Search Documents

By Fred C. Bond

It sometimes happens that old knowledge is forgotten, or half-forgotten, and its rediscovery is hailed as a great new advance in technology. Autogenous grinding affords such an example. The oldest-or apparently the oldest-commercial application of continuous autogenous grinding on a large scale outside of South Africa occurred at San Juancito, Honduras, where a total of more than two million tons of silver ore were ground autogenously with complete success from 1918 to the early 1940's. The history of the San Juancito silver deposits begins in 1880 when- the New York and Honduras Rosario Mining Co. started mining silver at a rate which soon reached two million ounces of silver annually. In 1912 the Company's first mill, located in the village of San Juancito, was shut down and its equipment transferred to a new cyanide plant. This plant, constructed on a mountainside near the mine, was equipped with tube pebble mills in which Normandy or Danish pebbles were used initially.

Jan 5, 1963

Lower costs associated with hands-on training in donning and using a CSE ,self-contained self-rescuer (SCSR). Background In June 1987, the Mine Safety and Heath Administration (MSHA) issued an Emergency Temporary Standard (ETS) requiring that all persons entering underground coal mines must be given bands-on SCSR training. The ETS will shortly be replaced by a new standard requiring this hands-on training. Bureau of Mines research has shown that the most effective means of delivering this training is to have the trainee go through a six-step training procedure while in a kneeling position. Once the miner has looped the neckstrap over his or her head, he or she completes the donning sequence in this order: 1) activate oxygen; 2) insert mouthpiece; 3) put on nose clips; 4) put on goggles; 5) adjust neck and waist straps; and 6) replace miner's cap and prepare to move out. This procedure is repeated until the miner demonstrates that he or she is proficient at the task.

Jan 1, 1988

By Morinaga K

The optical basicity (A, Pb2+ as probe ion) of various oxide glass systems has been measured to establish the new basicity scale of slag melts. Best conditions of glassy fragments to measure A were as follow, (1) 1 ti 4 x 10-2 wt% Pb content, (2) 0.2 mm in thickness, (ii) enough annealing (about 10 hr) at a temperature 200¦C below Tg., and (4) polishing a surface well. the variation of A with composition was correlated to that of relative oxygen activity of slag melts. The estimation of basicity of slag melts from it could be valid. The A of opaque and coloured quenched slags could not be measured. An approximately linear relationship, however, exsisted between the isomer shifts (b) of Fe3+ ion in slag derived from the Mossbauer effect and A. Therefore, -4 of various metallurgical slag could be estimated from this relationship. These results can be expected to establish the new basicity scale of slag melts as the Louis basicity.

Jan 1, 1980

By J. H. Wilhelm, Y. Naide

Continuous thickeners can be sized from previous experience, continuous pilot-scale test results, or batch settling tests. It is relatively simple to size full-scale thickeners when previous experience or pilot-scale operating data are available. But batch testing is often the only realistic method for sizing thickeners due to time restrictions, budget limitations, and availability of sample material. Many authors have, therefore, suggested means of running batch tests and analyzing the resulting data. Fundamental thickening theory began with the work of Coe and Clevenger (1916). In order to determine the size of the thickener settling area, they proposed that a series of batch settling tests be run at various initial concentrations. The solids handling capacity at each concentration can then be determined and the lowest capacity (maximum area requirements) used to size the thickener. Kynch (1952) developed a mathematical analysis in which the relationship between solids concentration and settling rate can be obtained from a single batch settling curve. Talmage and Fitch (1955), Yoshioka

Jan 1, 1982

By Jae-Chun Lee, Kang-In Rhee, D. B. Dreisinger, Hyo-Shin Yu, G. A. Kordosky

The development of a process for direct synthesis of very pure ZnO powders from zinc-bearing waste was investigated. The zinc waste which contains 55% zinc was leached with sulfuric acid. After iron removal by hydrolysis from this zinc solution, purification through solvent extraction by the use of D2EHPA as an extractant was carried out. Then, loaded zinc in the organic solution was stripped and precipitated simultaneously using oxalic acid as a precipitant. Synthesized ZnC2O4 precursors by precipitation stripping were calcined to obtain ZnO powders exceeding 99.9% purity. The effects of sulfuric acid concentration, leaching time, and pulp density on the extraction of zinc were studied and optimum conditions for the solvent extraction were obtained through purification of the zinc solution. The size, morphology, and size distribution of synthesized ZnC204 powders were studied in terms of oxalic acid concentration, temperature, surfactant added, precipitation time, etc.

