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By J. D. Grace

[Screening by centrifugal force is an unique, subject, for with the exception of only one vibrating screen presently on the market, all vibrating screens depend upon, gravity to pass material through a sizing mesh or screen cloth. This one screen that sizes by centrifugal force and utilizes gravity only to convey materiel along the screen, is the SYMONS V-Screen. This screen was designed by Loren Symons, a member of the family that has contributed so much to the metallic and non-metallic mineral processing industries. Among Symons' other outstanding contribution to these industries are the original Cone Crusher which revolutionized reduction crushing practice, the first high-speed horizontal vibrating screen, the original Rod Deck Screen, and one of the earliest vibrating Bar Grizzlies.]

Jan 1, 1965

By den Bulck A. Van

In Europe, 50% of the copper originates from recycling. High-Cu containing scraps are regularly rich in impurities like Fe, Ni, Sn and Pb. Many high-Cu containing scraps are fed directly into anode-furnace casting installations or furnaces with limited refining capability. The impurities levels of the anodes produced in these processes should however remain acceptable for further electro-refining. The distribution of Sn between copper and slag has been investigated for conditions relevant to copper converting. Unlike previous studies, this work focuses on the behavior of Sn relevant to fire refining conditions, which are essential for anode refineries.In this study, liquid Cu–1Sn and CuOx–FeOy–SiO2 slag, with CaO additions, were equilibrated at 1300 °C in vacuum sealed SiO2 ampoules. After metal–slag equilibration, the samples were quenched in water. The composition of the slag and Cu metal was investigated with Electron Probe X-ray Microanalysis. The distribution coefficients of Sn between slag and Cu metal were determined as a function of slag composition.

By C. R. Stephan, N. B. Greninger, S. J. Luzik

The U.S. Bureau of Mines conducted explosion tests on various full-scale cementitious bulkheads used in abandoned mine areas to evaluate the ability of the bulkheads to withstand gas explosion over-pressures of 20 psig. Tests were performed on 120-ft2 solid-concrete-block seals of varying thicknesses and designs. Of the seven solid-concrete-block seals tested, only the standard-type seal, having a 16-in thickness, keyed at the floor and ribs, all joints mortared, wedged at the roof, and a center pilaster, maintained its integrity when subjected to a 20-psig pressure wave. After being subjected to repeated explosions, the standard seal only showed a small hairline crack and had an air leakage of 87 ft3/min at a pressure differential of 1 in H2O. Tests were performed on cementitious foam seals of varying thicknesses and compressive strengths. Explosion tests have shown that 200-psi strength, 4- and 8-ft-thick seals can withstand a 20-psig pressure wave. At a pressure differential of 1 in H20, no air leakage was detected through the 200-psi, 8-ft-thick foam seal.

Jan 1, 1991

By Timothy J. Matthews, Ted Klemetti, Timothy J. Batchler, Daniel J. McElhinney

Unplanned tailgate collapses and difficult mining conditions in U.S. longwalls have necessitated the use of innovative tailgate support systems. Severe ground movement induced by longwall loading has caused operators to utilize secondary support systems that can match yield and strength requirements with expected ground reactions. Standing support performance requirements depend on the nature of the ground deformation behavior, and therefore require a good understanding of the interaction between the support and ground to achieve an optimum roof support system. Mining operations often employ standing support strategies that are unique to their mine. A support system that functions successfully in one situation could fail in another situation. It is important that the design and installation of the standing support systems provide the highest probability of preventing roof falls. Pumpable roof supports are currently being used to provide a safe working environment for longwall mining. A full understanding of the impact of these performance characteristics is necessary to optimize the support application and to provide a foundation for making further improvements in the support performance. Optimization of roof support applications helps to ensure the protection of mine workers by preventing roof falls due to inadequate support design. The load capacity and stiffness characteristics of a 27-in.-diameter pumpable support system was evaluated using the National Institute of Occupational Safety and Health (NIOSH) Mine Roof Simulator (MRS). Previously, tests to evaluate the performance characteristics were performed on a single pumpable support. The goal of this new research is to evaluate the performance characteristic effects of the pumpable support system and compare it to an individual pumpable test examination. This research of a pumpable support system configuration simulates the current installation practices in U.S. coal mines.

