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It is desirable to have a model, or method, for major project development, which will enable flexible modelling of separation circuits. This ability improves the understanding of circuits and how they should be operated, especially in a design phase, where various options are evaluated and decisions are made on the required number of stages and configuration. This paper describes existing gravity separation circuit modelling theory and concepts, as defined by Holland-Batt1 (separation window, separation efficiency and proportionality of efficiency). The crux of the paperis the application of numerical analysis to fit raw separation data by means of a modified Bézier-Spline. The paper proposes an alternative to the theory developed by Holland-Batt that provides more flexibility in the modelling of separation stages and curves, which include S-shaped curves. The paper proposes a solution to the challenge of continuously extrapolating data, and the first difficulty normally encountered, which is the fitting of an appropriate empirical formula to raw data.

Jan 1, 2007

By Lijun Xu, Ragula Bhaskar

The transport of dust particles from a turbulent air stream on to the surface of a mine entry is mainly due to the effect of diffusion, sedimentation and inertial impaction. While the literature in aerosol science contains many references on particle deposition, most studies apply to smooth surfaces in small, short tubes. The deposition data from those experiments may not be applicable to deposition in mine airways that have large areas of rough surfaces and extend several thousand meters. This paper describes the mechanisms of mine dust transportation and deposition, specifically, by estimating the turbulent deposition velocity for coal dust in mine airways. Data from in-mine experiments on ambient dust concentration and dust deposition along a straight entry were used. A statistical model for dimensionless turbulent deposition velocity was developed, and compared with the models developed by other researchers. The model shows that the distance from the dust source is an important factor in the turbulent deposition of mine dust.

Jan 1, 1995

By S. Shrivastava, R. G. Reddy

Spent potliner is generated in the electrolytic process of reducing alumina to make aluminum metal using molten fluoride electrolytes. Spent potliner(SPL) is obtained at the end of the pot's life. The SPL contains small amounts of cyanide and fluoride, which present environmental problems. Spent potliner could possibly be used as a fluidizer to replace calcium fluoride (CaF2) in the iron- and steelmaking industry and in the glass industry. A low viscosity and a low melting point are prime requirements for such an application. In the present study, viscosity measurements were performed. The effects of various additives, such as sand, limestone, dicalcium silicate dust and MgO baghouse dust, on the viscosity of SPL were studied. The results showed that the addition of sand and limestone can produce a very high fluidity SPL melt at significantly lower temperatures. The results suggest that spent potliner mixed with additives could potentially be used as a substitute fluidizer.

Jan 1, 2002

By Chappell BW

A zone of northwest trending dykes extends for over 600 km in the hinterland from Cairns to Mackay. In sate regions the zone is up to 120 km wide. Figure 1 shows their approximate extent, compiled from published regional maps and from specific studies in more limited areas : Palm Islands, Cardwell Ranges, Jourama Falls, Townsville area and Burdekin Delta. The context of the dyke swarm is the Tasman Orogenic Zone, the region of Eastern Australia conprised of Palaeozoic metamorphic, sedimentary, volcanic and plutonic rocks which has experienced a complex history and evolution. In the Whitsunday region, the Tam-an Zone also involves Cretaceous volcanism and plutonism. Geological relationships indicated a wide span of ages for the intrusions in the dyke, swarm zone. They intrude a range of volcanic and sedimentary rocks, and in some areas plutonic rocks. Older dykes, apparently part of the same regional swarm are intruded by sate of the granites.

Jan 1, 1987

By A. G. Raraz

Reactive metal electrorefining presents a number of problems that pose obstacles to commercial operation. Cerium has been chosen as the surrogate for certain reactive metals because of its thermodynamic and electrochemical characteristics. A comparative review of the properties for cerium and plutonium has been presented to justify the choice of cerium as the surrogate metal for studying electrorefining. This review has addressed the electrochemical, thermodynamic, and kinetic parameters of molten salt electrorefining of cerium metal to provide an insight to this extremely important process. The cell components and configuration, current efficiency of the process, purity of the cathodically deposited metal and the power requirement of the system are evaluated for a molten CaCl2-MgCl2 salt electrolyte using a molten, stirred impure anode. Crucible designs, salt electrolyte, cell temperature and electrode materials are also evaluated. Selection of the salt electrolyte and the cell temperature have been suggested from this study.

