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By J. S. Browning

The pegmatites of the Kings Mountain-Lincolnton, N. C., area constitute the largest known domestic reserve of beryl and spodumene. The reserve is estimated to contain 90 million tons of pegmatic material with 1,280,000 tons of recoverable Li2O (lithia) as spodumene.1 The pegmatites also contain 0.4 to 0.5 pct beryl disseminated throughout the orebodies. The pegmatites may contain a potential reserve of 240,000 tons beryl, equivalent to approximately 34,000 tons of BeO. Different flotation methods for separating beryl from feldspar or quartz, or both, have been developed by various investigators.2,3,4,5,6,7 On the other hand, published information is limited on concentration of spodumene-beryl ores. As the response of beryl and spodumene to flotation is essentially the same, a successful separation of the two minerals depends upon use of a selective depressant or a selective collector for one of the minerals.

Jan 7, 1961

By Bruce T. Stanley

Though most porphyry-molybdenum deposits lend themselves to various reserve estimating techniques, still there must exist the constant effort to not merely obtain an estimate but rather to obtain the best estimate. To answer the challenge of a complete ore reserve estimation, one must attack the problem with the purpose of obtaining the results closest to reality. What we wish to determine is simple: metric tons (short tons), grade, and kilograms (pounds) of molybdenum contained. In order to effectively accomplish this task, further consideration must be given to the ease of using the information obtained and its inherent reliability. The only known method for ore reserve estimation that supplies the needed results along with its distribution and a measure of confidence provided by sound mathematical backup is geostatistics. The following review is an example of geostatistical application of an ore reserve estimate at the AMAX Henderson mine demonstrating technique, viability, and usefulness of results.

Jan 1, 1979

By Michael Jerome Wallace

"This paper refers to the wet open circuit ball mil ls in operation at Sidbec-Normines'5 pelletizing plant at Port-Cartier, Quebec, which commenced operations in late November· 1977. Prior to detailing our experiences in the grinding area at Port-Cartier, a general description of the total Sidbec-Normines project is outlined.HI STORYSidbec-Normines was incorporated in 1976 to develop the Fire-Lake - Port-Cartier iron ore mining, concentrating and pelletizing project. The primary objective of Sidbec-Normines is to produce 6mi11 ion tons per year of oxide pellets, of which 3 mi 11 ion tons per year are of a low silica grade suitable for direct reduction purposes. The participants in the project are Sidbec, the Quebec Government steel producer, British Steel Corporation (lnt'l) and the Quebec Cartier Mining Company. Equity interest is held in the company by the participants in the proportions of 50.1%, 41.6:7% and 8.23%, respectively."

Jan 1, 1979

By Vinod K. Namilakonda

In situ synthesis of discontinuously reinforced aluminum alloy metal matrix composites was investigated. Aluminum alloy (A356: Al-7 wt% Si) was reinforced with dispersed AlN particles. Thermodynamic calculations were made for the composition determination of various phases formed during bubbling of NH3 gas into the Al alloy melts in the temperature range 1173-1473 K. Experiments were carried out for in situ production of AlN particles with the reaction between Al melt and NH3 gas in high temperature resistance furnace at 1473 K. The products were characterized using SEM, EDS and XRD. Effect of bubbling time of NH3 gas on the AlN formed in the composites was studied. The amount of AlN reinforcement in the Al alloy composites was observed to be in the range of 5 to 35 wt%. Good agreement was observed between the experimental and thermodynamic calculated data on the composition of AlN in Al alloy composites.

Jan 1, 2006

By E. S. Noe, D. S. Arnold, C. E. Polson

Reactors of today and tomorrow require a high uniformity of their fuel elements despite the wide variety of uranium raw materials from the far corners of the earth. To meet these quality standards metallurgists have been working to design production methods capable of yielding reactor feed materials whose maximum impurities are specified in parts per million, whose physical limits are expressed in thousands of an inch, and whose density variations are less than 1 pct. Such requirements are necessary to maintain normal neutron flow in the atomic reactor and to insure that the isotopic content of the feed material is maintained within narrow limits. Uranium ores and concentrates are produced in many sections of the world, including the Belgian Congo, South Africa, Australia, Canada, and the Colorado Plateau of the U. S. Ores from many of the larger deposits are relatively low grade, and these are concentrated near the mine site before shipment to refining centers, but high grade ores may be shipped directly to refineries.

