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By T. Yukimasa

Hachinohe smelter, a zinc-lead blast furnace complex with the annual capacity of zinc plus lead of 100,000 tons, had originally treated normal zinc and lead sulfide concentrates. However, it is currently handling a great variety of raw feeds ranging from complex sulfides to oxidic recycled materials in view of resource economy, most of which are unsuitable for zinc electrolysis. This paper reports on some significant efforts recently carried out on improving sintering operation, i.e., the increasing use of secondaries against harmful ingredients like halogens, and the substantial reduction in energy use as the results of various modifications and improvements.

Jan 1, 1982

By Klaus Rieker

Over the last 30 years Wayss & Freytag Ingenieurbau AG has gained a lot of experience in mechanized tunnelling on various major projects. During this period most important developments concerning the machine technology for EPB- and Slurry-Shields have taken place. Since the first application of a hydro shield for the Wilhelmsburg Collector project in Hamburg in the early seventies, several stages of development have led to the current state-of-the-art in mechanized tunnelling. The continuous improvement of TBM techniques allows the execution of high quality tunnelling, particularly with regard to maximum safety and efficiency. The practical experience of the construction companies is of essential importance in order to continue further development and improvement.

Jan 1, 2005

By P Cotton, N Cox

The Brisbane City Council has implemented a program of continual improvement at its Mount Coot-tha Quarry in the heart of Brisbane, Australia. The program has been underway for the past 6 years, and has resulted in very significant improvements in terms of both the cost effectiveness of its operation, and in terms of its environmental impact on nearby residents. The work has included a focus, amongst other things, on blasting efficiency, and has challenged conventional thinking in terms of the size of blasts fired, the frequency of firing, the diameter of blastholes, and the use of bulk emulsion or slurry explosives.

Jan 1, 1995

By D. W. Hendrickson

Cleveland-Cliffs views the mining process as ex- tending from mine planning to cargo loading including auxiliary systems such as materials handling and plant utilities. Process automation is recognized as an area that can provide significant improvement opportunities with less capital requirement than major flowsheet modifications. This article discusses the development and results of a strategy to allow and promote implementation of process-automation improvements at individual mines based on their economic priorities, taking advantage of common systems and concepts for use at multiple mines where practical. Specific process-control upgrade projects at Hibbing Taconite Co. and the Empire Mine are reviewed.

Jan 1, 1998

By deur J. V. D. M. Grimes

Sishen Iron Ore Mine is one of the largest open-pit mines in the world, and loading and hauling constitutes one of the major cost items on the mine. Because high productivity in loading and hauling results in large financial benefits, the following projects to improve productivity were implemented at Sishen: - a computerized truck-allocation system, - an overhead power-supply system for the dieselelectric driven rear-dump trucks, - an in-pit crusher and a belt-conveyor system. This paper concentrates on the truck-allocation system, with special reference to the improved productivity of loading and hauling resulting from the implementation of this system.

Jan 1, 1984

Operation of the tankhouse at the Electro lytic Refining and Smelting Company's works has been improved, but further automation is re- quired to cut the labour intensive nature of the routine tasks. Anode quality, both chemical and physical, plays an important role in efficient refinery practice, and impurities such as lead, antimony and nickel have required careful monitoring for smooth operation. The gradual replacement of copper blanks by titanium has markedly improved the quality of starting sheets, but problems have been ex- perienced with surface preconditioning of the titanium blanks. Polishing with emery paper proved to be a successful technique.

Jan 1, 1976

In recent years stricter requirements imposed variously by the Companies Acts, auditors and the Stock Exchanges have resulted in annual financial statements of mining companies becoming more detailed, informative and useful. Standards of reporting on ore reserves have not kept pace with the improvements in financial information disclosure, despite the fact that ore reserves are usually the most important asset of a mining company. The ore reserve reporting practices of fifteen leading Australian mining companies are analysed against important specific criteria. In terms of detailed and meaningful disclosure, there is scope for major improve- ments in annual ore reserve reporting Practices.

