jan 1, 1981

By B Muller

The disposal of tailings has become a greater issue due to the changing economics of mineral extraction. The processing of lower grade deposits and tougher environmental regulations has led to the selection process for tailings disposal options becoming more complicated. Current selection methods are too time consuming or too easily manipulated for inexperienced users to use successfully. This paper examines a different method for the initial selection of a tailings disposal system, using a numerical system that was introduced into the mining method selection field. The numerical method system was compiled by reviewing previous work done on the positive and negative aspects of the tailings disposal methods used by the coal and metallurgical mining industries. Assessing the common trends and design aspects of each of the methods was undertaken and a ranking was designed to explain how well suited the tailings disposal methods are to a situation. The tool successfully analysed sites using common data to indicate methods for disposal that would have provided minimal technical problems, low environmental risk and been practically possible. The tool also proved successful in identifying critical areas that would need further investigation. This new system was tested on some disaster case studies from around the world in order to show that it could have successfully selected a different method for tailings disposal that would have prevented the disaster.

Sep 26, 2011

By Wayne C. Hazen, James K. Kindig

As the complexity of hydrometallurgical systems increases, it offers new opportunity for applications of solvent extraction. However, the high capital cost of mixer-settlers for large flow rates is a drawback to wide application in base metal recovery. This paper presents information on the use of cyclone separators in place of settlers with attendant significant reduction in capital cost. Various flowsheet possibilities for this development are discussed.

Jan 1, 1972

By James Y. Oldshue

"Very seldom is it possible when contacting a gas with a slurry to measure the dissolved gas concentration in the slurry, and even where possible, equilibrium data with a suitable Henry.s law constant are seldom available.In general, by assuming a reasonable value for the dissolved gas concentration in the slurry and a corresponding equilibrium gas partial pressure P*, KGa values can be calculated for the pilot plant and then scaled up. Then, with the same P* value at various reaction conditions, a mixer can be designed which is quite satisfactory, having a reasonable design factor for full-scale performance."

Jan 1, 2003

By R. Balderrama Neder

A study consist in 20 column leach tests was performed for the "EI Arco" Copper ore deposit, located on Baja California, Mexico. The main purpose was to define the basic criteria like recovery and sulfuric acid consumption, for a commercial heap leach system design, to process the oxide Copper (Chrysocola) of the deposit. Leach parameters such as, amount of sulfuric acid in the cure solution, cure technique, particle size of the material, leach solution's flowrate application, leach solution's acid strength and height of the lifts, were evaluated to choose those parameters in which the results were the best ones for that particular design.

Jan 1, 1997

By X Sun, L B. Zhou, H Yi, X Tang, P Ning

The rapid industrialisation in China has consumed large amounts of various industrial raw materials, which has left behind large quantities of industrial solid wastes produced from the processes of mining, mineral processing and smelting. The storage of huge quantities of industrial solid wastes is an obvious risk to the environment and human well-being. As the first step to fully appreciate the scale of this risk, it is necessary to carry out research for developing a pollution source environmental risk assessment system (PSERAS), especially for the typical staple industrial solid waste (TSISW). This paper aims to discuss the frame of the PSERAS for TSISW for large scale production. This system consists of two aspects: predicted factors and accidental ones, which involve physical, chemical and biological risk assessments, on-site and during transportation process. Two analysis methods, the analytic hierarchy process (AHP) and fuzzy logic assessment (FLA) were used to handle the complexity of environment and non-quantitative data. The risk assessment system for such a complex objective is difficult and the assessment of relative factors is problematic through the usual quantitative analysis. With the proposed PSERAS, it is possible to define the risk class of pollution sources. Furthermore, the risk assessment results will be helpful to the decision-maker, especially when facing unknown risks in the environmental management of industrial solid wastes. In addition, by means of the PSERAS, risk factors can be ranked against their contributions to environmental risk, in order to calculate their relative priorities in decision-making.CITATION:Sun, X, Ning, P, Tang, X, Yi, H and Zhou, L B, 2012. Environmental risk assessment system for typical staple industrial solid wastes, in Proceedings Life-of-Mine 2012 , pp 301-304 (The Australasian Institute of Mining and Metallurgy: Melbourne).

