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By Daniel Soares, Rodrigo Moreira

En un escenario altamente competitivo, la innovación se ha vuelto esencial para la supervivencia sostenible de las organizaciones. Sin embargo, proyectos de esta naturaleza poseen características muy específicas, ya que presentan alto riesgo e incertidumbre en comparación con proyectos convencionales. Desde su concepción, las iniciativas de I&D deben gestionarse de forma diferente. En 2011, Nexa Resources reestructuró su área de Innovación y creó el Directorio de Tecnología, con el foco en la implantación de proyectos de I&D. Se desarrolló una gobernanza específica para la gestión de esos proyectos, donde se definieron y estandarizaron tanto los procesos de gestión como la estrategia de innovación que la empresa seguiría en su planeamiento estratégico.

Sep 20, 2019

By Bonelli A. Julio

"El presente trabajo señala la lixiviabilidad de los minerales marginales y otros materiales de desecho dentro de la pequeña y mediana minería a traves de la técnica de lixiviación ácido bacteriana y la recuperación de cobre por cementación y chatarra de fierro. Asimismo, se revisa los resultados del PADT Cobre y se analiza el planteamiento de los estudios de prefactibilidad en tiempos reducidos, cuyo mecanismo evalúa la incorporación de unmodelo cinético para predecir extracciones de cobre en el proceso de lixiviación bacteriana en montones, puesto que fue probado satisfactoriamente con las pilas piloto de Toromocho, yacimiento polimetállico ubicado en la Sierra Central perteneciente a CENTROMIN-Perú. "

Oct 14, 1980

By Lui Orna

El presente trabajo señala las técnicas de planificación de caminos para robots móviles basados en la aplicación de diversas señales de control a los modelos cinemáticos del vehículo considerado en minería para mejorar la reducción del mineral en mina subterránea. Asimismo, estos robots móviles dotan de algunas características inteligentes a un tradicional cargador frontal u otros equipos, transformándolos en un vehículo guiado, capaz de moverse en medio de túneles y pasillos a oscuras. Como ejemplo de ello, fue desarrollar un prototipo a escala: un pequeño vehículo de laboratorio, llamado GeBoot donde se introdujo algoritmo de Red Neuronal con lógica difusa para las formas de guiado espacial, logrando optimizar dicha proceso. De otro lado, se revisan los métodos existentes para la estimación de la posición de robots móviles y vehículos autónomos.

Sep 19, 2006

By C. E. Jordan

The Bureau of Mines conducted research to measure the improvement provided by fine bubbles on the flotation of fine-sized particles (minus 20-um size) in an effort to improve flotation efficiency in our domestic minerals industry. The turbulent velocity distributions of the fluid within the flotation cell were measured as a function of time and position and used to increase the precision of a fine particle, turbulent flotation model. For the mineral system investigated, improved flotation response was obtained under laboratory conditions by using small bubbles and intense agitation. These results matched the model's predicted response.

Jan 1, 1989

By Derek J. Fray

"In order to extend the application of fused salts in\the electrowinning and electrorefining of metals, it is necessary to maximise the current density, minimise the voltage drop and greatly increase the area of electrode surface so as to compete with the space-time yield of pyrometallurgical reactions. The various designs of electrowinning cell are reviewed and it is shown that by the application of a modest centrifugal field it is possible to reduce the anode to cathode interelectrode spacing to 4 mm whilst still maintaining a current efficiency of 85-90%.The thermodynamic potential for electrorefining is far less than for electrowinning yet fused salt electrorefining is only applied in limited cases. The reasons for this are discussed and the important design parameters evaluated. It is concluded that by using packed bed electrodes, separated by a diaphragm, the possibility of electrorefining with very low energy consumption can be achieved. Carbothermically-produced metals are always cheaper than those produced by electrolysis but suffer from the disadvantage of low purity. It is proposed that fused salt electrorefining may offer an energy efficient way of upgrading the metal. IntroductionThe majority of metals can be deposited from fused salts (1,2) but as commercial production is restricted to the more reactive elements, it is worthwhile considering the advantages and disadvantages of fused salt electrolysis as' compared to smelting and aqueous electrolysis. The advantages over aqueous extraction are as follows:1) the much higher conductivities and diffusivities result in much lower IR losses and higher current densities can be achieved at modest voltages;2) the elevated temperatures of operation result in larger exchange currents which give rapid kinetics and lower activation polarisation for the electrode reactions;3) the absence of water as a solvent means that it is not necessary to consider the evolution of hydrogen as a competing cathodic reaction. Furthermore, alkali halide salts, often used as solvents in fused salt electrolytes, have high deposition potentials;4) molten salts generally are mutually soluble and, therefore, concentration polarisation effects are minimised."

