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By B. G. Belew

Recent operating improvements at the Phelps Dodge Chino Smelter, coupled with intensive capital expenditures since 1987, have resulted in a safer, higher quality, more productive smelter. This paper briefly reviews the flowsheet of the Chino Smelter with emphasis on recent capital expenditures. The main focus of the paper is to provide case studies of how operating functions have been improved. Case studies presented include: (1) safety, (2) anode quality control, (3) flash furnace cross-over build-up control, and (4) flash furnace temperature control. Most of these accomplishments have been achieved by providing specific measurable goals and subsequent feedback to operating crews.

Jan 1, 1993

By M. A. Matzkin

The Problem: There are no roads and mapping has been inadequate. There isn't a clearing large enough to accommodate a conventional airplane. Entry would consume months, yet the area must be investigated. Sustained communication is impossible except by radio. Cost in time and money for exploration would be exorbitant. . . . . . . . .

Jan 9, 1953

By E E. Cloete, R I. McCrindle

Permitted explosives were previously nitroglycerine based and cap sensitive. Due to safety, health and environmental requirements, water-containing explosives, such as watergels and emulsions, were used instead. However, in order for these explosives to perform at their designed level during blasting, a more powerful stimulus than is delivered by detonators on their own is required.

Jan 1, 1999

Vol. 51 has been sent to all members who have paid their 1916 dues. Vols. 52 and 53, the last two volumes for 1916, will be shipped about the middle of-August to all except those owing current dues. Members who do not receive them within a reasonable time are asked to notify the Secretary. Back volumes to complete sets may be purchased from the Institute at reduced rates.

Jan 8, 1916

By Melvin E. Poad

INTRODUCTION The placement of concrete by means of pumping is one of the fastest growing practices in the construction industry and is widely used in mining applications. In¬troduced in the United States in 1933, this method has been adapted to many aspects of the industry, especially where space for equipment is either limited or inaccessi¬ble. Concrete pumping offers many advantages over other methods of placement. Using pumping equipment, the concrete mixture can be transported in a single operation from a central mixing site to numerous forms in many remote locations, eliminating the need for rehandling the mixture and reducing the labor costs to a minimum. Pressurized pumping provides an extra mix¬ing and blending step, resulting in concrete of improved uniformity and greater density. In turn, this produces high compressive strength and increased durability. Various placement defects can be reduced or pre¬vented by pumping. The steady and even flow of the concrete minimizes the form distortion and delays caused by vibration problems that are common to fast dumping of the concrete mixes. Segregation, planes of weakness, bleeding, and surface faults are diminished considerably. Perhaps the greatest advantages of concrete pump¬ing are the distances and volumes that can be handled. Depending upon the equipment used, pumping rates of from 8 to 115 m'j/h (10 to 150 cu yd per hr) can be achieved, with a horizontal range of up to 460 m (1500 ft) and a vertical range of up to 140 m (450 ft). Theoretically, almost any concrete mixture could be pumped. However, consistency is an important consid¬eration for efficient operation. Mixes that are too wet, too dry, too hard, or poorly graded can cause difficulties that increase the costs. Similarly, mixes containing aggregate material that is over the maximum size or that is porous and highly absorptive can also result in diffi¬culties and increased costs. For the best efficiency, the mix formulation must have a well-graded sand and aggregate combination, with enough fines to provide flowability. If additional water is required for pumping, additional cement must be used to meet the design criteria of the structure. Each pump manufacturer can provide recommended mix formulations for the specific equipment furnished. Since the 1950s, many improvements have been made in pumping technology. Originally, only rigid steel pipe of 168 to 245 mm (6.625 to 9.625 in.) diam was used; today, both rigid steel pipe and flexible conduit are available in diameters of from 76 to 203 mm (3.0 to 8.0 in.). Improved pumps have been developed, and the introduction of power-coordinated booms has in¬creased the versatility of concrete pumping. The older and more conventional placement methods can no longer compete with the flexibility, efficiency, and econ¬omy of the pumping method, and continued research and development can only improve the system and expand its use throughout the mining industry. PUMPING EQUIPMENT The three major types of concrete pumping units currently available are the piston pumps, the pneumatic pumps, and the squeeze-type pumps. Table I provides a comparison of capacities, horizontal ranges, and vertical ranges for pumps of all three types. Piston Pumps The simplest of all concrete pumps are the piston¬type pumps; they are available from many manufac¬turers. As shown in Fig. 1, each unit consists of a

