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By Danilson Gonçalves de Melo e Silva

O balanço de energia realizado em um forno de aquecimento de tarugos apresentou rendimento de 53%. A maior perda energética estava relacionada ao sistema de refrigeração dos skids, cujo valor calculado foi de 18%. Objetivando minimizar tais perdas, estudou-se a utilização de um novo tipo de revestimento refratário para esta região. O fabricante de refratários apresentou uma estimativa de ganho de 62%. Desta forma, a VBR planejou um teste para validar a eficiência do refratário proposto. Neste teste, o produto foi instalado em uma viga auxiliar. Esta viga foi instrumentada, e foram registrados dados de vazão, pressão e temperatura do fluido de refrigeração (água). Objetivando comparar estes valores com o material convencional anteriormente instalado, outra viga com as mesmas características (dimensões e posição no forno) também foi instrumentada. Posteriormente, foram feitos os balanços de energia em cada viga para quantificação das perdas de energia térmica. Os resultados encontrados mostram uma redução de 92% da perda térmica relacionada ao sistema de refrigeração dos skids. Considerando a eficiência do forno de 53% e a redução de 92% da perda térmica, estima-se uma economia de R$ 1.200.000 por ano.

Sep 25, 2017

By Deng Ma

In order to obtain the solubility of carbon in vanadium-bearing hot metal, graphite powder is used for the carburization experiments. The other kinds of carburizers, namely low nitrogen carburizer, anthracite and coke are used for carburization of vanadium-bearing hot metal weighing 500 g at temperature of 1450, 1500 and 1550 °C respectively. Carbon increments of low nitrogen carburizer, anthracite and coke fall in descending order. It was found by comprehensive analysis that anthracite is the most cost-effective carburizer among three carburizers. Magnitude of apparent rate constant of carburization reactions is 10−4s−1. It is found that the carburization rate increase with temperature.

Mar 1, 2018

By Ray D. Peterson, Garry G. Blagg

"Molten aluminum is routinely transported hundreds of miles to customers in large ""over-the-road"" crucibles. This is especially common for aluminum recycling organizations handling scrap and by-products. Receiving the aluminum in a molten form can save the customer time and money since in-house melting costs and capital equipment can be avoided. Additionally, the alloy can be on specification and nearly ready to use for the casting operation.A number of transport crucible designs are currently in use. The specifics of each design are based on the needs of the customer, the equipment used at both the producer and the consumer, and over-the-road transportation constraints. Crucibles are designed to maximize carrying capacity, and refractory life while minimizing heat flow and dead weight. These conflicting demands place difficult design criteria on the design engineer.This paper will review the basic advantages and disadvantages associated with molten metal transport, give examples of the design restrictions and examine several types design of crucibles currently in use."

Jan 1, 2000

By Robert De Saro, Willis Bateman, Ramesh Jain

A Vertical Floatation Melter (VFM) has been developed (sponsored by DOE) which simultaneously decoats and melts organic laden scrap in a single unit. Scrap aluminum is fed into the top of the VFM where it falls through a cone. Hot gases flow upwards through the cone, imposing a variable drag force on the scrap. Equilibrium is reached in which the scrap weight equals the drag force and the scrap becomes suspended. The gases strip off and vaporize the organics. Next, the scrap reaches a liquid state, taking on a more aerodynamic teardrop shape, allowing it to fall into a holding furnace. Heat transfer coefficients are 10 times higher than that of a conventional furnace, allowing rapid melting at a low gas temperature. Typical energy use is well under 2,324 joules/g (1,000 Btu/lbm) with a metal yield from 92 to 98%. This paper reports on the operation and data of a 453 kg/hr (1,000 pph) pilot-scale VFM.

Jan 1, 2000

[Page Minutes 5 Present Status of Petroleum Industry 9 F. M. Van Tuyl. Developments Along the Line of Low Heat, Carbonization 13 A. C. Watts. Uses for Fine and Pulverized Coal 14 C. A. Allen. Have Mining Engineers Accepted All That Developments in Machinery Apply? 16 R. Dawson Hall. Coal Mine , Accidents and State Mining Law 23 D. Harrington. Harmony and Co-Operation 26 H. F. Nash. Personal Dangers 28 John Bevan. Methods of Improving Safety and Health Conditions 29 C. A. Allen and A. L. Murray. The Economic Relation of Accidents and Preventable Diseases to the Coal Mining Industry 39 Recent Developments in the Use of Electricity in Mines 43 Graham Bright. Discussion of Graham Bright's Paper 48 Mine Safety Work at Dawson, N. M 49 W. F. Murray. Mine Safety Work 54 Eli Follett. Wire Rope in Mining Operations 56 James F. Howe. Discussion of F. E. Shepard's Address 69]