Jul 1, 2023

By Kenneth G. Thomas

This paper reviews the alkaline and acid gold autoclaving experiences gained at Barrick Gold Corporation. Alkaline autoclaving was operational at Barrick Mercur, Utah, U.S.A., on carbonaceous/sulphide refractory ore for eight years commencing in 1988. Acid autoclaves have been operational at Barrick Goldstrike, Nevada, U.S.A., on sulphide refractory ore since 1990 and now process 17,500 stpd of ore through six large autoclaves. Information is presented on operating costs, materials of construction, reagent requirements and flow sheet developments that reduced capital and operating costs.

Jan 1, 2000

By Daowu Yang, Zhuo Ren, Hui Liu

"In this paper, the photochemical catalysis degradation effect of photocatalyst obtained by charcoal-supported nano TiO2 (nano TiO2 / charcoal) on the formaldehyde in the air was studied. The influences of the nano-TiO2 loading and the photoreactor structure on the efficiency of photochemical catalysis degradation of formaldehyde was reviewed.The nano - TiO2 / bamboo charcoal adsorption of formaldehyde, as well as the influences of a certain amount of formaldehyde after adsorption on its photochemical catalysis effect were discussed. The sol preparation process of Ce-doped nano-TiO2 was described. Experimental results indicated that: the surface of bamboo Charcoal still has a strong formaldehyde adsorption capacity after Supported by Nano TiO2.After adsorbing formaldehyde, the photochemical catalysis degradation efficiency of formaldehyde of the catalyst at a steady state is basically the same with new prepared catalysts’. When the thickness of the catalyst layer of the multi-ladder-type structure photoreactor is 2mm, the interval is 20mm, the absorption efficiency of formaldehyde of Nano- TiO2 / bamboo charcoal is the best . Nano-TiO2 undoped Ce responded with no degradation of formaldehyde after 2 hours, while the degradation rate of formaldehyde of the Ce-doped nano- TiO2 reached 15% 2 hours late, and the formaldehyde decontamination of the equipment reached 94%.IntroductionEmerging out of home decoration in the distribution of formaldehyde, benzene, ammonia and other indoor pollutants have been proved to be very harmful to the human body. Photocatalysis can eliminate air pollutants, in particular, can effectively degrade the air volatile organic compounds, it is a new method of air purification developed in recent years. the biggest advantage of photochemical catalysis degradation is green, this method can be available at normal temperature and pressure to degrade formaldehyde and other organic matter into carbon dioxide and water without secondary pollution.Nano-TiO2 have become the most studied photocatalyst due to its stable, non-toxic harmless, superior photochemical catalysis properties [1]. Initially nano-TiO2 powder was used as a photocatalyst, but it’s difficult to recover and easy to wear and tear [2,3]. Later, the TiO2 was used in the form of film loaded on some carriers, such as glass beads [4]. As the photochemical catalysis reaction occurred on the catalyst surface, only the organic matter adsorbed on the catalyst surface can be degraded, so the catalyst was requested that must have a strong adsorption. Combined the adsorption properties of bamboo charcoal and the photochemical catalysis activity of nano-TiO2 together. Made the photocatalyst by loading the nano-TiO2 on bamboo charcoal to degrade organic matter in the air. Nano-TiO2 semiconductor photocatalyst has a strong catalytic oxidation due to the photo generated hole of the surface [5,6],and has a potential application. Some studies have shown that nano-TiO2 photocatalysis activity can be increased by doping certain metal ions [7,8].The aim of our work in this study was to use bamboo charcoal load Ce-doped nano-TiO2 photochemical catalysis oxidation to degrade formaldehyde,and design a multi-ladder structure photoreactor, also prove the availability of the device from the theoretical and experimental."

Jan 1, 2011

By Joseph D. Lessard

A process simulation of the conversion of molybdenum disulfide concentrates into molybdenum dioxide via the Looping Sulfide Oxidation process has been performed using HSC 7.1 thermodynamic software. By decoupling molybdenite conversion and molybdenum oxidation, Looping Sulfide Oxidation changes the paradigm by turning molybdenite processing into an energy generator while producing a molybdenum dioxide, which has a lower vapor pressure and lower oxygen content than molybdenum trioxide. The Looping Sulfide Oxidation process selectively produces molybdenum dioxide over molybdenum trioxide. This process uses a stoichiometric mixture of oxygen and molybdenum trioxide as oxidants in the conversion of the molybdenum sulfide to the molybdenum oxide. The model simulates the two reactor scheme required by Looping Sulfide Oxidation and incorporates thermodynamic equilibrium simulations performed in FactSage 6.3.1 thermodynamic software. Energy capture is also maximized with heat exchanger systems to transfer heat released in reactions to preheat air.