Jan 1, 1988

By S. Bahrampour

One of the basic requirements for designing an optimized rock support for an underground opening is having reasonably enough geological information. It is often financially impractical to obtain detailed geological information about the rock surrounding the excavations. The geological and geotechnical information which are obtained during the construction phase are also usually inadequate and need periodic operation stoppage. Penn State University- J.H. Fletcher & Co. joint venture is to improve the existing instrumented roofbolter so that the 3D geological and geotechnical map of the rock mass surrounding the underground working can be generated real-time as the data is being collected. This information will also be used to design appropriate support for different sections of mines. In this paper, recent results in improving the performance of the measurement while drilling system will be discussed. Moreover, updates related to borehole probing methods for estimating the properties of the rock masses will be presented.

Feb 23, 2014

By Preben Ingerslev

Control of the reheating of ingots is based either on surface temperature measurements using optical pyrometers or on furnace set points and reheat time determined empirically. This paper presents a real-time mathematical heat flow model, named BESTT, which calculates the temperature distribution in an ingot cross section when reheated or cooled. The model runs on a 486 PC in less than one minute for a variety of ingot cross sectional shapes such as circular, square and with some considerations octagonal and heavy-cornered square. Initial temperatures can either be uniform or nonuniform while accounting for temperature dependent thermophysical properties. The model was developed and verified using 718 alloy ingots in box type furnaces. When integrated with on-line pyrometric measurements, BESTT can provide for improved feed back in the reheating control loop. The use of BESlT will assist in reducing energy costs, and improving product quality and consistency. EPD Congress 1994 Edited by C. Warren The Minerals, Metals k Materials Sodety, 1993

Jan 1, 1994

By J Knecht, R Klymowsky, E Burchardt

The wide spread introduction of SAG mills into grinding circuits 20 years ago was the last development which had a major impact on the design and economics of comminution circuits. Single SAG mills were able to replace batteries of high maintenance and cost intensive crushers in order to achieve high throughput operations. Today, where the head grades of gold and copper ores are falling, there is again a strong need for a significant breakthrough to reduce investment and operating costs as well as improve metal recoveries. High-pressure grinding rolls is the new technology available to meet this challenge. HPGRÆs are state-of-the-art in several mining and minerals applications such as the grinding of iron ores and concentrates, and diamond bearing ores. Reasons for their success in these industries are overall cost reductions and improved product properties achieved by the application of high compressive forces. But these ores are relatively soft, with unconfined compressive strengths up to 150 Mpa.

Jan 1, 2000

By Roger Bell

Most modern mines can profit from improvements in information handling. Recording systems in many cases were designed to satisfy certain necessary legal requirements, but not specifically to provide management information. As a consequence, the top managements of these properties work with cost data and production information that is dated, lacking in detail and clouded with supposition. It is the intent of this paper to describe an information system for a mine-plant complex in terms of the type of data, application areas and the existing equipment technology that may be applied to improve this situation. The economics of information processing and data handling will not be discussed in detail. This paper is based on the premise that information is something of value and that information processing like a manufacturing operation works for and is subject to management control. Information, the product, must be of quality, and the cost must be favorable in terms of its use.

Jan 1, 1965

By Wilhelm Wendt

About five years ago we showed that it is possible to use the spectral in- formation in the light emitted by the off-gas flame of a PS converter for on-line production control. Very recently measurements have been performed using improved optical equipment and data evaluation software, resulting in both improved accuracy and the establishment of new optical process parameters. Using the optical signals the slag heats could be stopped at a predetermined Cu content of the white metal with an accuracy of +0.2% Cu m the range 74-78% Cu. A good correlation was found between the slag composition and optical data, providing a possibility for on-line monitoring of the SiO2 content of the slag. The measurements indicate the possibility of predicting the optimum end-point of the copper-making stage and having real time information on the impurity removal. Factors influencing the optical parameters, such as blowrate, Pb content, temperature etc. will be discussed.

Jan 1, 1993

By Stein Tore Johansen

The flow of a liquid through a large grain filter has been considered. An improved form of the fluid dynamic equations describing flows through porous media is proposed. The theory is applicable to all Reynolds numbers. Particulate inclusions are described by passive scalar fields where only very simple mechanisms for particle removal are included. However, the deposition of particles are allowed to change the "porosity" of the filter. Hence, the flow pattern through the filter will change as the filter ages. The theory is employed to the filtration of aluminum in an industrial grain filter. The model shows that the filter is not effectively designed and there is room for considerable improvement. The dynamic "aging" process of the filter is shown to change the filtration from bed filtration to cake filtration. Finally, the predicted inclusion collection efficiencies are compared to efficiencies measured in an industrial filter. The predicted initial efficiencies are in very good agreement with experimental results.