Jan 1, 1993

By Michael D. Justason

This paper describes the technology behind the development of an automated energy control system for a diesel pile hammer. Some background is given on experience using an energy monitoring system on the Route 1/I-95 interchange in Alexandria, Virginia. An adjustable hammer throttle and feedback from an energy monitoring system was then used to create a fully automated hammer energy control system. The performance of this system is described in reference to a piling project in Canada where the automated energy control system was used to obtain an unprecedented level of quality control and assurance ? data and graphs from the project are presented. The hammer energy control system (ECS) was used to successfully control and maintain a prescribed impact energy for the diesel hammer. This paper presents the first ever results from a truly automated diesel pile hammer and points to a new direction in quality control and assurance in pile driving.

Jan 1, 2006

By James Wang

In July 2003, The Office of Hydrogen, Fuel Cells and Infrastructure Technologies of the Department of Energy (DOE) Office of Energy Efficiency and Renewable Energy solicited Grand Challenge Proposals to establish three Centers of Excellence in hydrogen storage developments for reversible metal hydrides, non-reversible chemical hydrides and carbon storage materials, respectively. The program mission is to research and develop cost-effective, on-board hydrogen storage systems that enable a minimum range of 300 miles within the weight and volume constraints of the vehicle. Currently, no hydrogen storage technology available can meet the DOE cost and performance targets. In April 2004, Sandia National Laboratories was selected by DOE to lead the Metal Hydride Center of Excellence with partners from 5 other national laboratories. We will present the organization and recent accomplishments of the Metal Hydride Center which is confident to accomplish DOE/FreedomCAR and Fuels Partnership objectives for 2010 in hydrogen storage for vehicular transportation applications.

Jan 1, 2006

By Nicholas Kyriazi, John P. Shubilla

A joint effort by the U.S. Bureau of Mines and the U.S. Mine Safety and Health Administration (MSHA) was undertaken to determine how well self-contained self-rescuers (SCSR's), deployed in accordance with Federal regulations (30 CFR 75.1714), survived the underground environment with regard to both impact damage and aging. This report presents findings regarding laboratory-tested SCSR's from 1982 through 1990. The SCSR's were tested on human subjects and on a breathing and metabolic simulator (BMS). These results indicate that most of the apparatus, if they pass their inspection criteria, perform as expected except for units with manufacturing defects or design deficiencies. However, when the apparatus are carried in and out of the mine daily and stored at the working section, they may suffer abuse. Physical signs of abuse, unless extremely obvious, are frequently not detected by the miners or mine operators. This poses a potential danger to a user in an emergency. Recommendations include improved training in inspection procedures.

Jan 1, 1992

By Charles M. Cooley

With explosives representing over 10 pct of the cost of operating the entire company, the Maumee Collieries Co., Terre Haute, Ind., inaugurated a program to develop a low-cost blasting agent. Results of more than two years' work were announced on May 1 by Hugh B. Lee, president of the company. Utilizing a mixture of commercial-grade ammonium nitrate and carbon black packed in polyethylene bags, Maumee has been able to reduce blasting costs by 50 pct. The lower costs are brought about principally by elimination of high transportation charges on fixed explosives and use of low-cost material (commercial NH,NO, and carbon black). The Akremite blasting method incorporates a 20-lb cap-sensitive primer to detonate the stable explosive. Maumee now uses Akremite exclusively in its stripping operations producing more than 2 million tons of coal per year. The explosive is employed to break about 25 million cu yd of overburden that covers the coal

Jan 5, 1955

This paper outlines the mechanism of Stress Corrosion Cracking (SCC) and how it can cause premature failure of rock bolts. SCC occurs due to the progressive development and growth of cracks in the surface of a metal, and it is caused by the combined effects of stress and a corrosive environment affecting susceptible metals and alloys. It can occur in most metals including stainless steel. It is not a new phenomenon, but its effect on rock bolts has only been recognised recently.Rock bolt failures caused by SCC appear to be brittle failures which occur at less than the ultimate tensile strength of the bolt. In the mining industry, SCC failures of rock bolts can occur a few months, or after many years of exposure to stress and a corrosive environment. If SCC of rock bolts is suspected, then the rock bolts should be examined by a metallurgist, and steps should be taken to reduce the problem.

