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By Manlapig EV, Davis JJ

A methodology for modelling dense medium cyclones is presented for cyclones operating under conditions which avoid particle interference or apex crowding. Particle interference and apex crowding are shown to result in less efficient separations and represent undesirable regimes of dense medium cyclone operation. In order to avoid apex crowding, suitable medium to ore ratios and apex diameters should be used. Cyclone density differentials should be kept below approximately 400kg.m 3 to limit loss of efficiency due to excessive particle recirculation within the cyclone. The relationship between size-by-size partition curves shows that the flow split and density of the medium within a cyclone can be related to two new parameters, the pivot partition number and pivot density. The parameters are common to each partition curve in any set of size-by-size data and are mathematically related to the familiar performance characteristics, ecart probable (Ep) and separation density. The resulting expression confirms that the Ep and separation density are directly related.

Jan 1, 1986

An overland belt conveyor system installed at Simco-Peabody's mine near Coshocton, Ohio, is presently carrying coal three miles at an estimated cost of 4.499 per ton-mile. Installed by Link-Belt Co. in late 1961, this system transports coal from open pit and underground mining operations to the Conesville Power Plant. Simco-Peabody has mining operations over a considerable area just east of the Conesville Station. In 1960 the power plant completed plans to enlarge by adding a third boiler. As a result, Simco-Peabody was required to provide means to produce and handle more coal. The haulage equipment, which consisted of one 90-ton, five 60-ton and one 50-ton off- highway trucks, was too small to handle the increasing daily coal demands. Annual tonnage was approaching a million tons and in a few years would be well over that figure.

Jan 4, 1963

MONTANA LOCAL SECTION Executive Committee F. M. SMITH, Chairman J. L. BRUCE, Vice-Chairman . D. C. BARD, Secretary, Box 267, Butte, Mont. FREDERICK LAIST W. C. SIDERFIN The semi-annual meeting of the Montana Section was held at the Silver Bow Block, Butte, Mont., on Friday evening, Oct. 8, 1915. An informal, subscription dinner, at $1.50 a plate, was enjoyed inn' the early evening, by 62 members and guests. After dinner a technical session was held, and a paper entitled Preliminary Outline of Paper on Mines in the Boulder Batholith was presented by J. A. Grimes, who is joint author of the paper, with Paul Billingsley. The paper elicited a lively and interesting discussion, in which a score of members took part. After the reading of the paper the rest of the evening was spent socially. D. C. BARD, Secretary.

Jan 12, 1915

By Charles H. Hopkins, J. M. Lohr

A commercial development requiring a suitable alloy or alloys for sealing into various grades of glass made it desirable to have a more exact knowledge of the expansion characteristics of the nickel-iron alloys than appeared in the published literature. The expansion of the more common types of glass under consideration varies from 2.7 to 10.4 X 10-6 per degree Centigrade, over the range 20" to 400' C. For reference, the t,hermal expansion curves of several types of glass used for sealing by the lamp and tube industries are given (Figs. 1 and 2). This paper covers a detailed investigation of the thermal expansion of a series of nickel-iron alloys in which the nickel content varies from 30 to 70 per cent. Particular stress is laid on the alloys that contain between 40 and 55 per cent Ni.

Jan 1, 1939

By Charles H. Hopkins, J. M. Lohr

A commercial development requiring a suitable alloy or alloys for sealing into various grades of glass made it desirable to have a more exact knowledge of the expansion characteristics of the nickel-iron alloys than appeared in the published literature. The expansion of the more common types of glass under consideration varies from 2.7 to 10.4 X 10-6 per degree Centigrade, over the range 20" to 400' C. For reference, the t,hermal expansion curves of several types of glass used for sealing by the lamp and tube industries are given (Figs. 1 and 2). This paper covers a detailed investigation of the thermal expansion of a series of nickel-iron alloys in which the nickel content varies from 30 to 70 per cent. Particular stress is laid on the alloys that contain between 40 and 55 per cent Ni.