Jul 10, 2012

By B. Wasmund, K. Adham, K. O'Keefe, C. Lee

"Metal chlorides (e.g. iron and nickel) can be pyrohydrolysed at elevated temperatures to yield an HCl rich off-gas and a metal oxide product. Typically, the high energy requirement for pyrohydrolysis is provided by the combustion of a hydrocarbon fuel with air. Here, it is demonstrated that the use of oxygen-enriched combustion can result in lower fuel requirements and higher HCl concentrations. In addition, the oxygen enrichment can result in a smaller volume of off-gas and thus, smaller and less expensive process equipment. This new concept can be applied to both the spray roaster (SR) and the fluidized bed reactor (FBR). Similar to the aircombustion case, the oxygen-enriched process can use a direct contact venturi scrubber, to recover energy from the roaster off gas, but at a higher efficiency. The new process also uses an absorption tower for capturing HCl from the roaster off-gas, but generates a stronger HCl solution than is possible with pyrohydrolysis in air.BackgroundIn recent years, the metallurgical industry has become increasingly involved with developing methods for extracting metals, upgrading products or cleaning metallic products by using hydrochloric acid. These applications of chloride metallurgy often result in metal chloride solutions, which should be processed to regenerate HCl for reuse, and to recover the metal value as a product or by-product oxide [2, 3, 4].The pyrohydrolysis of metal chloride solutions has been done in two types of air roasters: spray and fluidized bed. The existing roasters burn a hydrocarbon fuel in air, to provide the required energy for evaporating the feed solution and to provide an elevated temperature for the chloride pyrohydrolysis to occur, according to the following reactions:"

Jan 1, 2011

By Andrzej Wala, Waclaw Dziurzynski, Janusz Tracz

Recent advancements in computer hardware have led to the development of new ventilation planning software for PC's. These programs now can be run more quickly and can display their outputs with graphical techniques. Only a few of the existing programs have the capability to display the output data graphically on plotters. Graphical presentation of ventilation simulation data is essential for quick and sure comparisons of alternative analyses. Recently a noticeable growth has occurred in the application of graphics for display and interpretation of the data that have been developed by simulation procedures. The process of mine ventilation network analyses used for planning and design can benefit from this development. The authors describe and present graphics-assisted software that has been developed to work with a mine ventilation simulation program. This software has some of the following features: - graphic editor on screen, - graphical display of output data on screen (EGA, VGA), - graphical display on plotter or printer, - scaling capability (desired part of the entire schematic can be displayed), and - such values as flow, pressure loss, gas concentration for branches, and pressure and elevation at junctions can be presented as labels.

Jan 1, 1991

By Alex Moyano

Due to very demanding environmental rules, and to the incrementing impurities contents in the processed concentrates, Codelco Norte smelter permanently faces new demands for planning the production program with the present fulfillment of the environmental regulation. Accordingly, the CN smelter along with IM2, developed an impurity distribution simulation model, M-DICE, which predicts the impurities behavior for each of the process units of the smelter under different process configurations and concentrates quality. The development of the M-DICE included the gathering of operational data for the process units of the CN smelter, including temperature, oxygen enriched air, matte grade, etc. Then based on a mass balance for each of the process units involved in the smelter a thermodynamic evaluation was done to derive the arsenic fractional distribution among the condensed (matte/white metal/copper/slag) and gas phases. Then, the validated M-DICE was able to predict the arsenic behavior in the Teniente converter processing complex concentrates with high arsenic content, among others. At present, M-DICE is in its last stage of development, and is expected to be a suitable environmental and process management?s tool for the Codelco-Chile?s smelters.