Jan 1, 1998

By Thomas A. Wheeler, Robert O. Keys

The choice of the flotation reagent that suits a particular coal has become more complicated with the development of new, more efficient reagents. Frothers and conditioning reagents, in particular, have experienced a dramatic reevaluation of their role in floating various types of coals. This paper offers a better understanding of how each of the following factors contributes to the reagent selection: 1. Natural Flotability 2. Degree of Oxidation 3. Size Distribution 4. Percent Solids in Feed Slurry 5. Fluctuations in Plant Feed 6. Limitations on Froth Handling 7. Clean Coal Specifications 8. Ash Content in Feed a) discrete ashable minerals b) inherent ashable minerals 9. Water Chemistry 10. Petrographic Composition of Coal 11. Free-Swelling Index 12. Convictions of Customer The application of conditioning reagents - both promoters and emulsifiers can substantially improve the coal recovery. Some low-rank, hydrophylic coal, previously considered unfloatable can be economically recovered with the use of the proper reagent.

Jan 1, 1986

By Charles H. Jacoby, Leo E. Read

IN diamond coring salt beds to evaluate deposits, special techniques are applied to standard slim hole drilling to obtain a representative sample of the water soluble sodium chloride. Industrial consumers generally require a run-of-the-mine material of 98.0 pct sodium chloride. Since no commercial beneficiation has yet been devised to upgrade the lower quality salt beds, the only processing is crushing and screening to the size required by the customer. Coring salt sections has recently become important not only in dry mining, but also in the development of brine cavities by hydraulic fracturing and the formation of jugs for storing liquid petroleum products. Drilling Fluid: The fluid used in coring salt beds in New York, Ohio, and Michigan is a thoroughly saturated brine made from 3.0 lb rock salt per gal of make-up water. This mined rock salt, -4 mesh +10 mesh, is dissolved in a lixator, a double-bottomed cone hopper that turns fresh water to fully saturated brine.

Jan 5, 1957

By W. T. Hicks

The oxidation of CbO was studied by a gravimetric technique from 400° to 1200°C in oxygen. In this temperature range the oxidatiotz is characterized by an irlductive period of low oxidation rate, which becomes shorter as the temperature increases, followed by a rapid parabolic oxidation. The oxidation of CbO cannot be rate controlling in the oxidation of Cb metal in the temperature range, 800° to 1200°C. A thin optically inactive layer has been observed between the metal and Cb2O5 layer of Cb oxidized at 700°C or higher temperatures. Figs. 1(a) and 1(b) show the edge of a sample of Cb reacted to 50 pct of complete oxidation at 800°C. Fig. l(a) taken under bright field illumination shows a layer of oxide adhering to the unoxidized metal core. Fig l(b) taken under polarized light shows that this oxide layer is

Jan 1, 1962

By Osvaldo A. Bascur

Several new hydrometallurgical plants have been built in the past years. They have implemented new processes to treat new type of ores. New technologies have been used to improve metallurgical performance from the start. The cycle times between knowledge generation and innovation are often neglected in the traditional capital expenditures and building of these new process plants. The paper reviews several implementations in which they have started with new ways of using information management from the beginning. The implementation of a real time performance management infrastructure is reviewed to assist in the implementation of mine to product strategies, metallurgical mass balances, solvent extraction composition statistical process control, methods to minimize organic losses, reduce variable costs and to improve metal extraction. Several examples are provided to improve operations by simplifying the access and analysis of information from assets and metallurgical processes. Continuous improvement and innovations have been enabled to minimize start times and for faster troubleshooting and resolution of operational problems.

Jan 1, 2006

The demands of the economy require larger manufacturing facilities using greater quantit- ies of raw materials which must be mined, handl- ed, stockpiled and recovered with efficiency and dependability. All over the world, mining com- panies, steel manufacturers, power stations and process plants are not only seeking but finding methods of increasing outputs and'reducing costs in the field of materials handling. In mining bigger continuous mining machines and shovels, larger trucks and crushers are digging and processing greater quantities of differing materials which have to be handled and shipped at rates once thought to be impossible. To implement such schemes demands the blending of a lot of diverse-equipment, mining machinery, bins, feeders, reclaimers and it is here that the belt conveyor assumes a role of ever increas- ing importance. Significant developments have taken place in the seventies with respect to conveyor belt transportation; not only in the systems but also in the components which combine to make such systems work efficiently.