Jan 1, 2014

By C. Jay Hodgson, P. J. MacGeehan

"The gold ore zones of the Campbell and Dickenson mines occur within a km-wide, 2 km-long zone of highly altered and anomalously fissile and deformed volcanic and subvolcanic intrusive rocks, cut by a series of mainly post-deformation mafic and quartz-feldspar porphyry felsic dykes.Three main periods of gold ore-forming hydrothermal activity are recognized. In the first, the mine rocks were extensively altered and gold and arsenic enriched; syn-volcanic auriferous veinlet and low-grade chemical sedimentary ores were deposited in what was a major discharge zone of a submarine hydrothermal system. The chemical sedimentary ores are closely associated spatially and temporally with domal rhyolitic extrusions. Because of its mechanical and chemical properties, this synvolcanic alteration zone became the locus of later deformation, and the site of the generation of auriferous hydrothermal solutions, perhaps by pressure solution processes at depth. These solutions deposited, synchronously with deformation and metamorphism, the second and most economically important type of ore zones in the mine: large foliation-parallel and foliation-oblique banded carbonate- 'chert' Rssure-filling veins.In the third and final mineralizing event, high-grade, pipeshaped zones of siliceous replacement-type mineralization, and quartz-arsenopyrite-gold veins, were superimposed on the previous mineralization types after most of the deformation, but before the emplacement of the late dykes. The source of heat and also possibly the fluids for the third mineralizing period may have been the dyke-forming igneous activity. The textures and mineralogy of the banded carbonate- 'chert' veins suggest a near-surface (<3 km) environment of deposition, but their relationship to the fabric of their host rocks indicates they were emplaced in an environment, presumably at considerable depth (5-10 km?), in which the rocks were undergoing intense penetrative deformation. This anomaly is unresolved."

Jan 1, 1982

By Richard Havens

A flotation procedure was devised by the Federal Bureau of Mines for beneficiating Mount Wheeler, Nev., beryllium ores that contain the beryllium minerals bertrandite and phenacite in a complex association with calcite, fluorspar, mica, quartz, and other accessory minerals, The method also has proven to be effective in trials on ore from the Lake George, Colo., area. Samples used in most of the research ranged from 0.49 to 0.73 percent BeO. Beryllium mineralization varied from two-thirds bertrandite to all phenacite. An unusually high grade sample containing 5 percent BeO as phenacite was floated on a batch basis to prepare concentrate for utilization studies. The beryllium minerals were floated from undeslimed pulps at natural pH using sodium fluoride and sodium hexametaphosphate (HMP), as modifiers, and a fatty acid-fuel oil combination as the collector. Key factors were the use of a minimum of about 4 pounds of sodium fluoride and between 2 and 4 pounds of HMP per ton of ore. Efficacy of the HMP was related to the grind, mineralogical composition, corollary reagents, and type and time of conditioning. Addition of the fluoride, HMP, and collector in that order, followed by appropriate conditioning after each addition, was essential for satisfactory flotation.

Jan 1, 1961

By Robert L. Grayson

An application of goal programming (GP) in evaluation of proposed purchases of major mining machinery is presented. It incorporates historical operating data compiled on mechanical delays to production time. The goal programming technique, which is an extension of integer programming, is used to maximize an objective function. The objective function combines the capital budgeting evaluation methods of net present value, payback period, profitability index, and total net earnings as goals weighted according to a management preference. The GP method gives an optimal solution to a multiple-goal problem. A sensitivity analysis is performed to determine the effect of an increased production forecast or a tightened budget on proposal selection.

Jan 1, 1982

Operationalizing the Ruggie Framework in a Mining Context Ruggie?s 3 Pillars: The State?s duty to Protect Policies, regulation, adjudication The Corporation?s responsibility to respect Acting with due diligence to avoid infringing Addressing adverse impacts when involved in abuses Access to Remedy ??even the most concerted efforts cannot prevent all abuse.?