Jan 1, 1981

By Eugene B. Wilson

The development of coal-mines has kept pace with the facilities at command for ventilating and lighting. In fact, it was formerly • customary to leave unworked those mines, or portions of mines, in which naked lights could not be used without danger. Attention was then turned to the ventilation; but even with improved ventilation, the naked light was often unsafe. The new era in coal-mining dates, we may say, as far back as 1815, when Sir H. Davy and Mr. George Stephenson discovered the principle of the safety-lamp. Since then many improvements have been added to their lamps, but

Jan 1, 1885

By Dennis Ortega, Rich Kramer

After several operational improvements to FMC's Westvaco Mine Longwall, an ergonomic and operational bottleneck resulted at the mobile belt tail/rigid conveyor junction. Ergonomic hazards, cutting time losses, and spillage problems near the belt tail were identified and targeted for improvement. FMC Westvaco, consulting with FMC Material Handling Division, corrected the bottleneck using an expandable/retractable conveyor system to fill the gap between the mobile belt tail and the rigid conveyor structure. This paper explains the operational expectations, defined before; the challenges, encountered during; and the real outcomes, measured after the installation of an expandable/retractable conveyor system.

Jan 1, 2002

By M. E. Kuchta

Research is currently being conducted at the Colorado School of Mines in the use of high-pressure water for scaling down loose rocks in underground mine openings. In addition to improved miner safety, the adhesion strength of shotcrete applied to rock surfaces treated with high-pressure water is also increased significantly, resulting in improved overall support capabilities of the shotcrete layer. Test results show an increase in adhesion strength by a factor of four on a concrete test wall cleaned with water at 21 MPa (3,000 psi) as compared to a surface cleaned at 0.7 MPa (100 psi).

Jan 1, 2003

By Jason Eric Sallee

Ongoing operations at the Cyprus Miami Smelter involve the use of an electric furnace for settling of copper matte from discard slag. Proper operation of the electric settling furnace is a major factor in minimizing losses of copper to the discard slag. Recent test work at the smelter has shown improvement in the operation of the electric furnace with a subsequent improvement with regard to the copper losses. This paper presents a general discussion of the Cyprus Miami Smelter operation, past results with respect to copper losses, recent operational changes and test work, and the subsequent results.

Jan 1, 1999

By J. C. Botham, T. D. Brown

"Coke is the most costly item in steelmaking via blast furnaces . Recent innovations in cokemaking have been directed toward reducing this cost while simultaneously improving coke quality and expanding the range of coals used in the process. It is also important to meet increasingly stringent environmental legislation.Improvements in coke quality have been achieved by novel blend selection procedures, by charge density control using both selective pulverization and partial briquetting, and by the use of modifying additives.The Canadian Carbonization Research Association provides a focus for Canadian cokemakin g research which has demonstrated these technologies in a series of pilot-scale experiments."

Jan 1, 1980

By P Cotton, N Cox

The Brisbane City Council has implemented a program of continual improvement at its Mount Coottha Quarry in the heart of Brisbane, Australia. The program has been underway for the past 6 years, and has resulted in very significant improvements in terms of both the cost effectiveness of its operation, and in terms of its environmental impact on nearby residents. The work has included a focus, amongst other things, on blasting efficiency and has challenged conventional thinking in terms of the size of blasts fired, the frequency of firing, the diameter of blastholes, and the use of bulk emulsion or slurry explosives.

Jan 1, 1996

By W. Hermülheim, J. Brune

"This paper analyzes mine emergency management and rescue practices in German underground coal mines and compares them to those used in the United States. The German mining industry has developed these practices over more than 100 years, and they have successfully managed numerous fire, water inundation and ground control emergencies using these techniques. The authors interviewed German mine emergency professionals about rescue team and emergency operations. These operations were then analyzed to determine which of these German principles would be of interest to United States mine rescue teams. Implementing these programs into United States mine rescue and emergency operations was analyzed. INTRODUCTION Coal mining has become much safer industry than it has been in the past. Advances in safety and health regulations and company polices have improved working conditions for miners all over the world. Even with these advances there is still a need for continued attention to safety and health. It is also important for mine safety professionals to observe practices and procedures in other countries and cultures and learn what and how to apply this knowledge in their own systems. Coal mine rescue has been an integral part in improving coal mine safety. Mine rescue procedures have evolved with time, experience and technology development. Today, coal mine rescue teams are still needed and must be continually trained and prepared for any mine emergency. Although it is hoped that improved mine safety policies and practices will eliminate coal mine disasters in the future, accidents remind us that disasters can still happen today. In May 2014, Turkey experienced a severe coal mine disaster where 301 people were killed [G.Tuysuz, 2014]. Our industry must learn from these incidents, focusing on disaster prevention and making improvements in mine rescue operations. Mine rescue procedures differ from country to country due different regulatory environments and different historical evolution of emergency response. Sharing practices and procedures from one country to another enables learning from different experiences and cultural backgrounds. Sharing is also a way of preserving information, identifying and learning best practices."

