Search Documents

By Rudolf Lesch

Till date, coke has been produced mainly from coals with a content of volatile matters in the range of 20% to 28% and good coking properties. If such so-called "selfcoking" coals are available, blast furnace coke or foundry coke with the required quality characteristics can be produced in top-charged horizontal ovens. In this case, the possibility of using high-volatile coals and in particular coals with low-caking properties is very restricted. Even if high-volatile coking coals have good coking properties, coke produced from such coal alone will not meet the requirements in terms of coke strength. The mechanical coke properties are influenced by the charge coal blend and the coking conditions. In this context, the bulk density of the oven charge is a decisive factor. Research and development in the field of coke production in horizontal chamber ovens aims at improving the specific oven throughput, increasing the raw material basis and introducing environmental protection technologies. The key factor, however, is to guarantee and further improve the rentability of the coke production. It is very important to reduce the cost of the charge coal to a minimum at the same time maintaining or even improving the coke quality.

Aug 17, 2017

By E. M. Bloomfield, C. A. Jermy

Geotechnical tests were carried out within an area of the coastal sand dune cordon of northern KwaZulu-Natal which is currently being exploited through mining of heavy mineral sands. In situ and laboratory tests were carried out to assess the density, strength and stability of the dune sand material before and after mining. The most stable combination of sand (>63µm) and fines(<63µm) material was determined as well as the effects of compaction on the strength and permeability of the sand dune samples. In situ DCP and density tests showed that the sand dunes fall in density immediately after mining has taken place. However, settlement of the dunes occurs with time and the density increases within the top 2 metres, and particularly once the dunes become re-vegetated. Laboratory tests carried out showed that the dune sand with between 20% and 30% added fines had the highest shear strength and dry density, but the permeability was shown to decrease steadily with increasing fines up to 40% fines added. The addition of fines would result in steadily increasing water flow problems. Compaction of the dune sands was shown to significantly increase the density and the shear strength, but with a corresponding dramatic decrease in the permeability of the material. Slope stability analysis carried out on models of the dunes with increasing fines showed that the addition of fines increases the stability of the dune sands up to a peak of about 30% fines added, and compaction further increases the stability of the dune sands. Despite the benefits of compaction on the stability of the tailings dunes, the loss of permeability is thought to outweigh the benefits as well as the high costs involved. The stability of the tailings dunes greatly increases after re-vegetation. Compaction and densification of the tailings dunes may be necessary within the top 2 m interval if large-scale construction takes place on the sand dunes. Petrographic analysis was performed to understand the granular interactions of the sand and fines fractions, and the effect of the in situ weathering of the dune sands on the stability of the sand dunes. As the fines contents increase the gaps between the sand grains are filled, until a point where the percentage of fines begins to push the sand grains apart.

Jan 1, 2003

A methodology for the fatigue life estimation of load haul dumpers, employed in underground platinum mines, has been developed and applied. This method entails the quantification of operating conditions by means of stress measurements. The measurements are then translated into a fatigue loading factor for a finite element model. The results of this analysis are then used to compare all the critical connections in the structure to detail categories in relevant fatigue codes, and predict a life in operating hours for the vehicle structure. The method was applied on a specific model and the results of this analysis were compared to actual failure occurrences with reasonable accuracy. It is intended that the methodology be embedded into performance specifications and purchasing contracts and that technology transfer to OEMs be achieved. Based on the experience of this project and other similar exercises it is estimated that structural life expectancies may be increased across a typical fleet of trackless mining vehicles (LHDs, drill rigs, utility vehicles, dump trucks) by at least 20 per cent.

Jan 1, 2005

By C. Fairhurst, B. C. Haimson

Pink Tennessee Marble was tested for wedge bit penetration characteristics at static and dynamic (10 - 250 ft/sec) loading rates. No significant differences were found within the dynamic range as far as the energy required to remove a unit crater volume and the force used to cause a certain penetration. Under static loading, however, both the energy and the force required were significantly lower. Tests run on bits of varying width indicated that as the wedge bit narrowed to an almost conical shape, the energy used per unit crater volume became considerably lower.

Jan 1, 1971

By S. K. Kawatra

For efficient control of particle size in a wet grinding circuit, three alternative methods for monitoring pro- duct particle size are available. These methods are based on: 1. Ultrasonic wave absorption. 2. Low-angle forward scattering of a laser beam. 3. Inferential sizing techniques. The relative advantages and disadvantages of each technique are discussed. A particle size monitor can be used on a single grinding line to control the product particle size. To minimize the number of particle size monitors at an operation consisting of many similar grinding lines, a portable multi-stream on-line analyzer can be used. The paper outlines the design and the operational characteristics of the portable multi-stream online analyzer.