May 1, 2013

By Jan Dabrovska

Solidification and cooling of a continuously cast slab and simultaneous heating of a mould is a very complicated problem of transient heat and mass transfer. Nowadays, the solving of such a problem is impossible without numerical models of the temperature field not only of the slab itself, while it is being processed through the whole concasting machine (Caster), but of the mould as well. Two original numerical models have been developed and used in the investigation of a continuously cast steel slab. The first (one of two) 3D model of the temperature field of a concasting is capable of simulating the temperature field of a caster. Experimental research and data acquisition have to be conducted simultaneously with the numerical computation-not only to confront it with the actual numerical model, but also to make it more accurate throughout the process. After computation, it is possible to obtain the temperatures at each node of the network, and at each time of the process. The utilization of the numerical model of solidification and cooling of a concasting plays an indispensable role in practice. The potential change of technology-on the basis of computation-is constantly guided by the effort to optimize, i.e. to maximize the quality of the process. The user can therefore choose any appropriate longitudinal or cross-section of a slab and display or print the temperature field in a 3D or 2D graph whenever necessary. The second numerical model of dendritic segregation of elements assesses critical points of slabs from the viewpoint of their increased susceptibility to crack and fissure. In order to apply this model, it is necessary to analyze the heterogeneity of samples of the constituent elements (Mu, Si and others) and impurities (P, S and others) in characteristic places of the solidifying slab. The numerical model, based on measurement results obtained by an electron micro-probe, generates distribution curves showing the dendritic segregation of the analyzed element, together with the distribution coefficients of the elements between the liquid and solid states. The combination of both models enables the prediction of cracks and fissures in critical points of the continuously cast carbon-steel slab. Both models had been applied in the industrial investigation of a cast low-carbon-steel slab.

Jan 1, 2003

By P. T. Bloomer

Introduction Mining of the orebody of the Sullivan mine, which is owned and operated by the Consolidated Mining & Smelting Company of Canada, Limited, has reached a point where pillar extraction is rapidly becoming a major part of the operation. Very few of the larger pillars have been completely extracted; consequently, this paper contains much that is theory and expectation. Due to early mining methods and the physical characteristics of the Sullivan deposit, similar conditions may not exist in other older mines facing the problems of pillar extraction, but it is thought that the methods employed and those contemplated may be of general interest. History The Sullivan orebody, which is at Kimberley in the Fort Steele mining division of the East Kootenay district of British Columbia, was discovered in May, 1892, by Messrs. Sullivan, Smith, Cleaver, and Burchett. After passing through the hands of several owners the property was optioned in 1909, and purchased in 1910, by The Consolidated Mining and Smelting Company of Canada, Limited. Early mining was highly selective, the objective being a clean, high-grade silver-lead ore. By 1923 the difficulties of milling the very complex ore had been overcome and the first unit of a concentrator was completed with a capacity of 2,500 tons daily. Capacity was increased by stages to the present rate of 8,500 tons per day. Concentrates are shipped over the Canadian Pacific railway ? to the Company smelter at Tadanac, British Columbia, for final treatment. Approximately 45,000,000 tons of ore has been mined to date.

Jan 1, 1948

By Pedro Jorge Walburga Keglevich de Buzin

The steel production in mini mills generates several process residues, among them the electric arc furnace dust (EAFD). This residue has as main elements Fe, O, and Zn, being classified as hazardous by the presence of Pb and Cd. In recent years, a rise in the chlorine content of this residue was observed, motivated by the increased use of scrap with impurities bearing this element. In this work, a qualitative assessment of the presence of chlorine in the electric steelmaking process is made. Complementing it, theoretical considerations based on the computational thermodynamics tool FactSage show the effects of the chlorine on the mineral species in EAFD and on gaseous species in the gas phase (HCl and Cl2). For this study, PVC polymer was used as the chlorine carrier substance which contaminates the EAF charge; presence of other minor elements in the system such as K, Na and Pb were also considered.

Aug 7, 2018

By John A. Mavrogenes

Reflected light microscopy and electron microprobe techniques were used to determine the mineralogy, phase percentages, grain sizes, and textures of Co-Ni-rich mattes. The mattes were produced by submerged bath smelting at the University of Missouri-Rolla Pyrometallurgical Center of a flotation concentrate with 4.S% Co and 5.1% Ni that was prepared at the United States Bureau of Mines Rolla Research Center by flotation up-grading of the cobalt and nickel content of a copper concentrate from the Magmont mine, Viburnum Trend, Southeast Missouri. Nine distinct phases were distinguished in the matte samples, and three of these contain cobalt and nickel. The phases that were free from cobalt and nickel are bornite, chalcocite, pyrrhotite, magnetite, metallic copper, and galena. Submerged bath smelting serves to segregate the cobalt and nickel into phases that can subsequently be recovered by flotation. These phases are: shandite (Ni3PbZSZ)&apos; cobaltpentlandite ((Co,Ni,Fe)9SS)&apos; and Co-bearing Fe-rich sphalerite ((Zn,Fe,Co)S). Most of the cobalt occurs in cobaltpentlandite, but some is present in sphalerite. High total air conditions during smelting favor the development and segregation of cobalt into cobaltpentlandite. Nickel occurs in cobaltpentlandite and shandite. Shandite contains lead, a deleterious constituent in the smelting of cobalt and nickel.