Jan 1, 1992

By Clodualdo C. Conde

In order for Philippines Associated Smelting and Refining Corporation (PASAR) Corporation to remain a leader in the copper smelting and refining industry, continuous improvements in plant technology are required. Reliable performance of plant equipment is essential for a competitive smelting operation. PASAR is constantly searching for the best equipment and technology to allow us to manufacture products more efficiently. When the Smelter was commissioned in 1993, the Flash Furnace off-gas treatment system was a constant source of problems. There were frequent shut-downs of the electrostatic precipitator due to material buildups on the discharge electrodes and collecting plates. In 1998, the precipitator was successfully upgraded to eliminate the buildup problems and to increase the collection efficiency. The upgrade greatly reduced down time and maintenance, and the enhanced collection efficiency also eliminated pluggage problems and material losses in the Acid Plant. This extensive precipitator upgrade was accomplished during a 30-day Smelter turnaround.

Jan 1, 1999

By J. G. Henning, R. Edrissi

This paper describes a practical methodology, based on numerical modeling, for the prediction of progressive failure of underground-mine stopes having cable-bolt support. A case study of the 40-761 scope at the Kidd Creek mine, Timmins, Ontario, Canada is presented. Scope 40-761 was mined by blast hole open sloping in 1986 and was a lead scope within a mining block located between levels 36-1 and 38-2. Initially designed to peak at level 38-2, the scope back caved upwards =40 m towards level 36-1. After caving began, cable bolts were installed above the stope from level 36-1. The stope eventually stopped caving when the falling rock mass encountered a sufficiently high cable density. This paper provides details of the geomechanical data and modeling results of the case study. Numerical modeling of cable bolts around the mine stoke was carried out using a finite-element modeling software. The software, known as e-z tools, was developed by the first author.

Jan 1, 1996

By S. K. Ruggieri, R. A. Jankowski

Airborne respirable dust levels on longwalls can be reduced if operators approach the dust control problem in a logical and fundamental manner. This can be accomplished through the proper application and continued use of effective dust control techniques. The Bureau of Mines is currently assessing the effectiveness of longwall dust control techniques in use today to provide mine operators with guidelines for selecting the most appropriate control technology. This paper presents a fundamental approach to the problem of shearer dust control. Three dust control techniques to be discussed are: deep cutting/increased pick penetration for reducing the amount of respirable dust generated; drum water sprays/improved water supply system to suppress the amount of airborne respirable dust; and improved external water spray system, the “shearer-clearer, "to push the dust close to the face. The techniques have been evaluated infield trials and have been shown to be both practical and effective in applications to control shearer generated dust.

Jan 1, 1985

By Y. P. Chugh, Rajiv Singh

This paper presents the feasibility analyses of terrace pit mining a single seam for depths beyond 33 m (110 feet) in a hypothetical model mine and at an operating mine in southern Illinois. One or two shovel- truck benches near the surface and a large dragline for the last bench are considered for overburden stripping in the proposed mining scheme. Mining and reclamation operations are integrated and reclamation efforts are minimized by proper spoiling techniques. The proposed mining scheme was optimized using the OPMHS (Open Pit Material Handling Simulator) model developed by Penn State. Equipment selection and economic analyses were also conducted using the simulation model. The effect of pertinent variables such as thickness of the coal seam, annual production, initial capital requirements, size of haul trucks, selling price of coal and expected rate of return were analyzed on the feasibility of terrace pit mining. Sensitivity analysis charts for the effect of these variables are presented in the paper.

Jan 1, 1983

By Ian Longson, Darron W. Dixon

This paper describes the results of an investigation into the application of a statistical method for the prediction of general air-body methane concentration in longwall coal districts. An important and necessary part of the research was the acquisition of representative monitored mine environmental and coal production data. The monitored data was used to build time series models of general air body methane concentration, air velocity, barometric pressure, coal production and methane drainage variables of differing timescales according to the Box-Jenkins method of time series analysis. The univariate models were used to identify causal relationships between methane concentration and its explanatory variables. Coal production was found to be the dominant variable in the determination of the quantity of methane emitted and where appropriate, multivariate time series models were built in which expressions for methane concentration in terms of coal production were obtained. Finally, forecasts of methane concentration values were generated from the multivariate models to determine their forecasting capabilities.