Jan 1, 2015

By M. E. Kuchta

Research is currently being conducted at the Colorado School of Mines in the use of high-pressure water for scaling down loose rocks in underground mine openings. In addition to improved miner safety, the adhesion strength of shotcrete applied to rock surfaces treated with high-pressure water is also increased significantly resulting in improved overall support capabilities of the shotcrete layer. Test results show an increase in adhesion strength by a factor of four on a concrete test wall cleaned with water at 21 Mpa (3000 psi) as compared to a surface cleaned at 0.7 Mpa (100 psi).

Jan 1, 2002

By E. V. Koporulina, I. Zh. Bunin, M. V. Ryazantseva

"We studied the mechanism of structural and chemical transformations of columbite, tantalite, zircon and feldspar surface during the treatment by high – power electromagnetic pulses (HPEMP) using the methods of X - ray photoelectron spectroscopy (XPS), analytical electron microscopy (SEM - EDX), Kelvin probe force microscopy and flotation experiments. According to XPS and SEM - EDX data, major changes in the atoms chemical state of investigated minerals surface are related with formation and modification of functional cover and changing in concentration (% at.) of hydroxyl groups on the mineral surface, leading to increase in the contrast of technological properties of the rare metals minerals. Research has identified the optimal parameters of HPEMP - treatment of rare - earth minerals Npuls ??104, Ttreatment ??100 sec. improving the selectivity of the flotation separation of columbite and zircon. The difference in mineral recovery into the froth (? e) before and after HPEMP - treatment was about 11 % and 24.5 %, respectively. No significant increase was observed in the flotation activity of feldspar. This study's findings demonstrate the effectiveness of HPEMP - treatment in inducing a controlled change in the structural and chemical properties of rare - earth minerals and improving the process efficiency for the processing of rougher tantalum - niobium gravity concentrates.INTRODUCTIONThe importance of improving the processing methods of tantalum-niobium ores and concentrates is explained by the mineralogical properties of rare - earth ores. These are properties such as the variable mineral, chemical, and grain size composition, complex morphometric properties, and the dissemination of ore mineral grains of micro - and nanometric size. Iron oxide and hydroxide films on the mineral surfaces neutralize the surface physicochemical and absorption properties of the minerals. Both in Russia and globally, nonconventional (non - mechanical) methods are being developed based on physicochemical, electrochemical, and pulsed energy impacts to improve the efficiency of disintegration and liberation processes of disseminated mineral complexes and to enhance the contrast of the structural, chemical, and technological (floatability) properties of refractory ores. This study is devoted to the investigation of the applicability of high – power electromagnetic pulses (HPEMP – treatment) for the change in the structural and chemical properties of rare - earth minerals and improving of the flotation properties contrast."