Jan 1, 1990

By P Hatherly, A Melkumyan, D Wyman

Chemical species distributions in rock sequences can be modelled using Gaussian processes (GPs) to predict the weight percentage between known data points. This method can be improved by dividing the modelled area into regions of different mineralogy. In the context of many iron ore deposits, marker shales give the initial guidance of where these regions may lie. These shales give rise to distinctive peaks in the natural gamma downhole logs, which are conventionally identified by hand. A GP method has been developed to automate this task.Once the appropriate boundary has been located on the basis of shale occurrences, chemical assays from exploration drill holes are used to find the exact boundaries of interest. These boundaries divide the drill hole stratigraphy into regions of different mineralogy, each of which display their own distinct correlations between the main elements and oxides (Fe, SiO2 and Al2O3). Iron ore shows a negative correlation between Fe and Al2O3, but in banded iron formation (BIF) there is a positive correlation between these species. Similarly, SiO2 and Al2O3 have a positive correlation in the shales and ore but a negative correlation in the BIF. Correlations obtained within ore-, BIF- and shale-dominated regions are therefore better than those obtained using the entire log and can be used to improve the results obtained when modelling.

Sep 26, 2011

By Andrew Campbell, Michael Reed

"WorleyParsons has used Discrete Event Simulation methods in conjunction with more traditional process models to assess the performance of copper smelting operations. This work was performed to determine the plant capacities and suitability of proposed debottlenecking options including accounting for the planned and unplanned (breakdowns) shutdowns in the various parts of the plant and supply chain. This paper outlines the methods used along with demonstrating the benefits of selecting a feasible option and minimizing capital and operating costs.IntroductionTraditionally for de bottlenecking studies of smelters and other process plants, a mass balance is performed based on continuous operating rates and expected operating hours. Smelters have several points of failure that will restrict, if not take the entire plant offline. By using a more detailed model, validated against plant experience, bottlenecks can be demonstrated and strategies to remove them to increase plant availability and economic.The modeling simulates the plant performance in real time, and by performing enough simulation the expected long run performance of the plant can be estimated. The models have been built using ExtendSim which is a powerful Discrete Event Simulation software package that is ideally suited to the batch and semi-batch processes and events that occur within smelter operating environments. The value of performing this work is that the operational performance of the plant can be assessed ensuring production targets are met, without using excessive capital outlay."

Jan 1, 2013

Cokriging uses a sparsely sampled, but accurate and precise primary dataset, together with a more abundant secondary data-set, for example grades in a polymetallic orebody, containing both error and bias, to provide improved results compared to estimation with the primary data alone, as well as filtering the error and mitigating the effects of conditional bias. The method described here may also be applied in polymetallic orebodies and in other cases where the primary and secondary data could be collocated, and one of the data-sets need not be biased, unreliable, etc. An artificially created reference data-set of 512 lognormally distributed precious metal grades sampled at 25×25 m intervals constitutes the primary data-set. A secondary data-set on a 10×10 m grid comprising 3200 samples drawn from the reference data-set includes 30 per cent error and 1.5 multiplicative bias on each measurement. The primary and secondary non-collocated data-sets are statistically described and compared to the reference data-set. Variograms based on the primary data-set are modelled and used in the kriging of 10×10 m blocks using the 25×25 m and 50×50 m data grids for comparison against the results of the cokriged estimation. A linear model of coregionalization (LMC) is established using the primary and secondary data-sets and cokriging using both data-sets is shown to be a significant improvement over kriging with the primary data-set alone. The effects of the error and bias are filtered and removed during the cokriging estimation procedure. Thus cokriging using the more abundant secondary data, even though it contains error and bias, significantly improves the estimation of recoverable reserves.

Jan 1, 2014

By F. Schulz

NA's primary smelter has continually increased its production output in the past decade, making it necessary to improve the lifetime of the casting moulds for copper anodes. The current throughput of more than 1,100,000 tonnes per year of copper concentrates amounts to an output of about 450,000 tonnes per year of anode copper at NA's Hamburg plant. The anodes are cast on a single casting wheel with 24 anode moulds. Besides the stable chemical analyses, the reproducible geometry of the anodes is an important precondition for the success of the subsequent electro-refining process. The anode moulds are subjected to thermally-induced alternating stress and side reactions with the melt. Typical signs of wear will be shown and discussed. Different processes to produce anode moulds will be introduced and the results in terms of their lifetime and the quality of the anodes themselves will be discussed. Finally an outlook is given on possible efficiency improvements.

