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By Sridhar Komarneni

"Microwave-hydrothermal processing is a novel technique which combines the conventional hydrothermal processing with microwave field and we previously showed for the first time, that ceramic powders can be rapidly produced by this technique. This review paper deals with the synthesis of unary oxides such as Fe203, Ti02, Zr02, etc., binary oxides such as BaTiO3, SrTiO 3, PbTiO 3, SrZrO 3, KNbO3, etc., and ternary oxides such as NaTi2 (PO4)3 and pyrochlore phases of Pb(Mg1/3Nb2/3)O3, Pb(Zn1/3Nb2/3)O3 etc. and metal powders such as Cu, Ni, etc. below 195°C. This method can be adopted to the synthesis of a large variety of powders by the appropriate control of pH, Eh, temperature/pressure and concentration of chemical species. The main advantages of this method compared to conventional hydrothermal processing are (a) it increases the kinetics of reaction by one to two orders of magnitude, and (b) it can lead to novel phases especially those with layered structures.IntroductionConventional hydrothermal processing is a well-established synthesis technique which has been extensively used in the preparation of fine ceramic powders [1-5], large single crystals [6-8] and massive cement blocks [9]. Technologically important ceramic powders such as BaTiO 3, Al203 etc. made by the hydrothermal process are now commercially available. Although there are numerous methods for materials synthesis, hydrothermal method is truly a low temperature and environmentally benign process. For example, ZrSi04 (Zircon) which is extensively used in ceramic industry can be prepared hydrothermally at 150·C [10] compared to sol-gel or solid-state method [11,12] which require a temperature of about 1000·C. The hydrothermal method is environmentally benign because hydrothermal reactions are carried out in closed systems at low temperatures and the contents can be recovered and recycled after cooling to the ambient conditions. One of the disadvantages with any low temperature processing method is slow kinetics. For this reason we have combined the hydrothermal method with microwaves to enhance kinetics and we named this method as ""Microwave-hydrothermal"" processing [13- 16]. Although the combination of microwave and hydrothermal techniques has been used in the past few years to dissolve all kinds of inorganic (e.g. alumino silicate rocks) and organic materials rapidly for chemical analysis, we were the first to show its potential value for the synthesis of various ceramic powders [13-16]. In this paper, I show that this novel method is applicable to the synthesis of all unary, binary and multinary oxides by the appropriate control of pH, Eh, temperature, pressure and concentration of chemical species. In addition, this method is also found to be useful for the preparation of metal powders."

Jan 1, 1994

By V. A. Chanturiya

The state-of-the-art of mineral mining and metallurgy industry in Russia is characterized by high demand of nonferrous, rare, rare earth metals, and highgrade coal, on the one hand, and by involvement of natural and technogenic minerals with low content of valuable components, fine (nearly emulsion) dissemination of valuable components and close physicochemical and process properties. This calls for high-productive and ecology-friendly technologies for more efficient mineral beneficiation based on intensification of operating and new methods to extract valuable components from rebellious ore and technogenic minerals, relying on the last achievements of basic sciences, combination of dressing and chemico-metallurgical processes and using advanced pyro- and hydrometallurgical technologies. The transition to a new strategy of processing is only possible based on the new technological–mineralogical appraisal of a mineral raw material. Actually, the process mineralogy has a stock of modern high-resolution physical methods for analyzing composition, structure and properties of geomaterials, inclusive of micro- and nano-levels: - Identification of micro- and nano-size noble metals, and natural and induced formations on mineral surface; - Experimental validation of structural phase and chemical transformation of minerals under different energy input; - Justification of choice and mechanism of interaction between flotation agents and noble metals with complex material constitution; - Analysis of structural, phase and chemical transformations of sulfides and rocks under leaching. Thus, process mineralogy is an informational background for a unified theoretical approach to scientific justification of flowsheets of efficient mineral processing. The article gives a brief review of practices that have found application and proved to be of high economic efficiency. Such practices are: X-ray radiometry and photometry separation (Uchalinsky and Gaisky Mining and Processing Integrated Works of ALROSA); selective disintegration (equipment engineered by Mekhanobr-Tekhnika and IPKON RAS); process selectivity enhancement (IPKON RAS, Central Research Institute for Geological Exploration of Nonferrous and Noble Metals, Chinakal Institute of Mining, Siberian Branch RAS, etc.); bacterial gold leaching (Olimpiada MPIW, technologies developed the Central Research Institute for Geological Exploration of Nonferrous and Noble Metals, Nezhdaninsky deposit projects, etc.); combination processing at a mining and metallurgy plant (Norilsk Mining and Metallurgical Company, Yaregsky deposit projects and others); processing of waste: overburden, mill tailings, slag, etc. (Kovdorsky MPIW, Svyatogor JSC, Ural Mining and Metallurgical Company, plants designed by the Central Research Institute for Geological Exploration of Nonferrous and Noble Metals, Mining Institute of Kola Science Center RAS, Research Institute for Chemical Technologies); water conditioning in mineral dressing circuits (ALROSA, equipment by IPKON, etc.); utilization of process water (ALROSA, Ural Mining and Metallurgical Company, Severalmaz JSC and others). Thus, Russia this time has the academic and engineering background for development of efficient energy-saving technologies for comprehensive advanced processing in accordance with the world’s standards, or even higher in terms of a number of the technologies, which has continually been highlighted by participants of recent international congresses on mineral processing.