Jan 1, 1979

By l.J Prosser

from 1990 to 1996, 16 states reported 92 injuries from falls of roof, rib or face in the more than 90 underground stone mines in the United States (Fig. 1). Missouri, Pennsylvania and Kentucky accounted for 48% of the total number of injuries (Fig.2). Of this total, 11 miners were killed. Of the 11 fatalities, 10, or 91 %, were associated with unrecognized loose or failed rock within the roof beam. Additionally, unrecognized roof beam failures resulted in a majority of the falls of ground injuries occurring in underground US stone mines from 1990 to 1996.

By Mustafa Kumral

The study area is located in the Alpine-Himalayan zone in Turkey. Geologically, this is a very complicated region, and the rock units generally are divided into two groups as either allochthonous and autochthonous. Tectono-stratigraphically, the units are Paleozoic quartzite, black limestone, arkosic sandstone, interlaminated radiolarite and Triassic limestone, thick Jurassic limestone, detritic limestone with alternating Eocene Nummulites beds and cream-green marl, Miocene siltstone, and ophiolite. Trachyte, trachyandesite, feldspathoidal trachyandesite porphyry, tuff, and pumice formed by volcanism during the Plio-Quaternary also are present. Recent alluvium and slope detritus locally cover all the other rock units. A number of sulfur outcrops occur in the area. Among them are outcrops at Keciborlu, Yelliyatak Hill, Buyuk, and Kucuk Kukurt Dere. The most important sulfur deposits are found in volcanic tuff and siltstone-marl, and they include highly organic material. Sulfur may accumulate around recent gas diffusions and also as massive formations. The information about local geology and sulfur isotopes shows that the sulfur originated From the crust and probably comes from organic-rich Paleozoic and Triassic units. The sulfur did not move between Triassic and Pliocene time. However. Plio-Quaternary volcanism did cause movement of the sulfur, and this was followed by formation of the secondary sulfur due to post-tectonic thermal activities and the mixing of other surface waters.

Jan 1, 1999

By M Stewart, J Vann, A Bu, D Frederickson

The Golden Gift is a recently discovered deep deposit below the main operating areas of the Stawell Gold Mine. At an early stage of the project, diamond drilling was used to define the mineralisation on sections approximately 100 - 150 m apart. The project economics were sensitive to both grade and tonnage. There were consequently two significant risks on resource quantification: risk on tonnage (ægeological riskÆ); and risk on grade (ægrade riskÆ). The degrees of freedom inherent in the geological model were considered to be potentially high because of wide drill spacing and likely structural complexity. To quantify geological risk three geologists familiar with Stawell mineralisation independently interpreted the deposit. This generated three plausible, different geological volume models. Conditional simulation was then used to quantify grade risk. Conditional simulation requires the user to define input statistics (histogram and variogram model) and a geological envelope. Based on global mean grade of an ordered set of simulations, æpessimisticÆ, æmedianÆ and æoptimisticÆ simulation cases were defined. The result was a 3 x 3 risk matrix with geological risk (the three interpretations) on one axis and grade risk (also three cases) on the other axis. An interesting result was that geological and grade risks were of a similar order of magnitude. Therefore a risk analysis of grade by geostatistical methods within a fixed geological model is of limited value, especially if the drill spacing is wide. After completion of this study, with additional drilling, the geological degrees of freedom at Golden Gift reduced substantially. A second Golden Gift risk study used a refined geological model to build a set of simulations to be used in preliminary mine design. A third simulation study in the deeper parts of the Magdala ore deposit, a well-drilled part of the mine with production history, demonstrates that the geostatistical simulation method used at Golden Gift is a robust and useful tool to quantify grade risk.