Jan 1, 2006

Floc properties such as density, size, size distribution, porosity and shear strength govern the effectiveness of flocculation as a process for solid-liquid separation. Floc characteristics desired for removal of suspended solids by sedimentation or filtration, for example, are known to be different. In this study, an attempt has been made to evaluate floc density using a simplified procedure and determine the effects of various physical and chemical factors on the density of floes obtained. A brief discussion of techniques employed to measure the shear strength of flocs and the effect of various parameters on the floc strength is also presented.

Jan 1, 1988

By Roy M. Fleming

During the decade of the 1970's, a new emphasis was placed on assuring a safe and healthful workplace for all American workers. Much of the basis for this national effort was federal legislation: the Occupational Safety and Health Act of 1970 and the Federal Mine Safety and Health Act of 1977 (amended from the 1969 Coal Mine Act). One of the agencies involved in this protection effort is the National Institute for Occupational Safety and Health (NIOSH) of the Centers for Disease Control (CDC) in the Department of Health and Human Services (DHHS). In fulfilling its mandates under the 1970 and 1977 Acts, NIOSH conducts research, experiments, and demonstrations to support and stimulate advancements in health and safety practices. Priorities for NIOSH research are established primarily through congressional mandates, requests from the Department of Labor, needs as defined by NIOSH researchers, and surveillance information. Emphasis is placed on research in the areas of toxicology, industrial hygiene, physical and chemical sciences, physiology, ergonomics, engineering, psychology (behavior and motivation), and epidemiology (industry-wide studies). The framework of the current Institute program to identify, evaluate, and control occupational hazards includes activities in surveillance, research, evaluation, and training. These activities are planned and evaluated through a system that coordinates the efforts of eight research and scientific divisions. Each division develops projects to address program areas that have been identified by NIOSH management as having highest priority. In surveillance programs, the objectives are to identify substances and agents found in a representative sample of workplaces and to collect and evaluate information on rates of disease and injury in occupational groups. Information is also collected on occupational safety and health programs implemented by industry. Estimates of worker exposures and the potential for adverse health effects are considered in setting priorities for further investigations. A related activity, which also serves to provide technical assistance to industry, is NIOSH's Health Hazard Evaluation program. On-site investigations of workplaces are made in response to worker, employer, or government agency requests. Both industrial hygiene and medical examinations are conducted, and the results contribute to identifying new problems and evaluating their significance which may have public health implications beyond the particular worksites that are investigated. Field and laboratory research projects are performed to meet several objectives: - Characterize the working environment by evaluating current and past exposure levels for workers who are included in epidemiological or medical investigations. - Develop epidemiological information to define the association between the substance or agent under investigation and the acute and chronic health effects on workers. - Determine through animal studies the parameters of an association between exposure and effect. - Investigate the etiology of disease. - Develop sampling and analytical instruments and techniques and demonstrate their application for measuring toxic materials in the workplace. - Formulate sampling strategies that will accurately and precisely indicate exposure levels. - Develop medical procedures to prevent disease and to detect the presence of disease and early indicators of disease. - Assess the technology for control of exposures, including engineering and administrative techniques, personal protective equipment, and work practices. Presently, the research program is focused on reproductive effects, neurotoxic effects, injury/trauma, lung disorders, cutaneous disorders, cardiovascular disorders, cancer, stress-related disorders, effects of physical agents, digestive disorders, and renal and other organic disorders. In studying these issues, priorities are determined by the seriousness of possible adverse health effects resulting from occupational exposures, the feasibility of studying existing records or obtaining new data, and the size of the population which is potentially affected. Where there is low level of suspicion concerning adverse health effects or where an occupational disease occurs in a variety of industrial environments, investigations are limited to gross analyses of health effects such as review of mortality patterns. In such studies, the industrial populations selected are those for which existing data resources can be utilized. Such data consists of records of occupational exposures or health status which have been maintained by the employer, the union, or Government agencies. Where a review of the available information suggests that serious health hazards exist and the existing data resources are inadequate for quantifying the relationship between the specific biological response and type and degree of exposure, prospective studies are initiated. Information derived from such research is essential for the development of sound criteria for control of industrial exposures to noxious agents. Other input to the criteria documentation process comes from searching and evaluating the literature. Criteria documents contain the recommendation of an environmental limit where information is available to support it, as well as the recommendation of work practice controls, medical evaluation, information for workers to recognize and avoid the hazard, and identification of specific research gaps. In some cases, during the criteria document preparation, gaps in knowledge are found which necessitate further research before an occupational standard can be recommended.