Jan 1, 2018

By B. K. Mishra

This paper focuses on the use of a numerical tool known as the discrete element method (DEM) to study the motion of ball charge in ball mills (14-18 ft). DEM is employed to simulate the motion of individual balls. While doing so, the effect of liner design on the grinding performance of the mill is studied. Two important factors such as the configuration of the liner and the geometry of the lifting surfaces are correlated with the overall mill performance. An attempt is made to show the effectiveness of the lifter bars in transmitting power from the mill shell to the interior of the mill with particular emphasis to large diameter mills.

Jan 1, 1992

By D. R. East

Recent experiences within certain sectors of the international mining industry suggest an underestimation of the environmental risk associated with the design of mine waste management facilities. These experiences show that the technical and managerial challenge of responsible mine waste management is not always fully appreciated. Unfortunately, the image of the mining industry's environmental performance is negatively impacted by a relatively few number of failures. This negative view overrides the many positive contributions made by the majority of mining companies. The fact that these failures continue to occur to this day in both developed and developing countries is indeed remarkable, and indicates a degree of risk-taking approaching unacceptable levels. The design requirements for tailing storage facilities are, in many cases, more demanding than those of conventional water dams, because seepage of fluids which contain dissolved metals may pose a greater threat than the mere loss of water.

Jan 1, 1999

By Bjørn Nilsen

"INTRODUCTION/BACKGROUND Weakness zones or faults containing clay-rich gouge represent one of the most challenging rock mass conditions to be encountered during tunneling. In Norway, such conditions count for a large part of the rock support costs, and in cases where the rock support has been insufficient, serious instability and cave-in have in many cases been the result. Most commonly, such cave-in has occurred after water filling of hydropower tunnels, but in some cases it has also occurred in tunnels under excavation and in completed “dry” tunnels. To avoid instability, two important requirements have to be fulfilled: 1) The location of the weakness zone and its character have to be identified in time. 2) The rock support has to be sufficient to withstand the loading caused by the zone. An incident which really brought the problems related to swelling clay into focus was the cave-in at the Hanekleiv road tunnel in 2006. Here, rock fall from the roof as shown in Figure 1 occurred unexpectedly about 10 years after the tunnel was completed. Fortunately this happened at a time with very little traffic, and nobody was injured. This incident emphasized the significance of the issue of swelling clay, although it was found to be caused also by gravitational collapse of the clay-rich gouge material of the weakness zone, and not related to swelling only (Nilsen et al. 2007).In this paper, main focus will be on discussing the characteristic features of swelling clay, test procedures which are being used for characterizing swelling clay, and the reliability of the results from testing for use in support evaluation and design in conditions with swelling clay. It is generally well known that swelling clay may cause considerable pressure on support elements, but quantifying this pressure for reliable analysis and design of rock support is still a great challenge."

