Search Documents

By Andrew P. W. Briggs, Corale L. Brierley

A considerable economic and technical knowledge base has been amassed with the successful and sustained operation of commercial minerals bioleaching/biooxidation plants to extract copper from chalcocite ore and enhance precious metal recovery from sulfidic refractory ores and concentrates. Economic evaluation ofbio-processing must consider the value of the ore, the sulfide-sulfur requiring oxidation to achieve significant metal recovery, the time required for the biological process and, in the case of precious metal feed-stocks, the down-stream reagent consumption. Of these considerations oxygen requirement for the biologically-catalyzed oxidation of sulfide minerals is the prevailing determinant in the capital and operating costs of aerated, stirred-tank reactors for processing concentrates and bio-heaps for processing ores. Oxygen requirement is dictated by the amount of sulfide-sulfur requiring oxidation to achieve desired metal recovery. The testwork program to evaluate a project for application of biooxidation/bioleaching must be designed to insure that factors critical to economic assessment are fully quantified.

Jan 1, 1997

By Michael N. Allenby

One of the least discussed areas in the ever-improving technologies of gold recovery from ore bodies and tailings is the chemistry of the waters used in the plants. Carbon-in­ pulp, carbon-in-leach, heap/dump leaching and iological oxidation processes are all affected by water quality. The remoteness of a lot of the plants means that the large water requirements can often only be met by a ground water source. The chemistry of waters from different sources poses different problems, but generally a lot of these waters are scale forming. Scale-forming tendencies can be described by calcium, magnesium, barium and strontium assays. They can be notated by Langelier and Ryznar indices. They can be plotted by computer programmes that print out scaling indices at different conditions. The propensity to scale can -be readily determined. The prevention of scaling -or at worst minimisation of scaling -is the ambition of the suppliers of scale inhibition programmes. This prevention/minimisation technology is discussed below.

Jan 1, 1993

By J. Esterle, J. Kruttschnitt

Fragmentation modelling in soft rocks presents a challenge due to their propensity to further fragment after blasting during normal handling. Coal and some iron ore deposits are examples of materials that undergo significant degradation during the extraction, hauling and dumping process of the mining operation. The Kuz-Ram model is an empirically derived predictor of size distribution from blasting hard rock. Little breakage occurs during excavation and subsequent sizing of hard rock, so the measured Run of Mine (ROM) size distribution is essentially the same as the post-blast (before excavation) size distribution. However, for soft rocks, each step of the excavation and hauling operation imparts energy to the rock particles so the measured. ROM size distribution will be significantly different from the postblast size distribution. In order to calculate the ROM fragmentation at any stage of the extraction (or sizing) operation, the JKMRC has developed a model that combines both blast fragmentation and degradation through subsequent handling.

Jan 1, 2001

Birmingham - A City With a Future COURTING new industries is the time honored duty of the chambers of commerce; but Birmingham, until recently, has done its courting without the benefit of troubadors. This is all changed now for the iron and steel industry is singing an enticing song about steel priorities for new industries from Birmingham's own mills. Along with the increasing industrialization of Birmingham there has been a marked influx of industry into the Southeast and neighboring areas in the south central states which augurs well for business in Birmingham. This important stronghold of the foundry industry (consuming 95 pct of Birmingham's merchant pig iron in 1950) has been the source of important announcements about additions to steel ingot capacity. The virtual abolition of basing point pricing gives the Birmingham iron and steel industry an advantage in the South's new markets. This means more business for Birmingham, but the problem of raw materials supplies is posed.

Jan 12, 1950

By G. H. Schnakenberg

In response to the underground mining industry's growing concern with the exposure of workers to the diesel particulate matter (DPM) component of diesel exhaust, a method was developed to estimate the average workplace concentration of DPM that could be expected from using the new lower DPMemitting engines now being approved by the US Mine Safety and Health Administration (MSHA) when these new engines are equipped with state-of-the-art exhaust-control, technology for filtering and combusting DPM. The resulting estimate uses the MSHA-reported particulate index for these engines, the prevailing rule-of-thumb ventilation rate of 150 cfm/hp and the available diesel-exhaust filter technology that has been shown to be at least 80% effective in reducing tailpipe DPM. In the estimate calculation, every engine used in an underground mine is assumed to be equipped with this control technology. Under the stated reasonable conditions, an average DPM level of 90 µg/m3 (mass) is predicted as technically feasible.