Jan 1, 1922

By Y. Hwang, C Kang

To understand the effect of thermal loading from HLW on the groundwater flow nearby, the coupling of TH in an equivalent porous medium is studied. Results indicate that under given conditions the alteration of groundwater flow by decay heat is localized phenomena. More comprehensive studies are underway for THM coupling. Zum Verstandnis fur die Wirkung der thermischen Belastung von HLW in der Nahe von Grundwasserstrom, ist die Verbindung von TH in den entsprechenden porigen Medium erarbeitet. Die Ergebnisse zeigen, dass unter vorgegebenen Bedingungen die Anderung von Grundwasserstrom durch Zerfallwarme lokalisiert wird. Zusatzliche umfassende Arbeiten sind fur die THM Kupplung auf dem Wege. Pour comprendre l'effet du chargement thermique de HLW sur l'écoulement d'eaux souterraines tout près, l'accouplement du TH dans un milieu poreux équivalent est étudié. Les résultats indiquent que dans des conditions données le changement d'écoulement d'eaux souterraines par la chaleur d'affaiblissement est des phénomènes localisés. Des études plus complètes sont en cours pour l'accouplement de THM.

Jan 1, 2003

By I. S. Laitinen

Outokumpu Technology has recently introduced new technology in both copper electrorefining and electrowinning. This technology includes, among other things, a new permanent cathode (Outokumpu Permanent Cathode) and new busbar technology (Outokumpu Double Contact System). The new technology has already been tested in commercial scale cells. To get a better understanding of the busbar system a multiphysical simulation model of the electrowinning and electrorefining cells was developed. A mathematical model of electrical conduction and heat transfer in a copper electrolysis cell was developed from partial differential equations. The model was expanded to a cell group including seven electrolysis cells connected electrically in series. The model was solved numerically using the finite element method (FEM). Using the model, different intercell busbar systems were simulated. Typical electrical disturbances, like loose contacts between cathodes and the main busbar and short circuits between electrodes, were included in the simulation. The results of the simulation runs with conclusions are presented in this paper.

Jan 1, 2007

By B. T. Lu, J. L. Luo, J. F. Lu

The present paper investigates the chemo-mechanical effect in slurry-erosion corrosion process of carbon steel to understand the synergistic mechanism due to interaction of chemical and mechanical factors. The erosion-corrosion tests were conducted with A1045 steel in slurries comprising tap water and silica sand. Various heat treatments were adopted to achieve different hardness in the test material. The chemo-mechanical effect is evaluated in line with the correlation between the degradation of hardness in the surface layer and anodic current density. During the erosion-corrosion tests, various anodic currents were applied to find the relation between the anodic dissolution rate and erosion rate. The experimental results indicate that the hardness decreased with increasing anodic dissolution. Based on the fact that pure mechanical erosion rate increased with decreasing hardness, this result suggests that the corrosion-induced degradation of mechanical property is a mechanism of corrosion-enhanced erosion. This theoretical prediction is verified by erosion-corrosion experimental results.

Jan 1, 2004

By P. B. Barton, P. M. Bethke, R. O. Rye

Rhyolitic welded-tuff wallrocks of the epithermal base and precious metal veins of the Creede district were pervasively altered by the addition of more than two billion metric tons of potassium some 1.5-2 million years before mineralization. Sodium, calcium and magnesium were strongly depleted, yielding a nearly binary quartz + potassium feldspar assemblage containing as much as 13 weight percent K 0. This large-scale metasomatism, originally noted by Steven and Rattle (1965), took place progressively by initial alteration of plagioclase phenocrysts to orthoclase or microcline followed by alteration of the groundmass feldspar to orthoclase and gradual change of the sanidine phenocrysts to more Or-rich compositions. Oxygen isotope and chemical studies show that the metasomatism resulted from the interaction of the tuffs with deeply circulating heated ground water and suggest that the potassium metasomatism of rhyolitic rocks is the facies equivalent of propylitization of volcanic rocks of more basic composition.