Jan 1, 2016

By D. N. Madge

A survey is given of production scheduling systems currently in use or contemplated for future use in Cominco operations. Emphasis in this presentation is made on the chain of decisions that are made with the help of mathematical programming models. Some attention is devoted to the structural properties of the models.

Jan 1, 1966

By Joseph D. Lessard

A process simulation of the conversion of molybdenum disulfide concentrates into molybdenum dioxide via the Looping Sulfide Oxidation process has been performed using HSC 7.1 thermodynamic software. By decoupling molybdenite conversion and molybdenum oxidation, Looping Sulfide Oxidation changes the paradigm by turning molybdenite processing into an energy generator while producing a molybdenum dioxide, which has a lower vapor pressure and lower oxygen content than molybdenum trioxide. The Looping Sulfide Oxidation process selectively produces molybdenum dioxide over molybdenum trioxide. This process uses a stoichiometric mixture of oxygen and molybdenum trioxide as oxidants in the conversion of the molybdenum sulfide to the molybdenum oxide. The model simulates the two reactor scheme required by Looping Sulfide Oxidation and incorporates thermodynamic equilibrium simulations performed in FactSage 6.3.1 thermodynamic software. Energy capture is also maximized with heat exchanger systems to transfer heat released in reactions to preheat air.

Jan 1, 2014

By A. Mainza, I. Govender, J. Waters

"The study of the properties of mineral processing suspensions is important in understanding how a circuit might behave. As soon as the predominantly dry ore enters a wet milling stage the ore properties undergo changes as a ‘slurry’ is created. Slurries can be classified in terms of their physical properties (particle density, solids concentration, particle size and size distribution, particle shape), and their flow properties such as rheology. Slurry flow regimes are classified into true homogeneous, pseudo homogeneous, heterogeneous and fully segregated, and only true homogeneous and pseudo homogeneous suspensions can be characterized by their flow structure. A class of the heterogeneous regime are the so-called dense phase or settling slurries - those which result in a clear water surface on standing, although they may approach a pseudo homogeneous state if suspended for a sufficient period of time. They are usually extremely difficult to characterize by their rheological properties alone and the rheological characterization of these slurries has always posed a problem, especially at higher concentrations. Previous rheological studies have focused on the individual concentrator units dealing with milling, classification, pumping, flotation, fine grinding, thickening.In this work an attempt was made to characterize two ore types (copper and a Platreef platinum ore) using a custom built Paterson and Cooke tube rheometer, at concentrations up to 43% by volume. After applying a turbulence correction, results showed Bingham plastic behavior. A conventional vane rheometer was then used to compare the rheological behavior of platinum concentrator streams. A size criteria was used to identify any rheologically dominant streams."

Jan 1, 2014

By J. E. Miller

This paper reports experimental determinations by the Bureau of Mines of compressibility factors to 4,000 pounds per square inch absolute (p.s.i.a.) for helium at temperatures from -10° to 130° F. and for 16 helium-nitrogen mixtures at 70° F. This information is needed for computing accurate discharge volumes and is necessary for determining an average-density value for use in orifice-meter formulas. In thermodynamic calculations, several functions of the compressibility factor with pressure and temperature are required. The data in the original publications (6, 8)5 of this study have been reexamined and have been given a more comprehensive treatment. The recalculated compressibility factors are higher by approximately 0.2 percent because in the earlier work a linear relationship between the compressibility factor of helium and pressure was assumed.

Jan 1, 1961

By Paul Soros

A major share of the increase in the energy demands of Ontario province in the next decade will be supplied by bituminous coal mined in the U,S, To be competitive with alternative sources of energy, it is essential that the delivered cost of coal, inclusive of all transportation charges, be kept at a minimum. The Bessemer aid Lake Erie Railroad Company and the Pittsburgh and Conneaut Dock Company are currently building a shiploading terminal at Conneaut, Ohio, to service this tonnage, together with expected increases in coal consumption in the Eastern Lake Erie - Lake Ontario area, (see Fig, 1).