By J. Kulczycka

Poland in time of transition had been dealing with the remnants of the previous regime ? particularly in the field of environmental protection. The burden left was tremendous and there was a need for fast and effective tools for improving the environment. The idea of environmental protection had been supported by the introduction of a new environmental policy that underlined the importance of sustainable development in industry in the beginning of 1990s. This policy introduced high environmental fees and fines ? a concept not very popular in Europe in that time ? and good only for a country in transition to boost the protection of the environment. While this policy had its role to play, its role is now completed. It is time to move forward, especially when these environmental charges affect the international competitiveness of industries so much, and at the same time have virtually no influence on environmental protection investments any more.

Jan 1, 2005

By Ch. Wenzl

Anodes must have a certain physical and chemical quality in order to provide uniform anodic corrosion and meet the requirements of electrorefining, i.e. to achieve a high current efficiency, low energy consumption, low amount of anode scrap and low effort together with high cathode quality. Various properties of the anodes can be influenced directly by the casting process, which is the interface of pyro- and hydrometallurgy of copper. The aims of anode casting ? high output and long mould lifetimes ? are not consistent with good physical anode quality. The physical requirements of an anode are smooth surfaces, uniform weight and thickness, minimal edge effects, minimal distortion of the body and the lugs, as well as a homogeneous microstructure, in order to achieve uniform dissolution behaviour. The chemical quality of the anode copper is a task of electrorefining operations, but the elemental distribution within the anodes, which should be as homogeneous as possible in order to provide uniform anodic corrosion, can be influenced by the casting process.

Jan 1, 2007

By T. N. Huffman

Ancient mining and Zimbabwe T. N. HUFFMAN*. Ph.D. (Illinois) (Visitor) Ancient gold mining and Zimbabwe have been commonly associated for over a hundred years, either in terms of an exotic colony for gold export or as an African state based on the East Coast trade. The stratigraphy and radiocarbon dates from Zimbabwe and the known sequence for the Rhodesian Iron Age demonstrate that Zimbabwe was built after AD. 1000. A review of the evidence for ancient gold mining shows a similar antiquity, and a complementary rise in prosperity in Arab settlements on the East Coast indicates that gold was not extensively mined until the eleventh century. Large quantities of imported articles at Zimbabwe indicate the extent of trading during the fourteenth and fifteenth centuries, and the origins of Zimbabwe probably lay in an overflow of wealth from the gold trade during the twelfth and thirteenth centuries. Zimbabwe was abandoned by the sixteenth century because of environmental factors.

Jan 1, 1974

By R. V. Ramani

It is common knowledge that there is an endless stream of possibilities, proposals, and projects - each representing a demand on available capital - for improving the mining company's performance measure. It is true that these proposals go through an increasingly stringent evaluation process as they move up the echelons of management for approval. Therefore, there is every reason to expect that a proposal or project accepted for deployment will make a substantial contribution to the organization's performance. The reality, too often, is otherwise. Castle (1985) reveals some significant insights into the difficulties in predicting the performances in the mining industry. A sample of eighteen mining ventures, which have been developed over the years, was selected by Castle to illustrate the problems. The actual performances were compared with the original projection. The sample encompasses both surface and underground mines, a large number of commodities, and a wide geographic distribution. The experiences in these mining projects were analyzed through answers to four specific questions.

Jan 1, 1989

By J. H. Anderson, G. A. Parks, B. K. Jindal, H. Leslie Bullock

H. Leslie Bullock (Engineering Consultant, Oak Park, 111.) — In reading over the paper, I find that I have no quarrel with the thoroughness of investigation of the points studied, but I am forced to question the selection of oxides from oxides as the subject of the investigation, the inclusion of silica gel as an example, and to question the validity of some of the conclusions. Separation of oxides from oxide, in minerals where the liberation of values is possible by grinding, are comparatively rare. Most oxides are only slightly soluble and the action of carbon dioxide or other acid forming ingredient in the air must be added to humidity to produce surface action. Silica gel is a very special synthetic substance in which the adsorption is determined by total surface, pore dimensions and temperature. Quartz is our most prevalent oxide and its action in electrostatic separation is far more sensitive to its three thermal transition points than to humidity.