Jun 1, 1956

By E. S. Porter

The techniques of particle-size measurement are of particular importance in the manufacture of portland cement. A range of sizes, from a close approximation to Fred C. Bond's "theoretical infinite" (represented by raw material in the quarry) to particles smaller than one micron is represented in the process. Moreover, similar size-reduction operations are performed on both natural and synthetic materials, the former relatively inactive in water and the latter quite reactive. This means that aqueous sedimentation systems for particle-size analysis are applicable only to some of the materials involved in the process. A brief review of the process should be useful to place the measurement techniques described here in perspective. (Fig.l) Raw materials are quarried, crushed and transported to storage at a maximum size usually of a few inches. Typical materials are limestone and clay or shale, with small amounts of other materials used to adjust the plant mix to the concentration of lime, silica, alumina and iron oxide required.

Jan 6, 1962

By Gungor Tuncer, Ali Kahriman

This paper presents the results of ground vibration measurements carried out in Hisarcik Boron open pit mine located on the west side of the central Anatolia near Kütahya province in Turkey. Within the scope of this study in order to predict peak particle velocity level for this site, ground vibration components were measured for 304 shots during bench blasting. In blasting operations; ANFO (blasting agent), gelatin dynamite (priming) and delay electric detonators (firing) were used as explosives. Parameters of scaled distance (charge quantity per delay and the distance between the source and the station) were recorded carefully and the ground vibration components were measured for all blast events using 2 different types vibration monitors (1 White Mini-Seis and 1 Instantel Minimate Plus Models). The absolute distances between shot points and monitor stations were determined using GPS. The equation of square root scaled distance extensively used in the literature was taken into consideration for the prediction of peak particle velocity.

Jan 1, 2006

By Bernard Rachlin

In the mineral industry measurement of density or specific gravity of slurries is often necessary or highly desirable. To date the most successful method of measuring the specific gravity of various media is to hand weigh a constant volume sample of the slurry. This method is time-consuming, however, and is intermittent rather than continuous. Most density measuring instruments in use today are variations of three basic systems: air bubble tube systems, radioactive methods, and displacer systems. The high cost of the radioactive cell, combined with the precision electronic measuring that is required, limits the practical utility of this procedure to a small percentage of critical processes. In the air bubble systems clogging of the bubble tubes with solids has rendered this type of measurement completely ineffectual for many applications. Continuous or intermittent purging of the bubble tubes with air or water to prevent tube clogging has been tried but has not been very successful, especially in the heavy media process.

Dec 1, 1956

By B. H. Bergstrom, W. Mitchell, C. L. Sollenberger

D. W. Fuerstenau (Associate Professor of Metallurgy, Dept. of Mineral Technology, University of California, Berkeley, Calif.) and D. A. Sullivan, Jr. (with the University of California) — Messrs. Bergstrom, Sollenberger and Mitchell have shown in two excellent papers that the energy per unit mass required for the breaking of spheres is inversely proportional to the size modulus of the fragments of the broken spheres. They found that the fragments of spheres broken within a steel enclosure were finer than those produced by breaking spheres encased in gelatin. This results from utilization of part of the strain energy at fracture for secondary breakage. For spheres not encased in gelatin, these authors found that after fracture the fragments of the spheres possess kinetic energy amounting to 45% of the strain energy needed for initial fracture. Breakage of a sphere in gelatin results in waste of this kinetic energy, whereas breakage inside the steel container makes use of this kinetic energy for further size

Jan 1, 1962

By J. Alton Burks, Robert R. Stein

This paper focuses on the noise exposure levels of miners employed on longwall production faces. Along with the increased production from longwall units has come the potential for greater noise exposures. Typical noise levels are given for the various noise sources that are present on modern longwall faces. Exposure times have typically increased since the introduction of longwall technology in this country. Representative exposure times and patterns are analyzed. Possible solutions are presented for generalized cases. Engineering controls developed by the Bureau of Mines are explained and their potential effectiveness is calculated for the cases presented. The role of hearing protectors in an overall hearing conservation program is also investigated. Recent research performed by the Bureau suggests that the actual performance level of muff -type protectors may be less than the manufacturers ratings under certain circumstances. The use of muff- type protectors is discussed and analyzed with respect to their use on longwall operations.