Jan 1, 1982

'Industrial Minerals - their mining and use in New Zealand' is the theme of the 1978 Annual Conference of the New Zealand Branch of The Australasian Institute of Mining and Metallurgy. This paper describes the use of phosphate rock, sulphur and potassium chloride (potash) - three industrial minerals which have enabled the farmers of New Zealand to increase production to current levels. The growth of imports of these raw materials for the New Zealand fertiliser industry is well documented in NZ Fertiliser Statistics 1977. This is the most recent of the Ministry of Agriculture and Fisheries annual publications on this Subject prepared from the detailed returns of fertiliser manufacture and sales from each fertiliser works. There are now 12 of these works in New Zealand one of the most recently established being in Whangarie where this conference is being held. Its capacity to manufacture superphosphate will shortly be 300 000 tonnes twice that when it opened late in 1964. New grinding and manufacturing equipment comes on stream early in 1979. This paper illustrates the interdependence of two primary industries, agriculture and mining. New Zealand's economy in the foreseeable future will be based on agriculture so that our standard of living is dependent on the overseas prices and freight costs of the bulk raw materials from which our fertilisers are made. For the year ended 31 March 1978 New Zealand's total exports were $3395 million, of this total $2413 million (71%) came from the products of pastoral agriculture (wheat, wool, dairy and other animal products), $291 million from forest products and $501 (15%) from manufactured exports. Approximately half of the pastoral receipts can be attributed to the fertilisers applied at a total cost of about $200 million including subsidy.

Jan 1, 1978

By JAMES H. McGRAW

P UBLZCLTY and engineers do not mix. In the very words of my subject, there is an apparent contradiction. In the past, publicity has been abhorrent to the engineer. It seems to be true that the engineer, because of his training or his background, has developed a state of mind which omits publicity. At any rate he has done a poor publicity job for himself. The average engineer is self-conscious; he ought to be class-conscious. If T should ask the men in this hall to get up one by one and tell who they are and what they have done, there would be an instinctive reaction in the mind of each man-a feeling that this was out of place. If I should ask each man to get up and tell something about his neighbor, I should find that each neighbor, once he got acquainted with the man next to him and understood what he was doing, would be as human and as generous-hearted in telling about his brother engineer as is any professional man.

Jan 1, 1920

TIPS FOR SUCCESSFUL WASTE MANAGEMENT ? WASTE MANAGEMENT PLANS ? Define the question to be asked in waste characterization studies ? Calibrate assessments and designs with field conditions ? Ensure consistent with short, medium and long-term mine plans ? Design robust plans - goalposts and expectations will change ? Fully assess and integrate costs into economic models ? Integrate waste specialists into the feasibility and design teams ? Keep it simple and when you can?t, communicate it in simple terms ? PLAN EXECUTION ? Integrate the waste management plan into daily mine operations ? Identify the critical KPI?s , track them and set clear action triggers ? Know the difference between knowledge and data ?make sure you retain knowledge and document the important Maintain management, engineering and operational focus through the mine life

May 1, 2010

By C. R. Jenkins, G. S. Taylor

Three sedimentation ponds had their performance evaluated before and after installation of modifications. Each pond had a floating baffle installed, two had siphon outlets, and one had a floating outlet device. Baffles inhibited short circuiting, and the outlet devices retarded flow following a rainfall event and drained the pond, creating a large storage volume to maximize detention time. Total suspended solids and settleable solids tests were measured on samples of influent and effluent to evaluate pond performance. Particle size analyses were conducted on samples containing measurable amounts of solids. Performance improved in each pond, with baffles providing the major improvement.

Jan 1, 1987

By Ovidiu Pasca

Several improvements in converter equipment and operation at BHP Copper have reduced the converter cycle time as necessitated by an increase in flash furnace output. The resulting higher intensity performance of the Peirce-Smith Converters has had a major impact on the dust handling and off-gas cleaning systems. This paper describes work carried out on the design of a new converter hood with particular reference to the thermal analysis and hood performance aspects. Changes in converter cycle time and campaign life as result of the process and equipment improvements are discussed in a separate paper.