Jan 1, 2003

By Robert Phelps

A STUDY of solid solutions has long been a source of interest because of the conditions -controlling their formation. X-ray investigations so far have been conducted with the idea that there were two types of solid solutions. In the first type, an atom of the solute was supposed to replace an atom of the solvent in the crystal lattice. In the second type, an atom of the solute was supposed to lie in one of the interstices between the atoms of the solvent. These pictures both require that the sizes of the atoms must play an important part in the process of solution. It is the purpose of the present investigation to study the mechanism of solid solution, using pure silver as the. solvent, and pure aluminum as the solute. X-ray measurements show that these elements have the same "shape" of atomic domains (they both crystallize as face-centered cubes) and that their atomic diameters differ by less than one per cent.1 The results of the present investigation point toward a chemical rather than a physical picture of the nature of solid solution, and make the older&apos; pictures merely special cases of a more general picture. The new theory has the advantage, too, that it offers a rational explanation of certain phenomena which hitherto have been only interesting detached facts. The aluminum-silver system which was, chosen for this study has been studied by various methods by several workers. By means of thermal analysis Gautier2 and Petrenko3 have determined the phase diagram. Hansen4 studied the aluminum-rich alloys by means of thermal and microscopic analyses. , He showed that at high temperatures silver dissolved in aluminum to the extent of 47 per cent by weight at 5600 C. But this solubility decreased to 1 per cent at 200° C. Westgren and Bradley5made an extensive X-ray study of these alloys. They used the change in the lattice parameter of silver as a criterion of the solution

Jan 1, 1932

By Paul-Dominique Oudenne

This paper reviews the experience gained by CMI NESA over the last thirty years for the treatment of arsenical and antimonical bearing concentrates and other complex metallurgical by-products. The importance of preliminary mineralogical characterization is emphasized as a preliminary step for the success of the roasting. Stage selective roasting appears as an attractive and efficient route for the treatment of complex concentrates. Numerous examples will be given for confirmation of such thermal treatment.

Jan 1, 2006

Not so many years ago the reason for an inadequate result from a geophysical survey was insufficient data or poor quality data. In many instances such as gravity, magnetic and radiometric surveys, both these constraints are vanishing or have vanished. High quality sensors, improved data storage, accurate differential GPS and top quality interpretive software now enable the interpreter to understand not just the cause of the anomaly but the host environment in which it resides. Examples of potential field data and also data provided by the more complex electromagnetic systems, from Australia Ghana, West Africa, are used as illustrations.

Jan 1, 1997

By Prof. B. Hopkinson

Introduction.-A short time ago Professor Stoughton asked the writer if he would present a paper for the February meeting of our Institute. In reply to this suggestion, some notes have been prepared relating to the subject mentioned in the title. It is to be hoped they may be of interest to our members. The research now described is the joint work of Prof. B. Hopkinson, F. R. S., and the writer. Those interested in the subject will find further data in a paper entitled The Magnetic and Mechanical Properties of Manganese Steel, which will probably be read at this year&apos;s May Meeting of the Iron and Steel Institute in London. This paper was submitted to the Institute in October last, and advance copies will shortly be available. The present paper has been drawn up by the writer on this side the water, and he has not had time to communicate with Professor Hopkinson with regard to the statements or opinions expressed herein. While the writer believes that Professor Hopkinson would in the main agree with the statements herein set forth, it should be understood that apart from the actual work described he is not otherwise responsible. The experiments described have been carried out on the material known as manganese steel, which one of the writers of these notes discovered in 1883. A paper by him describing this material was read before this Institute in 1893, entitled Iron Alloys, with Special Reference to Manganese Steel. It is not necessary to describe manganese steel nowa-days; its qualities are so well known, and its use throughout the world is on a very extensive scale.

Jan 3, 1914

By Robert Irvine

Exploration activity for diamonds in Canada has recently experienced a dramatic increase. Disclosure of a diamond discovery exhibiting features of a potentially economic deposit contained in a kimberlite pipe in the Lac de Gras area of Canada&apos;s Northwest Territories has sparked substantial interest in-Canada and abroad and has triggered the largest staking rush in terms of area in the history of Canadian exploration. In this paper, we report on the nature and extent of current exploration activity in Canada for diamonds (with special attention to Arctic regions), the results of this activity to date, and the context in terms of current world markets for diamonds.

Jan 1, 1995

By Kai Nielsen

The paper presents the results of several industrial and laboratory blasting, crushing and grinding tests and experiments investigating how blasting can influence the subsequent crushing and grinding operations. The paper also describes how these results can be used in order to optimize the entire comminution process from solid ore to a semifinished or marketable product. Two cases are presented, one looking at the processing of fine grained taconite ore, and the other discussing the processing of raw milling product for cement burning.

Jan 1, 1998

By K. N. Han, X. Xie

The dissolution behavior of palladium powder in thiourea solutions was investigated. The variables studied were temperature, stirring speed and the concentrations of thiourea, acid and ferric ion. Palladium was found to be soluble in thiourea solutions in the presence of an oxidant such as ferric ion. The dissolution of palladium in thiourea solutions was believed to be chemical-reaction controlled, with an apparent activation energy of about 25.3 kJ/mol.