Jan 1, 1993

By Charles D. Litton, Margaret R. Egan

In order to reduce the number of nuisance fire alarms in underground mines that use diesel-powered equipment, the U.S. Bureau of Mines has developed a diesel-discriminating fire detector (DDD). It was designed to discriminate between smoke produced by a fire and the smoke-laden exhaust of a diesel engine. Welding and cutting with arc or flame can also produce combustion products capable of triggering nuisance alarms. In this report, the response of the DDD to the emissions from diesel exhaust, arc welding, and flame cutting are compared to the response of conventional smoke and carbon monoxide (CO) detectors. The data show that when the DDD is set at an alarm threshold of 0.05 v, it will reliably detect a developing conveyor belt fire while remaining insensitive to other sources of nuisance combustion products. The alarm times of the three types of detectors were also compared. The DDD alarmed first in response to a smoldering conveyor belt in two of four experiments.

Jan 1, 1992

By E. D. Attanasi

Exploration for non-fuel minerals has declined since 1988 as recessionary pressures have slowed growth in the industrialized economies. By most accounts, however, 1990 expenditures were still significantly greater than the low levels experienced in the mid-1980s. The Persian Gulf crisis introduced instability in energy prices and greater uncertainty into an already cloudy economic picture. As 1990 unfolded, the US savings and loan problems spread to the commercial banking system, leading to the failure of several major US commercial banks. The Japanese stock market also suffered significant losses as Japan's Central Bank raised interest rates. The Soviet Union experienced shortages of food and other basic items. Its government faces resistance to changes leading to a market economy. Individual Soviet republics also are seeking more control of their own destiny. The cost of German reunification, in terms of the capital required to bring the east's infrastructure and industrial base to western standards, also appears to have been underestimated.

Jan 1, 1991

By Carroll Wegemann

THAT Colorado was producing oil and gas before the fields of the Mid-Continent were discovered is a fact too frequently overlooked. As early as 1862, oil was obtained in the Florence district (see Fig. 1) from seepages and shallow holes. The first well that could be regarded Fig. 1. as being truly commercial was drilled in this field in 1876. The field is now producing 100,000 bbl. per year, and is credited with a total production of approximately 11,000,000 bbl. The small field near Boulder, Boulder County, was opened in 1901; production has now practically ceased but the field is credited" with a total production of 610,000 bbl. Oil was discovered at Rangeley in 1901, and the field supports a small local refinery at the present time. The first shallow well in the White River gas field was drilled in 1892, and the wells now producing have been

Jan 3, 1925

By D. J. Houlahan

ABSTRACT Sorting has the potential to massively improve the pro?tability of mining base metal, hard-rock ores. However, several barriers to the increased application of sorting have been identi?ed, including a lack of mineral-speci?c sensors available to the industry. This paper presents the outcomes of acollaborative project to develop an induction-balance sensor speci?cally for low-grade copper and nickelores. A review of the basic principles of induction-balance sensing and of the sensor-rock interaction is presented. Early development and testing of the sensor on ores from the Thompson nickel belt in northern Manitoba is discussed. Shortcomings of the prototype identi?ed in early testing have now been over-come, leading to improvements in design and construction, as well as sensor accuracy. The improve dsensor has now been tested on additional ores from the Sudbury Basin, with good results. A discussion of potential applications is presented and recommendations for future development are made.

Jan 1, 2010

By O. Bilharz

The rules laid down by Peter von Rittinger in his classic Lehrbuch der Aufbereitungskunde (Berlin, 1867, p. 513) concerning the designing of dressing-works still possess authority for such works and their operation. Nevertheless, some modifications and additions suggested by practice may be of value at the present time. Rittinger says: "I. Choose the apparatus and machines which can be, under the existing con-' ditions, easily constructed and kept in running order!' This rule contemplates the construction of apparatus (mostly of wood) on the spot, with the command of good sbops and especially of good workmen in wood. But in many cases, particularly for the sake of a prompt supply, the construction of apparatus is now left to special manufactories, which pay more attention in the choice of materials to durability and strength than to easy manipulation and erection. Nevertheless, here,as in many other instances, simplicity of construction and solidity of execution are to be recommended. Especially important is the convenient and cheap replaceability of