Jan 1, 1976

By William E. Ford, Edward Salisbury Dana

447. Minerals, as regards their chemical constitution, are either the uncombined elements in %native state, or definite compounds of these elements formed in accordance with chemical laws. It is the object of Chemical Mineralogy to determine the chemical composition of each species; to show the chemical relations of different species to each other where such exist; and also to explain the methods of distinguishing different minerals by chemical means. It thus embraces the most important part of Determinative Mineralogy. In order to understand the chemical constitution of minerals, some knowledge of the fundamental principles of Chemical Philosophy is required; and these are here briefly recapitulated. 448. Chemical Elements. - Chemistry recognizes about eighty sub- stances which cannot at will be decomposed, or divided into others, by any process of analysis at present known; these substances are called the chemical elements. A list of them is given in a later article (452) ; common examples are: Oxygen, nitrogen, hydrogen, chlorine, gold, silver, sodium, etc.

Jan 1, 1922

Provide a means of recovering precious metal values from finely ground tailing materials. Approach Determine the procedures needed for agglomerating the finely ground material for subsequent heap-leach cyanidation of the precious-metal-bearing tailings. Applying Agglomeration/Heap-Leaching to Fine Tailings Agglomeration technology was developed by the Bureau of Mines to provide cost-effective recovery of precious metal values though better heap leaching of clayey or low-grade ores. While many precious metal producers have adopted this technology to reclaim precious metals from crushed ores and wastes, other operations have experienced problems in using the heap leaching technique effectively on piles of fine tailings. In contrast to the coarser ore and waste material, most tailings piles contain more than 50 percent minus 200 mesh materials with no coarse material. Fine particles and clays present in the pile can impede 8 uniform flow of the leaching solution through the heap, thus preventing efficient and cost-effective precious metals recovery.

Jan 1, 1986

By Nelson Severinghaus

THE Rock Chapel plant of Consolidated Quarries Corporation (Fig, 1) is three miles northeast of Lithonia, DeKalb County, Georgia, It was opened about eight years ago for crushed stone aggregate. This paper reviews a number of experiments that have been tried in drilling and blasting, and gives the practice in use today. It also presents several theories on the action of explosives in this type of blasting. FIG, 1.-PLANT OF CONSOLIDATED QUARRIES CORPORATION, WITH QUARRY AT UPPER LEFT. The rock worked is a bare dome of granite gneiss about 3000 ft. in diameter, rising 150 ft. above the surrounding ground (Fig. 2). It is uniform in composition and quality, without seams, and extends down-ward to unknown depth below the quarry floor. A water well drilled 600 ft. remained in the same rock. The principal difficulty encountered in blasting is an easy split, which tends to break down the rock in large blocks.

Jan 1, 1938

By Franz Wever

The importance of the Widmanstätten structure to structure theory in metallography has been recognized by many writers.l It is a structure produced by the precipitation of a, new phase from a solid solution upon cooling as a result of changing solid solubility, and displays a characteristic appearance indicating a crystallographic relationship between the new phase and the original solid solution (Fig. 1). First discovered in 1808 by Alois de Widmanstätten2, the structure has been traced by analogy through many alloy systems. Particularly is this true of the steels. Sorby's classic work3 on the microstructure of iron and steel was in essence an attempt to explain the origin of this characteristic structure in meteoric iron. He observed in a Ressemer steel and in a cast-steel ingot structures which we now recognize as typical Widmanstatten figures.4 Osmond Observed structures in a steel ingot analog-ous to those found in meteorites. Arnold and Mc William6 obtained (and recognized) a

Jan 1, 1931

Improve the safety, reliability and overall effectiveness of mine stench warning systems and to provide a means of remote control stench injector operation. Approach Industrial gas odorants were analyzed for their suitability for use in mine stench warning systems. A prototype stench injector capable of precise flowrate control was designed, fabricated, and tested using the odorant chosen as having the most favorable properties. Based on the results of the field tests, a second generation injector was developed. The second generation unit features optional remote control operation, and in addition, is simpler to refill and is less expensive than the original injector. A complete second generation system, consisting of two manually operated injectors and one remote controlled injector was in-mine tested through actual mine fire drills. How It Works Ethyl mercaptan mixed with Freon is the predominant stench agent used in the U.S. underground metal and nonmetal mines. However ethyl mercaptan's toxicity,

Jan 1, 1982