Jan 1, 1997

PAGE Problems of American Railroads Early in 1936, by J. J. Pelley 3 The Heavier Nonferrous Metals in Transportation, by C. H. Mathewson... 9 Light-weight Metals in the Transportation Industry, by Zay Jeffries 21 Trends in the Metallurgy of Low-alloy, High-yield-strength Structural Steels, by H. W. Gillett 40 Structural Steels and Light-weight Metals in the Transportation Industry, by Horace C. Knerr 62 Proposed Use of Alloys in Merchant Shipbuilding, by Edgar P. Trask 66 Mutual Effects of Metallurgy and Speed in the Automotive Industry, by Merrill C. Horine 84 The Railroads and Light-weight Equipment, by W. W. Colpitts 93

Jan 1, 1936

By Faruk Oksuz, Clay Haynes, Miguel Sanchez, Patrick Finn, Roger J. Maurer

The Milwaukee Metropolitan Sewerage District’s (MMSD)’s challenges of basement flooding and wet weather sewer overflows are being creatively addressed with the Northwest Side Relief Sewer tunnel. The $132 million, 20-foot diameter, and37,740 feet long conveyance and storage tunnel excavation in dolomite at depths reaching 165 feet below ground surface has been successfully completed within13 months in April 2004. This paper includes Owner’s perspective on the overall project, and the design and construction details by the Designer and the Contractor. The project contract documents included a comprehensive Geotechnical Data Report and the Geotechnical Baseline Report.

Jan 1, 2005

By Shaw-Shong Liew

This paper presents the processes of investigation, analysis, design, construction and monitoring of soil nail stabilisation work to facilitate a 14.5 m deep excavation at an uncontrolled fill ground. An extensive instrumentation programme had been implemented to monitor the performance of the stabilisation solution, to provide validation for the designed nail resistance and groundwater variation. From the monitoring results, it was proved that the soil nail stabilisation technique is effective for loose saturated fill provided that substantial care is taken during implementation. Construction difficulties, solutions to overcome the problems and lessons learned will be discussed in the paper.

Jan 1, 2006

By Slater R

The initial planning and detail design phase leading to the development of a 7.5 m internal shaft to service the deep 3000 and 3500 copper orebodies at Mount Isa, Queensland is well advanced. The choice of internal shaft access was made over alternative methods such as a decline from existing levels and borehole hoisting. The resulting access development requirements and shaft configuration for production have been determined. Several techniques are being studied for shaft development. These include the application of blind shaft drilling and large hole reaming methods as well as conventional sinking techniques. As the 3000/3500 Orebodies extend from 1000 metres to more than 1800 metres below the surface, high stress conditions and ground temperatures ranging from 45CC to 62CC are anticipated. The effect of these on the methods being investigated to create a favourable working environment will influence the final choice. Exploration diamond drilling is in progress to confirm the geology of the orebodies so that planning for their extraction including refrigerated ventilation concepts can proceed.

Jan 1, 1982

By H. C. Jennison

Two distinct types of defects occur at times in copper wire as a result of the use of dies of improper design or undesirable wire-drawing practice. The conditions under which these defects may be produced, as well as precautions to be taken in order to prevent them, have been known to The American Brass Co. for many years. The quality of the copper wire bars and rods has too often and unjustly been held responsible for these particular defects and it is to correct any such belief that this paper is presented. An extremely high quality of electrolytic copper has been supplied to the trade by all refineries for the last 20 years at least. The purity of the copper would average well above 99.900 per cent. The casting of the wire bars has been handled in a generally satisfactory manner. The bars have been cast sound, with a flat to slightly crowning set and have been free from sloppy edges, cold sets, etc. In other words, the wire bars have met A. S. T. M. specifications and have been generally satisfactory. For the most part, they have been everything that could be desired from a quality standpoint yet most of the wire mills in this country and in Europe have at times held the quality of the copper responsible for the two types of defects described in this paper. As a matter of fact, these defects are produced entirely in the wire mills. The author has visited many of the large wire mills in the United States and in Europe to investigate these defects. In some cases the trouble has been so serious that the wire mill has ceased operations. At times the wire mills are reluctant to believe that they are responsible for the defective product. The effect of die design, wire-drawing practice, etc., upon the quality of copper wire has received little study on the part of wire mills, particularly those that have commenced operations in the last few years. Two Types of Defects One type of defect is generally known in this country as "check marks;" in Europe it is termed "crowfeet" (Fig. 1). This defect occurs in the surface of the copper wire, in the form of V&apos;s, which are always

Jan 1, 1930