Jan 1, 1965

By T. C. Bibb

Longwalls using shearers in seam heights of less than 1.2 m (48 inches) are relatively rare in the U.S. Westmoreland Coal Company is currently operating a shearer-equipped longwall at a cutting height of 1.17 m (46 inches) in its Bullitt Mine. This face has averaged 2795 metric tons/day of operation since its startup on April 3, 1984. Longwall productivity in thin seams is substantially impacted by equipment reliability and availability of useable working room for travel and access. This paper addresses the design criteria used in selecting this face equipment, with the goal of maximizing these two parameters. Equipment discussed includes shearers. face conveyor, shields, stageloader, and emulsion system.

Jan 1, 1985

By John M. Gomes

The Bureau of Mines investigated two techniques for removing CaO from scheelite (CaW04) prior to electrolysis. In the first technique, a crude tungstic oxide (WO3) containing 0.15-percent lime (CaO) was prepared by digesting scheelite concentrates in hot hydrochloric acid. This oxide was used as cell feed to produce tungsten of 99.9-percent purity. The second technique used a high-temperature, two-phase separation, resulting in extraction of 99 percent of the WO3 in the halide-tungstate phase, while 90 percent of the CaO was retained in the silicate phase. Tungsten of 99.9-percent purity was deposited from the halide-tungstate melt after B203 and NaPO3 were added to form an electrolyte. The two methods were compared with a previously developed technique of depositing tungsten from scheelite concentrate fed directly to the electrolytic cell.

Jan 1, 1971

By M. C. Mound

A recent development using XRD techniques, a unique fixed detector, specifically permitting full mineralogical information simultaneously for the first time, specially designed sample preparation and presentation system and Rietveld codes provide a continuous real- time analysis on the true contained mineral polymorphic composition of powder streams such as ore materials, cement, ground clinker or any other mineral stream conducive to XRD analysis. There are several COSMA systems currently operating in the US, Canada, Italy and Australia, proving service and reliability of this concept. The mineralogical information generated continuously in real time is used for automated efficiency, product quality and reduces costs. Quantitative Phase Analysis information is transmitted to the plant DCS via Modbus over RS422 or ethernet. Some limited information is stored in the on-board computers for optional future use at the operator?s option.

Jan 1, 2010

By Jason H. Nadler, Jason A. Kulpe, Stephanie J. Lin

"A numerical method has been developed to predict the microstructural characteristics of reticulated metal foam. The porosity of this foam is derived from sacrificial template particles of known particle size distribution, which are incorporated with other precursor components. In this approach, a porous structure is numerically generated starting with Powell's sphere packing algorithm. The resulting stochastic structure has characteristics similar to those of corresponding metal foam. Deterministic inter-sphere connections are calculated to more accurately model the pore morphology that evolves during thermochemical synthesis. Estimations of pore morphology and specific surface area of the simulated material are compared to lab-synthesized materials composed of equivalent constituent compositions. In addition, the effect of template particle size, inter-sphere connections, and the geometric constraints on pore morphology and permeability are investigated to refine microstructural evolution and design.IntroductionReticulated foams, characterized by their interconnected pore network, can be obtained by incorporating spherical sacrificial template particles into precursor materials followed by template removal processes. The resulting structure is composed of contiguous spherical pores whose morphologies reflect those of the original templates. Based on some of the unique features of this synthesis approach, a methodology is introduced in this work whereby these foams are digitally constructed using experimental data from the template particle sizes and precursor formulation. Digitally constructed porous structures can then be compared to their laboratory synthesized counterparts through the quantification of structural features such as porosity and surface area per unit volume, which in tum are used to inform the foam's fluid transport propertiesThe spherical template particle packing algorithm developed here is adopted from Powell's work [1], which also includes approaches to obtain percolation and density in random packings [2]. Gervois gives a mathematical development for the stereological sectioning of packed hard spheres [3]. Stereological sectioning facilitates determination of relevant three dimensional morphological properties from two-dimensional data [4]. Studies on the sphere distribution size and the related particle packing density and coordination number results are studied in [5, 6]. Lastly, Kato describes a sintered neck structure, which is used with these packings [7]. This neck structure, as a model of the particle shape following heat treatment, is implemented here in a similar manner. A strong difference between the available literature and the methodology here is that spheres are packed to ultimately represent porous space, not rigid solid space."