Jan 1, 2007

The mining industry has been slow at adopting the latest management philosophies from other industry sectors, such as manufacturing, and in retrospect, with good cause. With the plethora of three-letter-acronyms such as TQM, JIT, TPM and now, BPR each touted as the panacea for profit improvement, you wonder if you must choose one or attempt to embrace them all! In truth, each new insight into organisational behaviour bears some investigation. This paper looks at the underlying principles and elements of successful change strategies, and how several mining companies, including coal mines, in Australia, Chile and Canada, are applying these principles to their operations. These examples illustrate the need to think radically, and to view mining as an overall process delivering value to the customer rather than a collection of functional silos. They also show that often, a continuous improvement initiative is not enough when a fundamental redesign, a paradigm shift, is needed for a performance breakthrough.

Jan 1, 1998

Generate less respirable dust during mining by reducing the clogging and downtime of the water sprays on mining machines, especially on continuous miners. Approach An improved filtering system, having commercially available components, has been designed and tested. How It Works The improved filtering system shown opposite is mounted on the mining machine, where It traps particles of coal and pipe scale which cause most clogging of the water sprays. Water entering the system first flows through a ?Y" strainer, which screens out particles larger than 1/8 inch diameter. Next, the water whirls through a small hydrocyclone. Most of the remaining smaller particles are removed and pass Into the accumulator compartment built into the hydrocyclone. The water also flows through a final filter. This filter catches particles that might pass the hydrocyclone, especially during water spray start-up and shut-down, when the speed of the water flow is not sufficient for

Jan 1, 1976

By Forest Mintz

Many oil and gas producers find it advantageous to borrow against the value of their hydrocarbon re- serves. This paper considers the requirements for a reserve based loan and the calculations that a bank would perform to arrive at a loan amount. Three of the most common loan structures, i.e. a term loan, a production payment, and a revolving credit/term loan will be discussed. A typical outline for each type of loan is presented. Finally, a comparison of major considerations in the three financing techniques is shown.

Jan 1, 1982

By James W. Baxter

State geological surveys promote sound procedures for evaluation of mineral resources before development-procedures that protect the environment and accrue maximum benefit to citizens. Sophisticated laboratories have been equipped for geophysical, geochemical, petrographic, and mineralogic characterization of materials to assist citizens in land-use planning and optimum development of natural resources, activities clearly within purview of the state. Proper use of these facilities in support of exploration in a competitive, free-enterprise system should be based on achieving ultimate benefits to the public, but, in general, should not entail competition with commercial laboratories.

Jan 1, 1982

The Iron and Steel Committee of the American Institute, of mining and Metallurgical Engineers held a joint session with the American Foundrymen's Association during the Annual Meeting of the Institute in February, 1928, for the purpose of discussing blast-furnace operations and the character of pig iron and castings. Dr. Richard Moldenke presided. H.. H. Sweetser, who was named on the program as the presiding officer of the session, was unable to be present, but sent a letter in which he said: " The meeting we had here last year and the meeting held in Chicago last June showed a desire on the part of blast-furnace men and users of pig iron to get the facts regarding the influence on castings made from pig iron produced in blast furnaces under varying conditions of temperature, mixture and local furnace operations. It has been my hope that at this Round Table we might he able to formulate a series of tests that, would give us the desired information. "Several independent blast-furnace investigations have. been, and still are being, carried on in different sections of the country. The furnaces investigated include a southern furnace, a middle-west furnace, a western furnace and a Chicago district furnace. The results so far show distinct characteristics for each of the four furnaces. It is possible that a furnace in the eastern part of the United States would be different from all the others. "It is hoped that a plan of action can be worked out at your meeting today whereby the IT. S. Bureau of Mines will be able, to carry on more extensive work in connection with the research departments of the different iron and steel companies and the big consumers of pig iron. "No one group can get all of the, information but if the different investigations can be coordinated it will he possible for us to (Iran. conclusions regarding the effects of varying conditions in blast-furnace practice on the pig iron produced and the castings made there from." DISCUSSION R. Moldenke, Watehung, N. J.—I was across the -water this summer and saw some of those interested in an investigation of this kind. 'I'hey told me that in Germany, where they had a joint committee of blast-furnace operators and foundry-