Jan 1, 1992

By F. E. Luborsky, K. T. Aust

RECENT interest has been shown in utilizing solid-state techniques for obtaining large oriented grains in the Alnico Alloys.1-4 Unfortunately, due to the inherent brittleness of these materials it is difficult to introduce sufficient imperfections by deformation to support the nucleation and growth of new, recrystallized grains. As a result, recrystal-lization methods for obtaining large grains, such as the strain-anneal technique, do not appear to be feasible. Steinort et a1.2 used a combination of a thermal gradient and internal strains to obtain large single crystals of Alnico 5 from a poly crystalline casting by annealing at temperatures above 1200°C. It was suggested that the strains were the result of the precipitation of the y phase which exists between -850° and 1200°C. The purpose of the present study was to determine if the grain size of the cast Alnico alloys can be markedly increased by solid state techniques involv-

Jan 1, 1963

By Jiqing Zhang, Jon C. Yingling, Andrzej M. Wala, Richard Ray

The purpose of this paper is to present how Computational Fluid Dynamics (CFD) simulations can be used to study the flow across the main airways of a mine ventilation system. in particular, the flow through the transition zone between the upcast shaft and main fan ductwork was investigated. These studies consider potential design modifications of this transition zone to reduce the energy cost. Although CFD has many advantages, it does not completely eliminate the need for experiments, which are still needed to validate numerical solutions. For this reason, data collected during actual mine tests and CFD simulations are compared in this pa- per. This comparison allows a better understanding of the flow phenomena. Moreover, once the numerical solutions have been validated, CFD can be used with better confidence to predict the effect of changes in ductwork configurations on energy losses. CFD reduces the number and cost of tedious experiments, while enabling a broader scope of design comparisons.

Jan 1, 1997

By James E. Gingrich

The new Track Etch technique for uranium exploration has been utilized in several survey programs conducted during the last few years. The results from these programs have been very encouraging, and new uranium ore bodies have been discovered by using this new technique. The method is being used in several exploration programs in various locations around the world. This exploration technique utilizes small pieces of special radiation-sensitive plastic film to detect the presence of radon gas which is released by uranium ore bodies. Because of the selectivity and sensitivity of the technique, ore bodies not normally detected with other surface or airborne monitoring methods are found. Since no large equipment or special training of personnel is needed, the technique is easily used in field operations. The basis for the Track Etch method, its application in field exploration programs, and the results obtained to date in locating uranium ore bodies are discussed.

Jan 1, 1976

An optimization process is described that can be systematically applied by mine planners to produce life-of-mine schedules aligned with their strategic targets, while maximizing the net present value of the mining operation. The software tool employed uses heuristics and an evolutionary algorithm to generate life-of-mine schedules of production and development activities. Generating such schedules is typically a very difficult task due to the large number of operational constraints that must be respected, and the vast number of alternative schedules; as a result the value of the mining operation can be compromised. With an expansion at Newmont?s Leeville mine in Nevada, the mine planners were given the task of producing feasible life-of-mine schedules with significantly increased production rates. Their initial efforts indicated that it would be a considerable challenge to generate such schedules in a timely manner. By systematically applying the proposed optimization process, the mine planners were able to generate optimized life-of-mine schedules with the desired production rate.

Aug 1, 2013

By Charles E. Johnston

The haulage system at the International Minerals T & Chemical Corp. (IMC) potash mine near Carlsbad, N. M., reached a turning point in December 1956 with the introduction of rope suspended belt haulage. In fact, IMC pioneered the use of this type of belt in the potash industry. Since that time belt conveyance has been employed as an extension of the rail system but not as a replacement of the main rail haulage. IMC's potash mine is located in the Permian Basin, approximately 20 miles east of Carlsbad. From three levels, the 800-ft, 850-ft and 900-ft, over 60 million tons have been extracted. Langbeinite (K,SO,. 2MgS0,) is mined on the 850 level and sylvite (KCl) on the 900 level. The 800 level, with both langbeinite and sylvite mineralization, is idle. Mining heights vary from 54 in. to more than 10 ft. A room and pillar mining system is used.