Jan 1, 2011

By P. Prusti

An air dense medium fluidised bed separator (ADMFBS) is the efficient process for dry beneficiation of coal. Magnetite powder is used as medium to make required pseudo-fluid density in the fluidised bed. The dynamics behavior of coal particle with reference to its position changes from ideal solution to pseudo-fluid condition in different bed densities depending on its shape, size and density. In this study, three set of projected areas of coal particles were taken. Each set contains four different shapes i.e., cubical, rectangular prism, spherical and triangular prism with different density starting from 1.3 to 1.8 gm/cc. It is observed that coal particles having density less than the bed density, floats in different positions in the dense medium fluidised bed. Higher projected area particles float in deeper height in comparison with smaller projected area. The difference in position of coal particles in the bed increases (nearly 1 to 4 cm) as the coal density approaches towards bed density irrespective of the different shapes. Different shapes of coal particles behave in different ways based on the operating parameters like bed density, coal density and projected area of coal particle. Empirical model equations are proposed to predict the position of coal particle of each shape in the air dense medium fluidised bed system. Keywords: ADMFBS, particle dynamics, projected area, shape

Sep 1, 2012

By Mark Jolly, Nasim Soleimanian

"During the last 20 years CFD (Computational Fluid Dynamics) has been used as a tool to aid furnace designers and manufacturers to improve energy efficiency and effectiveness of glass furnaces. However as the models are maturing the effect of feeding equipment used to push the raw material into the furnace has not been included in the process models. This paper investigates the effects of batch pattern in the melt space caused by charging equipment on the energy efficiency of the furnace focusing on the melting zone. A simple batch patterns sensitivity study has been performed using purpose built software (Glass Furnace Model-GFM). It is concluded that in order to further reduce the energy consumption of the furnace it is necessary to model the batch charging process in more detail to find more opportunities for improvement.Introduction Glass manufacturing is a conservative industry which applies to all the four major segments (float glass, container glass, fiberglass, and specialty glasses). Risks due to the high capital investment, very long service life of the furnaces, and the demand for high performance and quality from the outset translates into evolutionary progress rather than revolutionary. The main problem facing glass manufacturers are the financial cost of manufacture, its impact on the environment, and mounting pressure imposed by the authorities for greener manufacturing and reduction in emissions.The main energy intensive activities involved in continuous glass manufacturing are: the need for high temperature to create and maintain the viscous flow, homogenisation of glass melt (melt residence time), and maintaining the two to achieve continuous output of glass at the right quality. The high temperature and long duration of homogenisation has resulted in the design oflarge furnaces, which have high energy consumption, low specific performance, and high C02 emissions. As an example in the container glass sector the most efficient furnace has a specific primary energy consumption of 3.8 GJ /tonne of glass at a level of 50% cullet in the batch. Even very small improvements in efficiency by optimising operation would have a high impact [1-14]. Given the conservative nature of the industry and the costs involved in experimental data gathering, CFD modeling of the process has been used extensively during last two decades to not only improve our understanding of the process but also as a tool in predicting possible optimisation windows, e.g. Glass Furnace Model ( GFM), a commercially available piece of software that has been developed to optimise furnace operation."