Jan 1, 1981

By Josh Struble, Fu Yuet, Jan Zywiel, Kevin King

This paper discusses the application of Integrated Inertial/GPS technology for position determination of earthmoving equipment in an open-pit mine. Different GPS augmentation methodologies are introduced and discussed. Principles for the operation of the Applanix POS MC (Position and Orientation System for Machine Control) are also presented, together with test results conducted at the Twin Creeks Newmont mine, using the POS MC and Caterpillar’s CAES (Computer Aided Earthmoving System).

Jan 1, 2005

By H. Hamza, M. R. MacIver, M. Pawlik, L. Malin

"Size and shape are important properties of aggregates formed in engineering processes and natural systems. Measurement of aggregate size or shape is a challenge when the solids concentration is beyond the gel point, ?? > ??g, when the aggregates are in contact and it is difficult to distinguish or segment individual particles in the network. This paper describes the use of a micro-computed tomography (micro-CT) method for the calculation of the aggregate volume fraction, ??, and a characteristic aggregate length, ??a, based on a 3D chord length measurement algorithm. These parameters can be used to quantify changes in aggregate and pore size during a compressive yield stress test to help understand the impact of flocculation and network structure on dewatering. INTRODUCTION In a thickener, flocculation is often used as a pre-treatment step and the final solids content of the underflow depends on the network strength and permeability of the bed formed by settled aggregates (Usher, Spehar, and Scales 2009). This paper describes the measurement and analysis of micro-computed tomography (micro-CT) of flocculated mineral sediments to obtain a characteristic length, ??a, of the aggregate and pore phases during a staged compressive yield stress experiment. This parameter may be used as an indicator of changes in aggregate and pore size to quantify material behaviour in solid-liquid separation processes that depend on self-weight compression or applied pressure. This analysis was carried out to help understand the effect of flocculation on aggregate structure and the thickening process as part of a broader research on the improved solid liquid separation of tailings produced in the oil sands industry.Aggregate properties The solids phase of an aggregated or flocculated suspension will eventually settle – if left undisturbed – under the influence of gravity. As settling of a flocculated suspension continues, the solids volume concentration, ??, may increase to the gel point or gelation threshold (Landman and White 1994), ??g, above which the aggregates form a network of touching particles, or space-filling structure (Kranenburg 1994). In the sediment bed, the aggregates are surrounded by fluid and occupy a partial volume fraction, ??, according to"

Jan 1, 2018

By Norbert Patzelt

Today the standard method for grinding ore is the wet process. This is mainly due to the fact that the downstream process is wet and considering the total circuit dry grinding is not the most eco­nomical method for the comminution of the ore. Presently in gold ore processing dry grinding is only applied in cases where whole ore roasting is required downstream from the milling plant or if organic carbonaceous matters and sulfides are the primary reasons for the refractoriness. Since dry ore can be fed to the roaster, a dry grinding mill can advantageously be applied. In cases where d1y grinding could be applied advantageously for instance if the ore contains water soluble material and wet grinding is not possible there are serious concerns prevailing within the industty against this technology due to several reasons. Besides of the aspects as discussed later in this paper, there are several plants in operation with little success and considerable operational prob­lems. The reasons for this often lie in the fact that the several com­ponents of such a plant are bought from independent sources with­out considering the system requirements. It is essential that the dry grinding plants require accurate design between drying, pneumatic transport and grinding of the ore in the circuit. This paper will address some of these concerns raised in the industiy from a mill vendor's view along with discussing the development for the selection and configuration of the various dty grinding circuits.