Jan 1, 1939

By Charles H. Hopkins, J. M. Lohr

A COMMERCIAL development requiring a suitable alloy or alloys for sealing into various grades of glass made it desirable to have a more exact knowledge' of the expansion characteristics of the nickel-iron alloys than appeared in the published literature. The expansion of the more common [ ] types of glass under consideration varies from 2.7 to 10.4 X 10-s per degree Centigrade, over the range 20° to 400° C. For reference, the thermal expansion curves of several types of glass used for sealing by the lamp and tube industries are given (Figs. 1 and 2). This paper covers a detailed investigation of the thermal expansion of a series of nickel-iron alloys in which the nickel content varies from 30 to 70 per cent. Particular stress is laid on the alloys that contain between 40 and 55 per cent Ni.

Jan 1, 1938

The April General Meeting of the Institute was held in Kelvin House, Johannesburg, on 15th April, 1970, at 4.30 p.m. Mr J. K. E. Douglas (President) was in the chair. There were also present eight Fellows: Dr J. M. Bereza, H. Britten, R. C. J. Goode, C. E. Mavrocordatos, P. W. J. van Rensburg (Council Members), C. A. Border, D. E. French and S. D. Hill. Four Members, J. A. Boyd, P. Crawshaw, D. P. Hugo and A. H. Munro. Two Associates, including I. Robinson. Eleven Visitors, including A. B. Gould, P. M. Haupt, B. Needleman and A. F. Wentzel. Secretary, D. C. Visser. Total Present, 27. OBITUARIES The President: "It is my sad duty to announce the death of the following: Leslie Richard Ulyate, Fellow, who joined the Institute in 1939 and passed away on 10th March, 1970. Stanley Sterling, Fellow, and Corresponding Member for Canada, who joined the Institute in 1926 and passed away on 25th March, 1970. As a mark of respect to the memory of the deceased and in sympathy with the bereaved I would ask you all to rise and observe a few moments' silence." MINUTES The President: "May we confirm the minutes of the General Meeting, held on 21st January, 1970, as published in the March, 1970, issue of the Journal?" Agreed. MEMBERSHIP The President: "I have much pleasure in announcing that the names of the undermentioned candidates, having been published in accordance with By-Law 5.2.2., Council has elected them to membership of the Institute in the following grades: Associate: Rupert George CaIcott. Students: Clive Martin Davis, William Machiel Eksteen, Cecil John Tainton. From Student to Member: Dirk Johannes Hugo. "I welcome the newly-elected members to the Institute and congratulate the member who has been transferred to a higher grade." TALK AND FILMS The President: "Mr Ballantyne may I call on you to present your talk and films on the 'Continuous casting of steel'?" After the presentation of Mr Ballantyne's programme the President said, "Thank you very much indeed for your talk and films, Mr Ballantyne. This is a fast developing subject and we appreciate having such up-to-date information being made available to us, particularly those of us who are unable to go overseas for this purpose. We trust that you won't let the matter rest here, but will put everything down in a paper which we can publish at a later stage for the benefit of our members. Thank you once again." CONCLUSION The President: "I wish to thank members and visitors for their attendance, and now declare the meeting closed." The meeting closed at 6.10 p.m.

By James R. Means, George Bowser

A new phone system was developed that provides eight full duplex communications channels over a single twisted shielded phone line, with no central switching station or line amplifiers. This system greatly simplifies installation and maintenance over that required with conventional switching systems. The system is based on microprocessor technology and digital frequency synthesis. Frequency division multiplexing is used over a bandwidth of approximately 300 kHz, and a baseband voice channel (compatible with conventional pager phones) is provided as a backup to assure communication if the multiplex features fail. Multiplex operations are controlled over a 30-kHz digital channel. The system is designed to operate with up to 16 km (10 miles) of cable plant and a maximum phone separation of 8 km (5 miles). The digital techniques permit a limited amount of monitoring and control capability to each phone. This consists of two pair of contact inputs or outputs, to be used as desired. These "flags" may be read or controlled by a dispatcher's phone.

