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By Thierry De Nys

A direct leaching process of sulphidic zinc-based concentrates in aqueous sulphuric acid solutions has been developed by the V.M. R & D Department. By a very accurate control of the oxidation potential of the leach solution, this process enables a separate recovery of the zinc, copper, silver, lead and sulphur of the concentrate and makes it extremely attractive for treating more complex ores. The iron, solubilized during leaching, is eliminated out of the zinc solution by means of the V.M. goethite process. Alternative flow sheets for a conventional zinc electrolysis plant are presented.

Jan 1, 1990

By Rahul Bhaduri

Mercury levels in Twin Creeks Vista pit ore (previously Chimney Creek, North pit ore) increased substantially since plant start-up in November 1987. Consequently, modifications were necessary to minimize industrial hygiene hazards and potential operational problems. The original plant design included mercury control measures. With progressive increases in mercury levels, the issue had to be re-addressed. Modifications to operational practice, industrial hygiene and management philosophy will be discussed. Additionally, a detailed examination of the mercury vapor suppression system currently employed at Twin Creeks will be presented.

Jan 1, 1994

By G. L. Simmons

Aqueous pressure oxidation at low temperature, although desirable from a process engineering and operations point of view, presents unique problems when temperatures approach 160°C (320°F). In developing the pressure oxidation process for the Lone Tree Mine, elemental sulfur formation and agglomeration with pyrite proved to be a problem. This paper discusses some of the unique features of the Lone Tree sulfide deposit and its amenability to low temperature oxidation. Problems encountered during pilot plant operation and their solutions are discussed.

Jan 1, 1993

By A. N. Clay, N. N. Moeketsi, S. Joubert

For many years, mine-impacted water has been regarded as a problem and linked to long-term environmental liabilities. However, this water can be a renewable and a sustainable resource, provided that it is managed in a responsible and sensible manner. South Africa’s National Water Resource Strategy (NWRS, 2013) considers water that can be used to contribute to economic activity to be a water resource. Although all water resources are considered as belonging to the State, government does not appear to have meaningfully explored the use of mineimpacted water to contribute to the country’s economic activity. Africa is blessed with more sunshine than anywhere else, apart from Australia, yet we see no rollout of vast quantities of solar panels to ensure every African family has access to affordable power. This suggests that governments are incapable of managing such a free resource. At the same time, apart from the equatorial areas, water is a seriously constrained resource and yet we expect the same entities to manage a commodity none of us can live without. This paper explores the conversion of mine-impacted water from waste to a resource and how the inclusion of other stakeholders (such as water users, landowners, and ordinary South Africans) could benefit the process.

Jan 2, 2022

By Stephen M. Voynick

Two hours driving time west of Denver, CO and 21 km (13 miles) north of Leadville, Bartlett Mountain rises 4,065 m (13,337 ft) high in central Colorado's Tenmile Range. Bartlett Mountain is one of Colorado's most recognizable peaks, especially when the late afternoon sun casts a surreal, reddish light across its most prominent feature - the Glory Hole. This is a gaping, half-mile-wide, 245-m- (800-ft-) deep crater. Created by subsidence from 60 years of massive underground mining, the Glory Hole is a monument to the Climax Mine, one of the great achievements in American mining and metallurgy. For most of this century, the name Climax has been synonymous with brilliant mining engineering, innovative metallurgical research and entrepreneurial promotion of a once-obscure metal - molybdenum. Climax overcame an array of economic, technological and social problems to become a model for underground development of massive deposits of low-grade ores. It is one of the few mines in the world where cumulative production is measured in the billions of dollars. The Climax mineralization was emplaced 30 million years ago. Magmatic intrusions formed a large, mineralized stockwork within the granite country rock of Bartlett Mountain. Associated hydrothermal events forced superheated metal- and quartz-rich solutions through fracture zones, silicifying the country rock and depositing huge amounts of molybdenite, or molybdenum disulfide. The mineralized rock, a light gray, finely crystalline, silicified granite, is laced throughout with blue-gray quartz veinlets containing molybdenite. Although the richest ores graded only about 1% molybdenite, the Bartlett Mountain deposit contained more than 2.7 Mt (3 million st) of elemental mo- lybdenum.