Jan 3, 1963

By R F. Johnston, I D. Sommerville

This paper presents an overview of the researches carried out in our laboratory on the application of plasma in recovery of alloy elements from waste slags and the treatment of lean ores, which are examples of advanced materials processing. After briefly reviewing the early work on the reduction of nickel, chromium, manganese, vanadium and titanium oxides, and a short investigation of the reduction of titanium oxide from the slag resulting from the blast furnace smelting of a titanomagnetite ore, the paper concentrates on the more recent studies on the reduction of an Australian scheelite. In some of these experiments, aluminium was used in addition to carbon as a reductant, in virtually all cases complete reduction was achieved within a relatively few minutes even with carbon alone during plasma processing. It therefore appears that this technique provides a possible processing route to facilitate the recovery of valuable alloying elements from non-traditional sources, or to permit process step elimination.

Jan 1, 2000

By Carl Henrich

In the planning and erection of smelting-works, especially of such as contain the modern large water-jacketed blast-furnaces, we are often confronted with an insufficiency in the watersupply. It may be impossible to find in the immediate neighborhood of the selected site a sufficient supply to furnish the jackets with cold water. Or there may be enough water for this purpose, but it may be highly charged with scale-forming minerals held in solution. Or, the main water-supply, if pumped from the workings of a mine, may carry iron- or copper-salts, or even some free acid in solution, all of these substances being derivable from the oxidation of sulphuret-ores in the mine. Moreover, such mine-waters sometimes contaminate the waters of the creeks, so that these become unavailable, and we have to fall back on an inadequate supply of pure water furnished by some spring or springs, entirely too small in

Jan 1, 1896

By B. Elevli, M. D. G. Salamon

Production scheduling of an open-pit mine is one of the most important steps in open-pit mining. The mine's production schedule defines the distribution of cash flows and, as a result, directly influences the net present value (NPV) and overall economic feasibility of a project. The need to plan and operate a mine with an optimum production schedule has been obvious for some time, but the methods used to obtain such a schedule have not been so obvious. The current practice is to do a trial and error analysis by hand. In an attempt to improve the way production scheduling is currently done, a new computer based production scheduling algorithm was developed. This paper describes the fundamentals of this newly developed heuristic scheduling algorithm and its application to a gold deposit. The results of this case study show that the schedules, based on the new method, provide improved cash flows compared to production schedules done manually.

Jan 1, 1992

By E. V. Manlapig, U. Erol, V. Ross, K. Tshimanga

Lonmin RoM ball mills are treating two types of feed ore produced by conventional mining and mechanised mining methods. It was reported that reduction in mill throughput was observed when treating the mechanised mining ore. Detailed grinding surveys were conducted for troubleshooting. Ore samples were collected for breakage characterisation using a JKRBT based on different particle density components. XRD analysis was conducted to investigate the association of minerals with density components. The plant surveys and the breakage characterisation tests all suggested that the two mining methods did not significantly affect either the ore breakage properties or the RoM mill performance. Instead, the mill discharge open area exerted a remarkable influence on mill throughput. The RoM ball mill operated at Lonmin K4 Concentrator has been proven to be a versatile mill that performed stably with variations in feed size distribution and feed ore changes by different mining techniques. The reasons are elucidated by the multi-component breakage characterisation and the plant surveys data.

Jan 1, 2012

By B. Rourke, O&apos

Copper Refineries Ltd. (CRL), Townsville is Australia's largest producer and exporter of refined copper cathode. This status has been maintained by the implementation of a significant capital works program that increased the production capacity to 270,000 t/y by June 1999. In 1979, CRL was the first in the world to commission the ISA Process Technology which has now been marketed to 47 licensees worldwide. The new tankhouse design has focused particular attention on customer requirements, operational improvements, materials handling and equipment modernisation. Equipment which has been upgraded includes cranes, anode preparation, cathode stripping and scrap washing machines along with the total replacement of the electrolyte and electrical reticulation systems. Side stream electrolyte filtration has been introduced. Improvements to electrode alignment afforded by the conversion to polymer concrete cells, precise electrode location, and the upgrade of the electrode handling machines will ensure that CRL. continues to be one of the world's major quality copper cathode producers.

Jan 1, 1999