Jan 1, 1985

We did install one 100% brick bottom in our #33 furnace which is basically the same design as Inland's furnace. We had previously embarked on a program of replacing all bottoms in our 300 ton furnaces every 2nd campaign which would be about every 2000 - 2300 heats. This had been necessitated by the effect of our rather high oxygen blowing rates and our desire to maintain a minimum bottom interval level. This meant that we were able to compare bottom performance of various types of materials on a realistic bas is. Since furnace availability is critical to our operation, we are organized to employ every piece of equipment and all the necessary man power to complete a rebuild in the shortest possible time. A 300 ton furnace requires 7.5 days to rebuild. If a new bottom is to be installed an additional 2.5 days is added - 24 hours for tear out and 36 hours for bricklaying - making a total of 10 days.

Jan 1, 1972

Prediction of the performance of explosives In bench mining by C. M. LOWNDS, B.Se. Hons (Rhodes), Ph.D (Cape) (Visitor) Some of the problems encountered in the calculation of the relative weight strength of explosives are discussed, and a realistic model of the behaviour of explosion products in a borehole is proposed. The heat flow from condensed to gaseous products is calculated as a function of time, and the relationship between the pressure and the volume of the product gases is found by a consideration of the compression of the rock between radial cracks. Work done on the burden is assumed to cease when the cracks first appear at the face. Reasonable values of burden and crack velocities are obtained from the model. Calculations of the relative weight strengths of aluminized mixtures of ammonium nitrate and fuel oil show that the increased density resulting from the addition of aluminium is the main advantage to be gained.

Jan 2, 1975

By R. M. Falcon

The paper opens with a summary of the major factors responsible for spontaneous combustion in coal discards. These include heat arising from the oxidation of coal and pyrite, and from the weting of dry or oxidized coal and pyrite; and certain petrographic conditions leading to self-ignition of the coal such as low rank, the presence of a high proportion of reactive constituents, and the occurence of highly porous and botanicaly structured inertinite macerals, The analyses of 6 samples from 2 discard dumps in the Witbank coalfield are included, which show that, according to a three-grade classification of liability to spontaneous combustion, one dump is 'reasonably liable' and the other is 'most liable', It is pointed out that factors other than liability to self-ignition determine the possible utilization of such discards, and that the prevention of oxidation is of great importance if they are to be utilized and spontaneous combustion to be prevented,

Jan 1, 1986

Through 1986, Kentucky was the nation's largest coal producer. Currently it ranks third in production, behind Wyoming and West Virginia. Because of the size and variety of Kentucky's coal industry, virtually every kind of surface coal mining and reclamation activity takes place in the state. Extensive coal deposits occur in two separate areas: the eastern coal field, which is part of the Appalachian coal field, and the western coal field. Kentucky's reserves are estimated at 65 billion tons, with 27 billion tons in eastern Kentucky and 38 billion tons in western Kentucky. Kentucky coal is high in volatile matter, low in sulfur and ash, and relatively high in heating value. Coal from Kentucky's eastern coal fields contains a sulfur content of less than 1 percent. Conditional primacy was granted to Kentucky May 18,1982. Since then, all conditions have been removed; final regulatory approval was granted on May 30,1985. The Abandoned Mine Land Program was approved with the regulatory program May 18, 1982.

Jan 1, 1992

Large scale rhyolitic volcanism is an important process at some convergent plate margins because it leads to chemical differentiation of the upper.-crust and is responsible for the production of long lived near surface thermal anomalies; the Taupo Volcanic Zone is.a Quaternary example. The main features of the magmatic systems-of the zone. are the existence of large high level chambers containing homogeneous silicic magma which erupt at intervals of thousands to tens of thousands of years. Geochemical work on the deposits resulting from these eruptions has shown that with few exceptions the magmas have been remarkably uniform in their . composition throughout the history of the zone although individual batches with lifespans of the order of. one hundred thousand years can be recognised by subtle differences in trace element ratios. Basalt is a rare proportion of the rocks exposed at the surface but has played a major role as a medium for heat transfer and as an end member in chemical mixing processes.