Jan 1, 1997

By E. C. Roper

Landusky Mining, Inc. and Zortman Mining, Inc. are two registered Montana Corporations wholly owned by Pegasus Gold, Ltd. of Vancouver, B.C. The Zortman and Landusky Mines are located in the Little Rockies District of central Montana. The Zortman-Landusky mines produced 2,100 kg gold in 1982. A total of 3,250,000 t of ore per year are mined during the period March 1, to September 15, at an average grade of 1.04 gm/t (0.03 oz/t) gold and 13.4 gm/t (0.385 oz/t) silver at a cutoff grade of 0.35 grams of gold/ton (0.01 oz of Au/t) of ore. The stripping ratio during 1983 is anticipated to be 0.75/1 waste to ore. Combined average plant capacity of the two Merrill-Crowe plants is 9,840 lpm (2,600 gpm). The combined heap spray capacity of the two plants approaches 18,900 lpm (5,000 gpm). The mine employs approximately 200 people, about half of these work for the mining companies and the other half for the mining contractor, N. A. Degerstrom of Spokane, Washington. Net profit in 1982 for Zortman and Landusky Mining, Inc. approximated $4,900,000 at an average gold price of $11.40/gm.

Jan 1, 1983

By H Arvidson, Rondinelli Sousa, Nic Pollock, Cesar Carrasco, Boz Elloy

Global public mineral reporting codes have driven strong governance of public disclosures of minerals information. Recently, we have seen an increase in disclosure of information related to Environmental, Social and Governance (ESG) issues, and governance of ESG information in mining companies has arguably reached a similar level of governance and diligence afforded mineral reporting. We define Resource Governance as the conjunction of environmental, social and minerals governance. A modern systems approach to Resource Governance, which combines mineral and ESG information, would provide not only reporting and governance capability, but also has the potential to sense/respond, predict, and manage ESG risks.

Feb 1, 2024

By L. Morin, S. Mortazavi, K. Volchek, A. Demers, A. Di Feo

The objective of this paper was to investigate the possibility of reducing process (fresh) water and increasing recycled water (thickener tank overflow water). As part of the investigation, rougher flotation tests were done with the two water types and a mixture of the two (50%/50%). The effect of recycled water on the grade-recovery response and rougher recoveries was investigated. When thickener tank overflow was used (50% and 100%), the nickel+copper grade versus nickel recovery decreased. The decrease in the grade-recovery was due to higher pyrrhotite recovery. Also, there were no effects on nickel and copper recoveries, which was confirmed using multivariate statistical analysis at the 95% significance level. Keywords: Flotation, nickel, copper, water recycling, multivariate statistical analysis, MANOVA, reverse osmosis

Jan 1, 2020

By Gavin Erickson, Lucas R. Moore, Clint Stoddard, Garret Bryant

As global mineral feed grades decline, phosphate beneficiation faces mounting challenges. Chief among these being achieving high recoveries of industry quality concentrates from ores of decreasing quality. Apatite, a critical mineral for meeting global fertilizer demand, remains the primary source of phosphorus and is typically recovered through beneficiation by multi-stage flotation. However, traditional saponified fatty acid collectors lack the selectivity needed to beneficiate these lower quality ores, which are containing a higher concentration of more complex gangue minerals. Enhancing collector performance is essential to the industry moving forward. This study introduces a novel alkyl polyglucoside based surfactant designed as an additive for conventional fatty acid systems. Its incorporation significantly improves the grade recovery in direct apatite flotation, even at low concentrations. Flotation results as well as surfactant properties will be discussed.