Jan 1, 1968

By N. Choi

The distribution behavior of cobalt, gold, and silver in nickel sulfide smelting was investigated between 1250-1300 °C under inert gas atmosphere. The distribution coefficients of these elements between nickel-copper-iron matte and silica-saturated iron silicate slag were determined as a function of matte and slag compositions. The effect of slag additives such as CaO, MgO, and Al2O3 on the solubility of cobalt, gold, and silver in slag was also investigated. It was observed that the distribution coefficients of these &nor elements were strongly dependent on matte grade. For cobalt and silver, the distribution coefficients decreased as the matte grade increased. However, the distribution coefficients of gold increased as the matte grade increased. The solubility of these minor elements in iron silicate slag was considerably decreased by the addition of basic oxides. Temperature dependence of the distribution of the minor elements will also be discussed.

Jan 1, 1995

Paralleling recent experiments in the U. S., the Mines Branch of the Department of Mines and Technical Surveys in Ottawa has developed a laboratory process for recovering cell-grade alumina from aluminiferous shale. Mines Branch Research Report R45 (1959) entitled The Alum-Amine Process For The Recovery of Alumina From Shale by G. Thomas and T. R. Ingraham states " . . . With the recent resurgence in Canada, and in the United States, of attempts to recover cell-grade alumina from clays and shales, the Mines Branch undertook to review certain processes that had been tried with marginal success . . . In particular, it seemed quite possible that some recent developments in organic chemistry, relating to uranium technology, might be utilized for the removal of the last traces of iron from intermediate products to permit the attainment of a satisfactory grade of alumina." This introductory paragraph explains the authors' approach toward development of an alumina recovery process from shale. The following is an abstract of their successful laboratory experiments.

Jan 3, 1960

By Eric Jackson

The presentation describes the operation and field test results of a seafloor massive sulphide prospecting system. The prospecting system is deployed from a work-class ROV, and it features a new and innovative electromagnetic ocean floor conductivity sensor. It also includes magnetometers, a multibeam sonar, and subsea cameras. The prospecting system has been used in two exploration campaigns - one in the territorial waters of Papua New Guinea (PNG) in 2007 and again in 2008 in both PNG and Tonga waters. The 2007 campaign used the prototype sensor, and the 2008 campaign used a Mark II version. Correlations between drill core samples and EM conductivity results are excellent. New prospecting system data will be used to help plan future core drilling locations. The presentation discusses the principle of operation of the EM conductivity sensor, discusses improvements made in the EM sensor and the overall prospecting system, and shows exploration results. Keywords: seafloor massive sulphide, geophysics, ocean floor, subsea, electromagnetic, conductivity, magnetometer, multibeam, core drilling

Jan 1, 2008

By Jim Truman

Appalachian coal mines include operations in eastern Kentucky, Maryland, Pennsylvania, Virginia and West Virginia. During 1994, they produced a total of about 342.5 Mt (377.6 million st) of bituminous coal. This figure represents 37% of the total production from the United States. This region contains nearly all of the nation's coking coal reserves and high-quality compliance steam coal that will be in demand after the turn of the century as utilities comply with phase two of the 1990 Clean Air Act Amendment. Figure 1 shows the location of the study area and the general regions that supply various coal types. Data for the study reviewed here were compiled and interpreted from Mine Safety and Health Administration (MSHA) production reports, Federal Energy Regulatory Commission 423 reports, King's Export database and additional data from the US Department of Energy's (DOE) Energy Information Administration (EIA). Table I is an overview of the total production from Appalachia and the delivered tonnage to various sales categories.

Jan 1, 1995

By W. E. STOKES

A GENERAL extension and appreciation of the stereocartographic principle of precise mapmaking is evident. Under the stimulus of war, many radical improvements in aerial photography, and in airplane and motor con? struction are indicated for the future. A survey of advanced military designs points to the conclusion that the familiar radial motor is destined for oblivion under the impact of the inverted "V" type.' The latest German inverted "V" design of 1000 hp. is 68 in. long whereas British and American motors of the same power are 72 and 94 in. respectively, suggesting a horsepower-weight efficiency ratio in favor of the former. Application of the pressure cooling principle has made possible the development of in-line air? cooled engines which offer many advantages, such as small frontal area, unobstructed vision for the pilot, freedom from vibration because rotative speeds are not limited by fundamental unbalance of reciprocating parts, freedom from excessive bearing loads, and less weight per horsepower.