Jan 1, 1987

By E. O. Wagner, V. F. Parry, J. B. Goodman

C. P. HEINER*—If you take out 35 pct of the total weight of the coal in the form of moisture, would that be about what it was in the case of North Dakota lignites ? V. F. PARRY (authors' reply)—That is about it. C. P. HEINER—That will be about a 35 pct loss and the final product will be about 11,000 Btu? V. F. PARRY—That is right. The heating value of the dried lignite is 10,000 to 11,000 Btu. C. P. HEINER—And the thought is not, then, to produce a commercial coal with that heavy loss, but to make other products—that is, synthetic fuel base, is that it? V. F. PARRY—The principal thought is to upgrade the coal, making it a more favorable raw material for industrial purposes, both for shipment and direct use. You see, the trouble in these lignites is that their moisture penalizes their

Jan 1, 1950

POSITIONS VACANT (Under this heading will he published notes sent to the Secretary of the Institute by members or other persons.) In the course of the next few months, a mechanical engineer, who has specialized in the design and erection of copper-smelting plants, including steel work, power equipment, etc., may be required by a company operating abroad. Man speaking German preferred. No. 23. ENGINEERS AVAILABLE (Under this heading will he published notes sent to the Secretary of the Institute by members or other persons introduced by members.) Member, 31 years of age, married, graduate of Massachusetts Institute of Technology, desires position with malleable iron or steel firm. Nine years' experience as chemist and metallurgist in malleable, gray iron, and steel. No. 123. Member, metallurgist, desires position with company making steel, castings, or tool steel. Has had six years' experience with the electric furnace, making steel castings and tool steel, also heat treatment of same. No. 124.

Jan 9, 1914

By Fathi Habashi

CRYSTALLIZATION from aqueous solution is a simple and old method for the recovery of metal values from leach solution. Practically all the methods for the recovery of aluminum from clay are based on the crystallization of an aluminum salt from the leach solution. Differences in solubilities may be used to advantage for separating two metals from the same leach solution. The classical method of Marignac (1866), which makes use of the difference in solubilities of K2TaF7 and K2NbOF5 to separate niobium from tantalum, has been used successfully in the manufacture of these metals (Fig. 10-1). The slurry containing the metal oxides is dissolved in 70 % hydrofluoric acid, diluted, and heated near boiling. A potassium salt is added in sufficient quantity to form the complex fluorides of the niobium and tantalum present. The solution is filtered and allowed to cool. At room temperature most of the tantalum salt crystallizes out while the niobium remains in solution.

Jan 1, 1970

W. McA. JOHNSON.-My idea is simply that a very large excess of coal is ordinarily used as the reducing Material in a zinc charge.. By fine-grinding you increase the surface, and by adding some agent like sawdust or small pieces of wood, or cotton stalks, the charge is made porous., However, the fineness of the ore and of the coal makes the charge, a very poor conductor of heat, and therefore it has to be briquetted. 0. C. RALSTON, Niagara -Falls, N. I'.-The present large, tonnage of flotation concentrate handled by the zinc smelters is often a considerable embarrassment -to them. Nearly all of them complain of the great amount of flue-dust formed during the roasting of this material. This would suggest that it is necessary to briquette, or otherwise agglomerate flotation concentrate before it is .placed in the roasting furnace, although Mr. Johnson's particular proposal merely involves briquetting after

Jan 4, 1918

By V. Saltas

In the present work, dielectric spectroscopy experiments were conducted on bentonite samples collected from Milos Island, in order to study their electrokinetic behavior in correlation with water content and mild heat treatment. Low-frequency dielectric spectroscopy has proved to be a power tool in the study of the electrical behavior of clay-water systems, because polarization and relaxation processes typically affect response at frequencies below 100 kHz. Therefore, dielectric and conductivity measurements in the frequency range of 10mHz to 1MHz were carried out by means of a high-resolution broadband spectrometer on bentonite samples, at various levels of hydration. The evolution of dielectric response was also examined after annealing of the samples. Experimental data were computer fitted with the empirical Havrilliak?Negami dielectric relaxation function on which a conductivity term was superimposed. The evaluated parameters of the fitting function are shown to be strongly affected by the water content of the measured samples.

Jan 1, 2006

By H. L. Hazen

The uranium mill at Gunnison, Colorado, started crushing ore Dec. 31,1957, and has now been operating four months. The acid leached ore is washed by counter-current decantation through a system of four classifiers and four thickeners and most of the dissolved uranium reports in the overflow from the first washing thickener. This uranium is extracted from the aqueous pregnant solution by solvent extraction using di-2-ethyl hexyl phosphoric acid and tri-butyl phosphate dissolved in a high-flash-point kerosene as the extracting organic. The pregnant organic is then stripped with soda ash solution. The uranium bearing soda ash solution is filtered to remove insoluble carbonates and any sediment reaching that part of the circuit. The clarified carbonate pregnant solution is then acidified to 3 pH, heated to 180°F to drive off the last traces of CO2, and the uranium finally precipitated as yellow cake with MgO.

Jan 11, 1958