Jan 1, 2018

By E. V. Koporulina, I. Zh. Bunin, M. V. Ryazantseva

"We studied the mechanism of structural and chemical transformations of columbite, tantalite, zircon and feldspar surface during the treatment by high – power electromagnetic pulses (HPEMP) using the methods of X - ray photoelectron spectroscopy (XPS), analytical electron microscopy (SEM - EDX), Kelvin probe force microscopy and flotation experiments. According to XPS and SEM - EDX data, major changes in the atoms chemical state of investigated minerals surface are related with formation and modification of functional cover and changing in concentration (% at.) of hydroxyl groups on the mineral surface, leading to increase in the contrast of technological properties of the rare metals minerals. Research has identified the optimal parameters of HPEMP - treatment of rare - earth minerals Npuls ? 104, Ttreatment ? 100 sec. improving the selectivity of the flotation separation of columbite and zircon. The difference in mineral recovery into the froth (? e) before and after HPEMP - treatment was about 11 % and 24.5 %, respectively. No significant increase was observed in the flotation activity of feldspar. This study's findings demonstrate the effectiveness of HPEMP - treatment in inducing a controlled change in the structural and chemical properties of rare - earth minerals and improving the process efficiency for the processing of rougher tantalum - niobium gravity concentrates.INTRODUCTIONThe importance of improving the processing methods of tantalum-niobium ores and concentrates is explained by the mineralogical properties of rare - earth ores. These are properties such as the variable mineral, chemical, and grain size composition, complex morphometric properties, and the dissemination of ore mineral grains of micro - and nanometric size. Iron oxide and hydroxide films on the mineral surfaces neutralize the surface physicochemical and absorption properties of the minerals. Both in Russia and globally, nonconventional (non - mechanical) methods are being developed based on physicochemical, electrochemical, and pulsed energy impacts to improve the efficiency of disintegration and liberation processes of disseminated mineral complexes and to enhance the contrast of the structural, chemical, and technological (floatability) properties of refractory ores. This study is devoted to the investigation of the applicability of high – power electromagnetic pulses (HPEMP – treatment) for the change in the structural and chemical properties of rare - earth minerals and improving of the flotation properties contrast."

Jan 1, 2018

By Paul-Dominique Oudenne

For many years, CMI NESA has gained considerable experience in the field of alternative thermal processing processes by which useful by products result in addition to the destruction of the raw wastes. The CMI NESA pyrolysis process has been extensively applied to a wide range of sewage, industrial sludge and residues. This paper describes in details the development works carried out at the pilot stage as well as the key parameters of the process. Some of the industrial realisations are briefly described, the most recent one being the erection of a sludge pyrolyser on predried sludge at 90% dryness of a capacity of 100 tons of dry matter per day for the Valenton plant of the SIAAP (city of Paris).

Jan 1, 2006

By K. C. Strebig, C. W. Schultz, A. A. Selim

For some time researchers have attempted to in- crease drilling efficiency (and therefore reduce costs) by adding certain chemical agents to the circulating medium. The effect of some organic additives on the diamond drilling of quartzite was recently investigated in the laboratory by personnel of the U. S. Bureau of Mines. In these tests, the penetration rate and bit life were found to increase with the use of additives. In addition, an economic analysis of a hypothetical 1000-ft hole showed that additives can reduce drilling costs by 30%. Wetting Agents Improve Drilling Efficiency Much of the interest in the use of wetting agents to improve drilling efficiency is the result of an observation made by Rehbinder, Shreiner, and Zhigach.1 These investigators postulated that drilling creates a region of increased crack formation directly below the bit and that a circulating medium that wets the rock will also penetrate the micro- cracks of the predestruction zone. Increasing the molecular affiinity (wetting ability) of these circulating media for the surface of the rock helps the deformation and destruction by softening the rock in the zone of increased crack formation. In this manner, the hardness or strength of the rock is decreased as the medium wets the rock in the predestruction zone. This is known as the "Rehbinder effect." Rehbinder's work has prompted many investigators to examine the relationship between the use of additives and the mechanical destruction of rock. Engelmann, Terichow and Selim reported that the maximum penetration of the rock by a diamond point in a solution environment was at the isoelectric point of the mineral and solution interface.2 Improvement in rock breakage with the use of additives was observed by Frangiskos and Smith.3 Joris and McLaren suggest that additives having a lower surface tension than water will also be more efficient in cooling the diamonds.4 Additives help remove fine cuttings from the face of the bit and improve efficiency. The latter two authors also report an improvement in impregnated bit life and penetration rates with the use of soluble oil additives. All of these investigations were initiated in the hope of discovering what economic benefits will accrue with the use of additives.

Jan 10, 1969

By S. Tanaka

The Tamano Smelter of Hibi Kyodo Smelting Co. Ltd. was commissioned in 1972. Since start up, the anode production capacity has increased from 101,000 tpy to 290,000 tpy, as a result of the application of continuous improvements at each phase of the expansion projects. The Tamano Smelter had developed several innovations, including the original coke combustion technology for Flash Smelting Furnace operations (T-FSF), and has also been able to extend the operating life of the Peirce-Smith converters. This paper will present several improvements implemented at the Tamano Smelter, and will discuss relevant P-S converter operation.

Jan 1, 2005