Feb 22, 2026

By W. D. Judge, Z. W. Xiao, G. J. Kipouros

Rare earths have taken a prominent position in the Hi-Tech field after the discovery of the NdFeB permanent magnets. Their use in the magnets sparked miniaturization of the communication devices such as computers and mobile phones and are being considered in many more applications. Potential applications of rare earth elements in energy conversion technologies including wind turbines, photovoltaics, and other renewable energy systems are reviewed, along with sustainability considerations and production processes.

Mar 1, 2017

By H. Sis, D. Dahlin, S. Chander, C. Summers

Bench-scale selective-flocculation tests were conducted on samples of Florida and Western phosphate process tailings. Physical, mineralogical, and surface characteristics were determined for both types of samples. The flocculation tests investigated dispersant and flocculant types and doses, pH, and slurry percent solids, while other parameters were held constant. Where selectivity was achieved, phosphate minerals remained dispersed, whereas silicate minerals flocculated and settled. In single-stage tests, flocculants having low to medium anionic character effectively upgraded products at moderately elevated pH. Multiple-stage tests, and tests in which flocculants of lower molecular weight were used as site-blockers, gave improved results.

Jan 1, 2002

This report is in partial fulfillment of Contract S0241051 awarded to COMINEC on June 27, 1974. 'Me purpose of the work under this contract is to develop a conceptual design for an automated longwall mining system. The conceptual design will serve as the basis for future design and development of an automated longwall mining system capable of sustained production in excess of 2,500 tons per shift with reduced manpower which will ultimately be demonstrated in an area where conventional longwall mining has been successful. 1.2 DEFINITION OF THE PROBLEM 1.2.1 Why An Automated System The most obvious benefit of automation and remote control in a longwall mining system is the reduction of accidents consequent upon a reduced working force in the hazardous face areas. However, another important aspect of the problem is the skilled labor shortage which is being compounded by the need for vastly increased coal production. The United States coal mining industry had a working force of almost 600,000 miners in 1928 but was able to muster only 145,000 miners in 1970. The miners required to staff the additional working sections and the new mines necessary to meet our energy needs are simply not available. Only automation and remote control will permit a reduced work force with increased production by keeping the face equipment operating continuously.

Jan 1, 1975

By T. Tsurata

The accumulation of thorium and/or uranium by various microorganisms from a solution containing thorium and/or uranium at pH 3.5 was examined. Among the species tested, a high accumulation ability for thorium was exhibited by strains of gram-positive bacteria, such as Bacillus megaterium, B. subtilis, Micrococcus luteus, Rhodococcus erythropolis, and actinomycetes, such as Streptomyces levoris. On the other hand, though uranium was accumulated in small amounts from the solution containing both elements by all these microorganisms, actinomycetes, such as S. flavoviridis and S. levoris had relatively high uranium accumulation abilities. In these high performance thorium- and uranium- accumulating microorganisms, S.levoris, which accumulated the largest amount of uranium from the solution containing only uranium at pH 3.5, could accumulate about 300 µmol thorium and 133 µmol uranium per gram dry wt. of microbial cells from a solution containing both thorium and uranium at pH 3.5. After this screening, uranium accumulation using microorganisms isolated from uranium mines, among which some strains of bacteria were found to possess an extremely high uranium accumulating ability. The microbial biomass may thus be considered for use as an accumulating agent for the removal and recovery of uranium that may be present in metallurgical effluents, mine tailings, seawater and other sources. Recently, hundreds of micro-organisms existing in uranium deposits located in North America, Australia, and Japan for their ability to accumulate large amounts of uranium, and found some new strains which accumulated large amounts of uranium, such as Lactobacillus and Bacillus sp. from Japanese and Arthrobacter and Bacillus sp. from the United States uranium deposits. These bacterial strains can accumulate about 2500 µmol uranium per gram dry wt. of microbial cells within one hour. These microbial cells can remove uranium from the uranium refining wastewater with a high efficiency. The accumulation of uranium from a solution (pH 5.8) by microorganisms contained Arthrobacter nicotianee, which is a similar strain mentioned above Arthrobacter sp., was examined. Among the 76 strains of 69 species tested (23 bacteria, 20 actinomycetes, 18 fungi, and 15 yeasts), high uranium accumulation ability was exhibited by strains of the bacteria, A. nicotianae, B. subtilis, and M. luteus. A. nicotianae cells, which showed the best performance, could accumulate about 698 mg uranium (2.58 mmol) per gram dry wt. of microbial cells.