Jan 1, 1998

By Shun Fujieda, Shigeru Suzuki, Kozo Shinoda, Tetsuo Fujita

"Dowa's scorodite, synthesized by oxidation of Fe(II) ions in the presence of As(V) ions at atmospheric pressure, was characterized. The scorodite was well crystallized and had a very low solubility. To examine the conditions for stable storage of the scorodite for long periods, experiments with various synthesis and leaching conditions were done. The scorodite had a very low arsenic solubility in sea water. It was estimated in consecutive leaching tests that the arsenic concentration would eventually converge to zero. The prevention of arsenic leaching by adding goethite or ferrihydrite was limited in some cases. Very low toxicity was confirmed by toxicity tests. The investigation results suggest that disposal at a specifically designed well-controlled storage place is preferable for the scorodite whose toxicity had been made sufficiently low. Disposal to an isolated final disposal site with more stringent prevention for the outflow of toxic substances was thought another option.IntroductionArsenic is a considerable environmental concern. A system of technologies for the effective immobilization, storage and final disposal has been sought. Dowa Metals & Mining Co. Ltd. has developed a unique scorodite synthesis method (DMSP®) which works at ambient pressure [1]. The scorodite is precipitated by oxidizing Fe(II) ions in a high-concentration As(V) solution. The scorodite produced in this way does not readily release arsenic because of its high crystallinity. Final disposal is necessary because scorodite currently has no commercial value. A standard method for the final disposal of scorodite has not been established because its long-term stability under various conditions has not been fully examined."

Jan 1, 2012

By Malcolm J. McPherson

INTRODUCTION The use of computers to assist the mine ventilation engineer began to grow in the early 1950s when electrical analogue devices were developed for the analysis of mine airflow systems in Europe and the United States (l,2,3). The need for quantitative planning of airflows in mines had become pressing and analogue computers fulfilled a useful purpose for over a decade. From about 1964 onwards, digital computer programs for mine ventilation network analysis became available (4,5) and, superseding the analogues, spread rapidly throughout the major mining countries. The successful implementations of such programs resulted in further research being directed towards the development of simulation programs to model the quality as well as the quantity of air flowing through underground workings. It is no understatement that digital computers have revolutionised environmental planning techniques in modern mining industries. This paper discusses the complex interaction of natural and mining factors which governs environmental hazards in underground mines and further indicates some of the simulation techniques which have entered practical usage or are at an advanced stage of development. THE PROBLEM OF ANALYSING THE MINE ENVIRONMENT The traditional methods of approaching environmental problems underground were based largely on empirical or intuitive techniques. The reason for this lay in the intricate relationships which exist between the many variables that influence the mine environment - and which limit the use of purely analytical methods to the simplest of cases. In order to illustrate the need for simulation techniques, Table 1 shows the three most widespread mine environmental hazards

Jan 1, 1977

By Robert E. Delavault, Harry V. Warren

Circumstances determine whether it is better to make analyses in the field or in a permanent laboratory. The rubeanic acid test described in this article has been designed primarily for field use: it is simple and virtually foolproof, and it requires a minimum of field kit.* It is sensitive, easily detecting 4 ppm of readily extractable copper in a soil. This is by no means a quantitative test, but it is accurate enough to provide a valuable indicator of copper anomalous areas for both prospectors and field geologists. The easiest method for detecting metal deposits that do not produce visible float or stains is to make a simple chemical test for the metal in overlying soil, or in the silt of a stream that may have picked up metal farther upstream.

Jan 11, 1958