Jan 1, 1999

By N. J. Themelis, R. V. Flint

In a four-year period between 1973-76, the Metal Mining Division of Kennecott Copper Corp. conducted a company-wide program of operations improvement which involved line and staff personnel from all company functions. Specialist teams performed detailed studies of all operational aspects at Kennecott's four copper mines and concentrators, four smelters, and two electrore-fineries. The specific recommendations that resulted may transform the Metal Mining Division into the country's lowest cost producer of copper by the mid-1980s. In this article, N. J. Themelis and R. V. Flint describe the mechanics of MMD's integrated approach to operations improvement.

Jan 6, 1979

By J. O. Claassen

A study was initiated and solutions implemented to address the root causes of a 30%?40% lower than predicted product yield achieved at a Mpumalanga coal mine. A holistic MRTM approach, which focused on improving exploration, geological sampling and analysis, geological modelling, planning, mining, and beneficiation practices, was used. The study indicated that deviations in the planned versus actual yields at the DMS plant were caused mainly by incorrect geological yield predictions, high and variable levels of dilution, and near-dense material, as well as the textural properties of the ore. Keywords MRTM, mining value chain improvement, Witbank coalfields, complex geology.

Oct 1, 2013

By Reinhardt Schuhmann JR

Metallurgical Engineering Volume I, by Reinhardt Schuhmann, Jr. Addison-Wesley Press. $7.50, 390 pp., 1952. -This first volume, engineering principles, of a two volume work, is intended by the author to meet a need for reorganization of instruction in extractive metallurgy. Its three main objectives are to organize the subject matter according to basic principles and unit processes; to integrate the underlying science of physical chemistry with metallurgical engineering; and to put greater emphasis on analysis and quantitative solution of engineering problems. Vol. I deals with unit processes, stoichiometry, thermodynamics, fuels, fluid flow, heat transfer, pyrometallurgical systems and refractories. Vol. II will take up the individual unit processes. Initiation and Growth of Explosion in Liquids and Solids, by F. P. Bowden and A. D. Yoffe. Cambridge University Press. $4.50, 104 pp., 1952.-The book is a study of decomposition by impact and by friction of explosive substances and deals mainly with the work of the authors and their collaborators. Research is still in progress but results thus far indicate that the mechanism of initiation is relatively simple. Findings are thoroughly discussed, and the latter part of the monograph describes the way in which a small nucleus of decomposition can grow into a large scale explosion.

Jan 1, 1952

By ERNEST A. HERSAY

ACCURATE ore-sizing with screens is drawing attention to certain details that now, more than ever before, require attention. There are many tests that must be preceded by careful sizing. The assayer often could profit by a more careful selection of screens. In milling, more attention is given the slimes produced. Cement-manufacturers are pulverizing and screening finer than they formerly did, and others are reducing materials to fine sizes at high cost, with screens used to govern the fine¬ness of the pulverized product. Fine screens are expensive, easily injured by mis-use, are carried in stock sparingly by most dealers, and are handled often by those who know little about them except their designated number. More attention, on the whole, needs be given the actual size of the mesh-openings, and less emphasis placed upon any custom or conventionality in numbering. An effort to classify wire screens, in this respect, leads at once into computations, where one is confronted with details of sizes and standards, of different wires, different gauges, and different customs. There is always uncertainty about the exact working-size of a screen until one gives the matter special attention, and devotes more time to it than its simplicity seems to demand. To know only the number is not sufficient for all uses. Often, in sets, superfluous sizes are used; and sizes are omitted that are of critical importance. In wire screens, the use of different standard sizes of wire makes important differences in dimensions that must be taken into account. The dealer usually grades screens by the number of openings per linear dimensions, regardless of the size of the openings or of the wire. Certain 100-mesh screens in use are found, by measurement, to he actually coarser than others of 90-mesh, a result which is due, of course, to the use of larger

May 1, 1906

Cyanidation and Concentration of Gold and Silver Ores. By J. V. N. Dorr and Francis L. Bosqui. Second edition, completely revised. Mc-Graw-Hill Book Co., New York. $8.50.-First issued 13 years ago, this book has become a milestone in the literature of mining and metallurgy. Mr. Dorr, with the assistance of F. L. Bosqui, has completely revised the book. Its comprehensive picture of ore dressing and hydrometallurgical methods are of importance to mining engineers and operators throughout the entire field. Operating data and methods, flowsheets, testing procedures, and many miscellaneous methods of extracting bullion are given. The book is divided into two sections, the first discussing principal unit processes involved in gold and silver recovery, and the second describing with flow diagrams a number of typical treatment plants selected from the more important gold and silver mining areas in various parts of the world. International Conference on Coal Preparation in Paris. English Language edition of transactions.-The transactions of the recent conference in Paris will be presented in the form of 6 issues of the revue de l'Industrie Minerale, and may be purchased for 3000 francs per set. About 60 papers were presented at the meeting, covering a wide range of interesting subjects. Ad- dress subscriptions to: Secretariat de la Societe de l'Industrie Minerale, 19 rue du Grand-Moulin, Saint-Etienne (Loire) France.