By Menzhans Guo

A coal bunker basically acts as a buffer and regulator to reduce the interruptions between its proceeding production system and succeeding haulage system so as to maximize the availability of the whole system. Although such a role has long been recognized, quantitatively studying it is still rarely seen in the literatures. Its unique characteristics, coupled with numerous transitional states, make it very complex to describe the state transitional process in analytical models and, also very difficult to seek an analytical solution. Moreover, the analytical models inappropriately consider the state of bunker being full or empty as a kind of failure, therefore, by no means can they realistically describe the impact of the difference between rates of coal flowing to and from a bunker on the system availability. In light of this, Monte Carlo simulation methods are suggested to reach an approximate solution. In comparison, simulation methods are simpler and more effective than analytical approaches. Applications of simulation methods to a Northern colliery for determining bunker size from the viewpoint of maximizing system's availability are discussed. The results are satisfactory.

Jan 1, 1992

By R. B. Ngenda

The ?Kolwezi Zinc Plant?, in French ?Usines à Zinc de Kolwezi? (UZK), has produced about 910 000 dry metric tons of residues during the hydrometallurgical treatment of calcines from sulphide zinc concentrates. The zinc hydro plant residues contain on average 19.47% Zn, 2.7% Cu, 2.1% Pb, 26.6% Fe, 0.12% Cd, 0.39% As, 157ppm Ag, 447.8 ppm Ga, 475.4 ppm Ge, etc. This material was dumped in five ponds in the vicinity of the plant. The high Fe content in the ore concentrates induced important conversion of some of zinc and copper into ferrites during the roasting process. Those ferrites are very stable compounds, which are difficult to leach with dilute sulphuric acid solution. Therefore, they mainly report to the leaching residues. Hot leaching has been successfully applied to the treatment of zinc hydro plant residues. The method, however, presents the disadvantage of simultaneously dissolving iron(Fe). It is then necessary to remove an important iron quantity from solution prior to zinc and other metals recovery.

Jan 1, 2009

By J. M. Ohm, Carl M. Bunker

Two special tools for recovering gamma-ray probes and logging cable from drillholes have been designed by Ohm and Bunker and constructed by Ohm. Though intended specifically for U. S. Geological Survey equipment, they may be used with other equipment of the same general type. Fishing Tool for Probes: A fishing tool of the overshot type (Fig. 1) was designed to retrieve logging probes (sondes) that become disconnected from the logging cable and are trapped in the drillhole. When the tool slides over the top of the gamma-ray probe, studs on the bottom engage the shoulder near the top of the probe (Fig. 2), which is then pulled to surface.

Jan 10, 1959

By J. E. Lawver, G. L. Samsel

The success of many mineral dressing processes, including froth flotation and electrical concentration, depends largely on knowledge of physical and chemical structures of the mineral surfaces involved. As a general rule solids have surface layers, usually invisible by optical tests, that differ from the substratum. To the mineral engineer, therefore, a knowledge of the surface structures of minerals is of paramount importance. During the past decade one of the most powerful tools in the study of froth flotation mechanisms has been the use of radioactive tracers, but this technique usually cannot give definite information regarding the chemical changes that may or may not have occurred at the surface.

Jan 5, 1959

By D. D. Misra

The paper presents a computer simulation package developed for the size¬-reduction circuits of Indian hematitic iron ores. The package is developed by linking independent procedures describing different unit operations like crushing, screening, recycling, etc. Mathematical models are used to quantify the unit operations involved. The models are selected after thorough analytical studies of the samples and data collected from four operating plants. The package developed gives a fairly accurate result with respect to, size and chemical composition of the flow stream and products. The program written in PASCAL can be used to try the flowsheet with various raw ores, as well as different flowsheets with the same raw ore.

Jan 1, 1989

By David H. Tang

Similar massive pillar failures were observed in two underground coal mines with different configurations of mine workings and overburden depths. Finite element models were used to analyze the causes and mechanisms of the pillar failure. The results of the analyses confirms the underground observation. For Case No. 1 the failure of coal pillar is mainly caused by a combined effect of smaller coal pillars under a large overburden and the interaction of multiple seam mining. For Case No. 2, the pillar failure was initiated by the weak roof rock but the ultimate pillar failure was caused by the splitting of pillars into very small size.