Jan 1, 2013

By R. H. Mullennex

Application of depositional analysis concepts is becoming an ever-increasingly more important and more useable tool in exploration and development of coals in the Appalachian basin. Over the past decade, a rather large number of studies, papers, and publications have addressed various aspects of depositional environments of coals and, to some extent, applications to development. As would be expected as regards a subject so complex as Pennsylvanian sedimentation in the Appalachian basin, certain academic studies have produced conclusions at variance in some aspects to those of other studies. Overall, however, there has been a building- block progression and general refinement with time of understanding of the depositional settings and other factors controlling Appalachian coal distribution, quality, and other minability parameters. Most attempts to explain coal seam characteristics have revolved around a basic deltaic model. Some have attributed certain seam attributes to upper delta plain deposition, other attributes to transitional-lower delta plain settings, and yet others to lower delta plain environments, and so on. While these approaches have provided valuable insight into some general coal characteristics, they are somewhat incomplete and are, in a sense, too broad for specific mine-scale applications. Further, it is apparent that in order for widespread peat accumulation to occur, there must be a drastic decrease in the energy of the depositional system and amount of sediment being brought in, compared to the active deltaic and coastal processes responsible for deposition of the large volume of clastic sediments that dominate the Pennsylvanian system of the Appalachians. Consideration of this fact implies that peats (coals) may not necessarily reflect depositional settings that are directly coincident with those associated with adjacent rocks. Cecil and Englund (1985) address this point, and quite correctly state that "the primary controls on major stages of peat formation are allocyclic processes involving paleoclimate, eustatic changes in sea level, and tectonics." While this statement is inarguable, it does not negate the importance and usefulness of depositional analysis in predicting reserve characteristics that may impact mining and marketability.

Jan 1, 1986

By Frederick B. Kuhnow

Harmonic energetic delamination of T2 building is being considered for demolition at a formerly known atomic lab. The T2 building is within a containment structure that is under a negative pressure of -49 Pa (-0.2 inches of WC) so that no remaining radioactive material is leaked out. The T2 containment enclosure is a portal frame-type system that spans east/west over 35.05 m (114’-11 7/8”) and spaced 2.9 m (9’-6”) apart. The west side of the portal frames is supported by a 64 cm (2’-1”)thick concrete wall which is backfilled to the west and open to the T2 basement to the east. The east side of the portal frames is supported by a 61 cm (2’-0”) thick concrete wall that is backfilled to the east and open to the tank farm vaults to the west. A concrete slab-type footing supports both the east and west walls. Transverse walls provide lateral support for the walls as part of the original design. The west wall has an elevated slab that provides further stiffening of the concrete wall between the transverse walls.

Jan 1, 2017

By H. E. Powell

The magnetic susceptibility, the geographical source, and associated minerals are given for 44 copper-, 26 lead-, and 19 zinc-bearing minerals. Of the 44 copper minerals/ all had a susceptibility of less than 15 X 10-6 cgs, and about 20 percent of them were diamagnetic. Of the 26 lead minerals, all had a susceptibility of less than 11 X 10-5 cgs, and almost half of them were diamagnetic. And, of the 19 zinc minerals, all except four had a susceptibility of less than 9 X 10-6 cgs, and about one-fourth of them were diamagnetic.

Jan 1, 1968

By D. L. Romero

The Line Creek Mine is operated by Crows Nest Resources Limited, a wholly owned subsidiary of Shell Canada Resources Limited. It is located approximately 25 km north of Sparwood in southeast British Columbia (refer to figure 1). The Line Creek coal deposit is part of the Upper Elk Coalfield in the East Kootenays. The coal is a medium volatile, low sulfur, bituminous coal and is used as a coking coal. Coal close to the outcrop is typically of low F.S.I. and is processed for thermal use. The present pits have a total coal reserve of 30 million clean tonnes and is a multi-bench, open-pit operation. The coal is recovered by front shovel and backhoe combination, and hauled to the plant with a fleet of 120-tonne and 40-tonne capacity trucks. Line Creek is unique in that it can simultaneously treat both metallurgical and thermal coal in separate processing facilities (refer to figure 2). Run-of-mine coal is delivered to the truck dump. The plus 50 mm material is scalped off and reduced to minus 50 mm in two rotary breakers. The raw coal is then conveyed to one of five, 5000-tonne capacity, silos. Typically one silo is used for thermal coal and four for metallurgical coal (refer to figure 3).

Jan 1, 1991