Jan 1, 1894

By Christopher Haycocks

Successful ground control is an essential part of all viable underground mining operations. To a large extent ground conditions influence the choice of mining methods, percentage and cost of extraction, and often the degree of safety that can be achieved. Utilizing the computer for ground-control planning offers great potential under many diverse conditions as not only are computations facilitated, but also details of the often complex geologic and structural framework of the mine can be readily stored and retrieved. Two basic approaches have been developed for applying the computer in solving ground-control problems. The first uses an analytical method, such as the finite element technique, for solving a specific problem. The second is more general and involves storage of geologic data and application of general design equations. The latter has found wide application in stratified deposits. It is the purpose of this chapter to describe both approaches as they are used for improving the ground-control aspects of mine planning.

Jan 1, 1979

By Kimberly M. Curran

The path by which hydrogen supply is provided to any end use application will have a strong effect on the specific economics and price stability for the product supply and the flexibility with which it can be used. The objective of this paper is to present those variables which play a significant role in the selection of the hydrogen production technology, with a particular focus on several typical mining applications. The variables examined include gas requirements in terms of flow-rate and demand profile, overall volumetric consumption, level of interruption tolerable, gas pressure and quality needs. Also examined are the effects of geography in terms of primary energy supply available as well as existing hydrogen sources, developed or not. The role of these factors in the selection of an appropriate supply chain capable of supporting mining applications that use hydrogen as an energy carrier will be illustrated with a typical mining application scenario drawn upon in the form of a case study.

May 1, 2007

By Gerhard Mücke

Geothermal and operational reasons in the German coal mining industry make it necessary to an increasing extent to climatize coal faces and headings by means of refrigeration plants. Air coolers installed on coal faces as well as in gateroads play an important part in such climatization. They must transfer, under difficult conditions, the refrigerating capacity supplied by central or de-central refrigeration plants from the chilled water to the air in the workings. The performance data of two new types of coalface coolers and of two different types of gateroad coolers were measured in two testing stations under different thermo- dynamic conditions with dust-free fresh air. As air coolers must be installed particularly at working points with a high .dust load the heat exchanging surfaces are fouled for the most part causing an essential reduction of the refrigerating capacity. The investigations therefore were extended to measurements with a certain dust load in the intake air of the coolers.

Jan 1, 1980

By W. G. Pariseau

Recent advances in rock-mass mechanics and computational technology now allow for the stability analysis of excavations in "wet" mines where mining-induced changes in rock mass deformation and fluid flow are coupled and time dependent. In addition to water pressure and flow in jointed, possibly porous, rock masses, all of the usual dry-mine parameters, including the premining stress state and rock-mass properties, are taken into account. Finite-element analyses of shafts and tunnels, as circular, elliptical, rectangular and arched-rectangular hole shapes excavated in an initially stressed and pressurized rock mass, indicate that the usual guidelines for optimum shape and orientation of single openings apply. Here, optimum means maximizing the minimum wall safety factor or, equivalently, minimizing the peak stress concentration. The results also show that failure originates in elements at the wall and the minimum safety factor at the wall in the wet case is always less than the dry case, regardless of drainage time allowed.

Jan 1, 1997

In 1974, iron pellet production in the Great Lakes region reached the 53-million-tpy level, accounting for more than 88% of the nation's pellet production. By 1978, pellet output from the Great Lakes district will climb to at least 78 million tpy. To achieve this 50% increase in output, the US iron and steel industry is investing at least $1.25 billion in new mines and pelletizing plants, mostly in Minnesota and Michigan. The biggest effort is concentrated in the Mesabi Range of Minnesota, the heart of the US steel industry's major iron ore source: here, plans for two new taconite plants-one by Hibbing Taconite Co., and the other by Inland Steel Mining Co.-and three major expansions of existing facilities are already under way to boost Minnesota's total iron pellet capacity from the current 41.2 million tpy to 65 million tpy by 1978. The facilities being expanded are those of US Steel Corp. (Minntac operations), Eveleth Taconite Co., and National Steel Pellet Co.

Jan 11, 1975