Jan 1, 1940

By Richard C. Timberlake

The disposal of phosphatic clays has presented a problem to the phosphate industry since the mining of phosphate rock first began in Polk County. As the flotation process was introduced in the late 1920's the problem of clay disposal was increased significantly since clay is present in proportionally greater quantities in reserves yielding flotation concentrates. Because of their physical character and the tremendous surface area per unit volume, these clays have the characteristic of retaining large volumes of water as they are slurried during processing. The disposal of clay and the recovery of a portion of the water require settling areas with a capacity ranging up to 2 cu ft for each cubic foot of phosphate matrix mined. According to a recent study by the Bureau of Mines, the average cost for disposal of these wastes is 24.5[c] per ton of product. This is a major cost of phosphate rock production.

Jan 12, 1969

Experiments on the Rate of Heat Transfer from a Hot Gas' to a Cooler Metallic Surface Members of the American Institute of Mining Engineers will be much interested in the subject of teat transfer from a hot gas to a cooler metallic surface, and although the book on this subject recently published by the Babcock & Wilcox Co., of New York, deals primarily with boilers, it contains a great deal of information which metallurgical engineers will find of great value. The book starts out with an introduction giving some of the current theories regarding this subject; it then describes in detail the experimental apparatus used, and the methods of conducting the experiment's and recording the data. Then follow some account of the determination of radiation losses in jackets and cooler; measurement of metal temperatures; detection and correction of errors; etc., concluding with a discussion of the results and derivation of corrective formula for heat absorption; heat pressure rate and specific heat of gas.

Jan 5, 1916

By Antonio Marrano, Eda F. Quadros, Diogo Correa [Fo], Paulo T. Cruz

For many years the water pressure test has been used as a normal procedure to investigate the hydraulic characteristics of rock masses and discontinuities. Although the test has given evidence of problematic areas, the nature of flow and the so called equivalent permeability are seldom seriously affected by the testing tecnique. In order to improve the information on these points the Instituto de Pesquisas Tecnológicas de São Paulo - IPT, has developed an extensive program at laboratory and field research on the hydraulics at rock fractures. This paper summarizes the main items related to this research. Is shows that with only small improvements on field tests and some support of laboratory conductivity tests on natural rock joints it is possible to obtain a better understanding of the nature of flow in fractures, improve flow predictions and estimate the opening and hydraulic conductivity, as well as the transmissivity of natural joints or rock discontinuities.

Jan 1, 1982

By J. Riccardi

Copper refineries use massive copper castings as moulds into which impure molten copper from the reverberatory furnace is poured to form anodes for further electrolytic refining. To facilitate removal of the copper anodes from the mould and to prolong the life of the mould itself, it is traditional to spray the mould surface prior to each use with a slurry of baryte in water. This slurry application leads to poor housekeeping, operating costs are escalated by the cost of the slurry, and additional problems in the subsequent refining process are experienced due to carry-over of excess undesirable baryte powder. A one-time application of a diffused layer of aluminum to the surface of the copper mould prior to putting the mould into service has been found to provide extended mould life and facilitate anode removal, as well as reducing baryte consumption; thereby reducing operating costs at both the anode manufacturing and refining stages.

Jan 1, 1999

By R Bresca, A McCallum, J Scealy

The Endeavor Mine, located to the north of Cobar, New South Wales, was purchased by CBH Resources Pty Ltd in September 2003. The operation has been producing lead and zinc concentrate continuously for over twenty-three years. In 2004, a water management program was instigated to improve the raw water use efficiency of the mining operation. The water management program involved the establishment of a Water Management Committee, a review and quantification of water use across the site, investigation and implementation of efficient water use practices, and workforce awareness training. The program has seen the amount of water used per tonne of ore milled reduced from an average of 1.08 kL/t in the March 2004 quarter, to 0.68 kL/t in the March 2005 quarter. This paper outlines the Endeavor Mine water management program and may serve as a model for other operations that are planning to improve their water use efficiency.

Jan 1, 2006