Jan 1, 2014

By G. D. Hood

The U.S. Bureau of Mines investigated rapid froth flotation through the use of more efficient bubble-particle collisions that improved the overall flotation kinetics. An in-line static mixer efficiently mixed the air bubbles, water, and ore, rapidly attaching the hydrophobic mineral to the bubble surface. As the mixture entered the flotation chamber, the hydrophobic mineral was already attached to the bubbles and was quickly floated away from the remaining ore pulp. A rougher concentrate containing 4.5 pct copper was obtained from a western porphyry copper ore containing 0.67 pct copper. Over 99 pct copper was recovered from the ore at a rate 7 times faster than conventional flotation.

Jan 1, 1991

By A. L. Engel

This investigation was undertaken to assess the feasibility of processing an extensive deposit of iron ore near Palisades, Eureka County, Nev., previously penalized for high phosphorus content. The experiments described indicate a satisfactory accomplishment of objective. Chemical treatment will permit a high-phosphorus iron ore to be used. Leaching with acid solution effectively lowers the phosphorus content with a [gligible] loss of iron. The use of hydrochloric acid is preferred because [ ] does not contaminate the ore and the cost is lower. Minus-1/2-inch ore was satisfactorily leached in 24 hours, minus-1/4-inch ore, in 8 hours, and minus-10-mesh ore, in 3 hours. About 40 pounds of acid per ton of ore was consumed in each instance.

Jan 1, 1959

By Y. S. Sun, P. Gao

"In this investigation, a pilot-scale suspension magnetization roasting reactor was introduced and used to enhance magnetic properties of an iron ore. Consequently, the effects of roasting temperature, reducing gas CO flow rate and fluidizing gas N2 flow rate on the magnetization roasting performance were investigated. The results indicate that the hematite and siderite are almost completely converted into magnetite by a gas mixture of 3.5 Nm3/h CO and 2 Nm3/h N2 at roasting temperature of 520 °C. Under the optimized conditions, the magnetic iron concentrate with an iron grade of 60.18% and iron recovery of 90.17% was achieved. The XRD and Fe mineral phase analyses revealed that most of the hematite and siderite were converted to magnetite, and the magnetic properties were greatly enhanced. INTRODUCTION The steel and iron industry in China has rapidly developed in recent years requiring a large quantity of iron ores. Low-grade and complex iron ores are currently the overwhelmingly dominant mineral resource for iron in China. Therefore, China depends on imported iron ore resources heavily, resulting in an increase in the production costs of iron-making and steel-making[1-3]. Using domestic resources to produce a steady supply of high-quality iron ores is an important step toward the sustainable development of the steel and iron industry[4-5]. The iron ore from Jiuquan iron and steel company is abundant and recognized as typically complex iron ore resources in China. Magnetization roasting followed by low-intensity magnetic separation has been proven as the most feasible methods to upgrade refractory iron ore[6-10]. In present research, an innovative roasting technology, namely suspension magnetization roasting, was developed and applied to recover iron from a typical refractory iron ore. Suspension magnetization roasting technique and equipment developed by Prof. Yuexin Han’s Group at Northeastern University (NEU) is an effective way for the utilization of refractory iron ore. The advent of suspension magnetization roasting will, in China and even globally, produce a significant technological revolution in the field of iron ore beneficiation. Based on the previous works, this paper mainly described experiments on the separation and recovery of iron from a complex refractory iron ore by means of suspension magnetizing roasting and low-intensity magnetic separation processes. The purpose of the research is providing a new technology for effective utilization of refractory iron ore. Process parameters that affected the separation and recovery rate of iron were conducted and optimized, and the reaction process was analyzed by XRD and Fe mineral phase analysis."