Jan 1, 1989

By Phillip Mackey, Elmira Moosavi-Khoonsari

L'industrie du cuivre traverse une période passionnante, marquée par une forte demande, de bons prix et l'ouverture de nouvelles grandes installations. L'année 2022 a battu des records de production de cuivre, ce qui laisse entrevoir un potentiel de croissance supplémentaire. De grands projets sont en cours, comme la technologie Double Flash à Manyar, en Indonésie, qui peut produire plus de 500 000 tonnes de cuivre par an. À Munda, en Inde, on a construit la plus grande usine de cuivre du monde, qui produit plus de 1 000 000 tonnes de cuivre par an en combinant deux phases. De plus, l’installation de cellules de flottation de dernière génération au Mexique, au Chili et dans d'autres pays témoignent de la volonté de l'entreprise d'utiliser les technologies les plus récentes [1]. L'importance du cuivre dans la transition énergétique est évidente, l'accent étant mis à la fois sur la croissance et sur la protection de l'environnement. Cela se traduit par le développement d'usines de premier ordre dédiées aux pratiques durables.

May 2, 2024

By Y. Xi

In this paper we present an availability approach for determining the capacity of a major bucket wheel excavator (BWE) system to be used in Yuabaoshan surface coal mine in China. Based on previous time studies on other BWE systems for delay times due to internal and external causes, and a four-level maintenance and repair schedule, we develop a model taking into account all random failures and present a fast and simple solution to this highly complex problem. A procedure employing the Markov renewal theory for determination of the distribution of random failure times and failure rate of the whole system, as well as some other factors useful for calculation of the overall system capacity are discussed in the paper.

Jan 1, 1993

By Mark Weidenbach

OZ Minerals owns and operates the Prominent Hill copper-gold concentrator in South Australia, built in 2008 and commissioned in early 2009. The concentrator operates via semi autogenous grinding in a thirty four foot ThyssenKrupp Polysius mill followed by a twenty four foot Polysius ball mill in closed circuit with hydro cyclones, designed for an ore throughput of eight million tonnes per annum. The main aspects of designing the circuit are discussed along with the issues faced in the early stages of operation. A review of the optimization strategy applied to the milling circuit such as cyclone optimization, advanced process control strategy implementation and reline management to improve availability is then discussed highlighting areas of significant process improvement that have seen the plant exceed nameplate throughputs above nine million tonnes per annum.

Jan 1, 2012

By David Weiss

There is significant interest in magnesium alloy castings because of their low density and high strength-to-weight ratio. Lightweight, structural materials are in demand for aerospace components, hand tools, electronics enclosures and have found increased use in automobiles. Increased use of magnesium will depend on the resolution of a number of materials issues and development of more robust and economical casting processes. Most magnesium components are produced via high-pressure die-casting. High levels of porosity generally prevent die-castings from being used for structural applications. Structural castings are usually produced using sand casting, a relatively expensive casting process. Some work has been done on development of lower cost structural casting processes, such as lost foam casting, permanent mold casting or low-pressure casting. New programs are also emphasizing improvements to the die casting process. Research and cost reduction needs are discussed with respect to current programs and future components.

Jan 1, 2006

By W. W. Wen

A continuous pilot-scale test of the GranuFlow Process was conducted using a screen- bowl centrifuge for the dewatering and reconstitution of column flotation concentrate at a coal preparation plant in Virginia. In this test, a slipstream of the fine-clean-coal slurry from the column flotation concentrate was treated with a bitumen emulsion before dewatering. The treated products from the screen-bowl centrifuge appeared to be dry and in a free-flowing granular form, while the untreated products were wet, sticky, and difficult to handle. Specifically, test results indicated that the average moisture contents of the dewatered coal were 35.7, 35.5, 32.6, 29.9, and 26.5 wt% with Orimulsion additions of 0,0.7,3.2,4.8, and 6.4 wt%, respectively. The handleability and dust reduction of the dewatered coal product were also vastly improved.

Jan 1, 1997