Jan 1, 1984

By S Chew, A Bennett, N Di Giorgio, B Osborne

After relining one of two blast furnaces and enlarging its sinter plant in 2009, BlueScope radically restructured its Port Kembla steelworks operation in 2011, shutting a blast furnace and halving its total production. This drastic move in response to unprecedented raw material prices relative to achievable steel prices was like that of many integrated steelmakers worldwide facing similar challenges. The 2011 restructure also saw major changes in the amount and type of iron ores and ferrous burdens purchased, and a fundamental reappraising of ‘value’ in iron ores. This paper outlines the changes to raw materials purchases from 2011 to 2017, how BlueScope has responded to the changes in pricing and raw materials quality, the effect on the sintering and blast furnace processes at Port Kembla resulting from higher gangue content, some of the broad technical and economic challenges faced by steelmakers confronted with lower quality iron ores and how BlueScope is meeting those challenges.CITATION:Di Giorgio, N, Bennett, A, Osborne, B and Chew, S, 2017. Recent Port Kembla experience with iron ore use – sintering and blast furnace, in Proceedings Iron Ore 2017, pp 25–30 (The Australasian Institute of Mining and Metallurgy: Melbourne).

Jul 24, 2017

By S. Dessureault

Integrated information technology infrastructure is the linking of data across various applications throughout a business to gain further data-driven improvement opportunities. Decision support systems (DSS) are the various improvement opportunities that facilitate decision making for a potential optimal outcome. Integrating tera-bytes of data spread throughout a business is complex. There are tools to facilitate the development of such data-driven DSS. This paper analyzes the various tools that may facilitate the development of complex data-driven decision support systems, namely; information models, business models, data utilization model, and testing environments. A case study is presented to demonstrate how these tools facilitated the development of an automated activity-based budgeting DSS at a large-scale underground mining complex.

Jan 1, 2004

By A. F. Khan

The CSense advanced process control (APC) solution?s main objective was to improve the stability of the pH in the first stage leach process thereby improving nickel and iron extraction efficiencies and reducing the base metal (BM) content in the platinum group metals (PGM) concentrate. By improving the stability of the control of the pH on the first stage leach it had the corresponding effect of improving the Ni extraction efficiency by 0.5% and the Fe extraction efficiency by 3.3%. The system relieved the operators of many decisions that were virtually impossible to make given the complex, variable and real-time nature of the processes in their charge. On the operational side, the operators understand the APC system and they trust it. Another benefit is the reduction in pH peaks in the autoclave, which can oxidize certain elements whereby they become difficult, if not impossible, to leach. These elements go right through the process and end up contaminating the PGM solids, with the result that the entire batch has to be recycled through a lengthy and costly processing pipeline.

Jan 1, 2009

By Gregg A. Scott

Upper Stillwater Dam is to be a roller-compacted concrete gravity structure, founded on nearly horizontally bedded sandstone and argillite rock. An overview of the testing and analyses used to evaluate the adequacy of the foundation relative to deformation, seepage, and stability is presented.

Jan 1, 1984

By Patrick R. Taylor

A kinetic study of the fluosilicic acid leaching of galena was performed under the presence of different oxidants. Fluosilicic acid concentration, agitation speed, concentration of solids and particle size, type and concentration of oxidant, and temperature were the variables studied. Hydrogen peroxide was found to be the most effective oxidant, its effectiveness being proportional to its concentration. As expected, an increase of leaching temperature increased the overall extraction and extraction rate. The same was found by decreasing the galena particle size. It is thought that leaching using hydrogen peroxide is controlled by fluid film mass transfer due to the calculated apparent activation energy. Reaction by-products such as sulfur and sulfur compounds retard the leaching rate. A mathematical model is proposed and compared to experimental results.

Jan 1, 2003

By Koert D. Burnham, John G. Broughton

WOLLASTONITE in Essex County, New York, occurs as a typical contact mineral in a series of rocks metamorphosed by anorthosite. Sole current use is in various types of electric welding fluxes. Its uniform lathlike shape suggests its use as a specialized filler.

Jan 1, 1944