Jan 1, 2018

By R. I. Rodriguez

Since the 1973 energy crisis, high fuel oil costs have been eroding the economics of the Nicaro and Punta Gorda Plants that employ the Caron Process for laterites processing. Since 1995, Cuban crude oil production has growth dramatically, with progressive utilization in power generation, cement and nickel plants. This paper shows how Nicaro and Punta Gorda plants have been able to shift from expensive Bunker C Fuel Oil to heavy but cheaper Cuban Crude Oil of high Sulfur content and achieve a significant reduction in operating cost. Problems related to the high sulfur content of the Cuban crude oil have demanded extensive investigations of the process chemistry and novelty solutions are proposed, with corresponding changes in process conditions. Innovative options are shown that will allow further cost reductions in the future. Keywords: Cuban Crude Oil, Sulfur, Ammonia.

Jan 1, 2004

By Kan Xing

This paper introduces common detrimental consequences to the environment from mining in the Beijing West Mining Area. For example, ongoing mining operations can cause the following environmental deterioration: rock burst, roof rises, roof falls and inrush (Pit dash for ward water). Post-closure, after minerals resources are exhausted, the following environmental issues may remain: landslides (collapse, and mud-rock flow), dropping or exhausted water tables, water pollution, desertification and soil erosion, water accumulation, Slay endanger, ground subsidence, and causal factors in seismic activity. This paper analyzes this wide range of environmental consequences of mining, and offers a theoretical foundation to underpin a corresponding management scheme.

Aug 1, 2013

By T. Mudder

The objectives for closure of a hard rock mine include minimizing long term environmental liability, attaining regulatory compliance, and maintaining geotechnical stability, while closing as cost-effectively as possible. Proper planning for closure should come during the feasibility study, design and permitting phases, and during operations as updates. The lack of a proper or updated closure plan can result in severe environmental and economic consequences. Effective mine closure is the result of a combination of innovative concepts, long-term commitments, and multi-party cooperation. The purpose of this paper is to discuss concepts, commitments, and cooperation as they relate to an effective closure plan.

Jan 1, 1999

By P. Zhang, K. Liu, L. Ou

"The strength and mechanism of Portland cement prepared from stone coal vanadium slag were studied in this paper. Initially, the slag was used as silicon raw materials to prepare clinker. By blending the prepared clinker with gypsum, waste, and fly ash, a series of different grades cement got well prepared. All of performances of the cement were up to the requirements of China’s national standard. The hydration products and microstructure of cement were identified and analyzed by X-ray diffraction and scanning electron microscopy. With the comparison of cement hydration characteristics at different ages, the strength formation mechanism of cement was clarified. The experimental results suggested that adding the fine materials (mainly waste and fly ash) to replace part of clinker would accelerate cement hydration, as it provided additional surfaces for the nucleation and growth of hydration products. And the hydration products were similar to ordinary Portland cement, mainly containing the amorphous calcium silicate hydrates (C-S-H), acicular ettringite (AFt) and portlandite (CH). With hydration time increasing, the hydration products continuously covered the cement particles, resulting in a thicker surface layer. As a result, it gradually condensed into a dense structure block with small pores and smooth surfaces, which led to higher strength. In conclusion, using the vanadium slag to prepare Portland cement can realize the utilization of solid mineral wastes, which will bring huge ecological and economic benefits.INTRODUCTIONWith the development of China’s mining industry, more and more mineral waste residue is discharged every year. These solid wastes cause varieties of resources and environmental problems on people’s living area. While at the same time, the demands of cement are increasing with the remarkable development of the construction industry. Thus, in recent years, utilization of proper solid waste to prepare cement has become an efficient way to deal with the solid mineral wastes problems (Boncukcuoglu, Kocakeri?M, & Tosunoglu, 2002; Simatupang, Hanafi, Purwasasmita, Imran, & Pane, 2012; Tsakiridis, Papadimitriou, Tsivilis, & Koroneos, 2008; Yun, Yong, Choi, Lee, & Lachemi, 2009)."

Jan 1, 2016