Jan 1, 1951

By J. E. Metcalfe

Proceedings of the Fourth Empire Mining and Metallurgical Congress, Great Britain 1949. Part II published at the Offices of the Congress in London, England, 1139 pp. The price of these proceedings is £ 2. The parts may be purchased separately at a cost of £ 1 each.-Part I of this book covers a report of the organizing committee, the inaugural meeting and presidential address, banquet at Guildhall, welcome by Sir Richard Livingstone at Oxford. and final session. Technical session and papers are also covered in Part I. Part II covers such topics as coal, present-day trends in mineral dressing and metallurgy. Mining Engineer's Survey Manual. By J. E. Metcalfe. Published for "Mine & Quarry Engineering" by Electrical Press, London, 1951. 341 pp., illus., charts, diagrs., tables, 8 ¾ x 5 1/ in., cloth, 30s., available from Percival Marshall & Co., Ltd., London, and British Book Centre, 122 East 55th St., New York 22, N. Y. Beginning with a brief treatment of surveying fundamentals and a discussion of the correlation of surface and underground surveys, this practical manual continues with descriptions of surveying practice both above and below ground including stopes, inclined shafts; etc. Space is devoted to sampling and valuation, geological considerations, and descriptions of modern surveying instruments. The organization of survey operations is covered in the last chapter.

Jan 1, 1952

By John Charles

The Engineering Method. By John Charles Lou11sbul.y Fish. Stanford University Press. 1950. 186 P. $3.-This book is about the "professional habit often referred to . . . . as 'the scientific method' . . ." It formulates for students the system of logic and reasoning that is the mark of the practicing engineer. The three chapters are, "The Method of Engineering", "Application of the Engineering Method" and "Uncertainties in Engineering." They cover logic and reasoning, terms, nontechnical problems, practical conditions controlling the engineering method, inescapable uncertainties and the method of coping with them. The author is emeritus professor of civil engineering at Stanford. The material presented here formed chapters 9, 10, and 11 of The Engineering Profession, by Hoover and Fish, second edition 1950. Elements of Ore Dressing. By Arthur F. Taggart. John Wiley & Sons, Inc., New York, 1950. $10.- A modern and practical introduction to the subject by the noted author of the Handbook of Mineral Dressing. The philosophy that a mill and all its parts comprise a single treatment process is a continuing theme in the book. Professor Taggart covers hand picking, screening, filtration, and electrical concentration. After introducing sedimentation, he takes up acceleration in free-settling, hindered-settling, sink-float, jigging, film and trough concentrators and shaking concentrators. A discussion of organic chemicals in flotation is followed by a detailed treatment of flotation. Final chapters deal with primary crushing, secondary crushing, grinding, transport, and controls and flowsheets.

Jan 3, 1951

By Edward McHugh, Jami M. Girard, Stanley M. Miller

A computer analysis of bench stability has been developed to account for multiple occurrences of potential slope-failure modes in discontinuous rock masses. Bench-scale plane shears and tetrahedral wedges are simulated and stochastically analyzed to estimate the probability of retaining specified catch-bench widths. This geotechnical information is useful in designing bench configurations to improve pit-slope stability and help alleviate rockfall hazards.

The Metallurgical processes used in the gold industry in Queensland since the 1850's are reviewed. The major upswing in, gold processing this decade has brought the technology of heap leaching, carbon in pulp and carbon in leach, flotation for gold and tailings retreatment to Queensland. In many cases operators have developed or improved these processes to treat difficult ores or to cope with local climatic conditions.

Jan 1, 1989

By T I. Jerman

The Du Pont "Detaline" nonelectric initiation system utilizes a low energy detonating cord. It is compatible with conventional detonating cords and shock tube downlines as well as nonelectric in-the-hole delay caps. "Detaline" millisecond surface and in-hole delays offer a great degree of flexibility in developing effective delay patterns for improved fragmentation and reduced vibration. All components are easily assembled in the field.

Jan 1, 1982