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By A Weeks, W J. Shaw, A Kuk

Grade control is a process that requires the interaction between many components of the mining operation and successful grade control is only realised through good data, robust systems, and a well-trained, motivated and disciplined workforce.The Mt Magnet Gold Project Pty Ltd (MMGP), a wholly owned subsidiary of Ramelius Resources Limited, started mining at Mt Magnet in February 2012 with high expectations for success. Positive cash flow would fund an aggressive exploration and mine development program in the area to increase mine life. Disappointment followed when after start-up the operation had issues achieving budget grade and realising the predicted grade of the mined ore. In January 2013, things started to improve. During the next six months, gold production steadily increased with successive months achieving record production. What had changed?Improvements started following the realisation that controlling grade was not the sole responsibility of the mining geologist and that everyone on-site has a role to play. This paper examines the factors that delivered success for MMGP.CITATION:Weeks, A, Shaw, W J and Kuk, A, 2014. Who is responsible for grade? – an evaluation of the value chain at Mt Magnet Gold Project, Western Australia, in Proceedings Ninth International Mining Geology Conference 2014 , pp 477–482 (The Australasian Institute of Mining and Metallurgy: Melbourne).

Aug 18, 2014

By K. Svens, M. Lahtinen, L. Lehtinen

"Outotec's direct leaching process is an atmospheric leaching process for sulphidiczinc concentrates. The direct leaching process, based on special leaching reactors developed by Outokumpu and leaching know-how, is the most economical way to produce electrolytic zinc. The newest industrial-scale application of Outotec's direct leaching process will be started up in 2008 in China at Zhuzhou smelter. The process isintegrated to the existing production plant, replacing part of the old production facilities by modern technology and increasing the production capacity significantly. The process equipment supplied by Outotec includes also tailor-made reactors designed on the basisof the work and experience of Outotec Research Centre."

Jan 1, 2008

By J. E. Schiller

The Bureau of Mines is investigating methods to treat waste water that contains cyanide. This report describes a new method that removes heavy metals and all forms of cyanide. In the first step, hydrogen peroxide and sodium thiosulfate are added at pH 7 to 9 in a 1:2 molar ratio to convert free and weakly complexed cyanide to nontoxic thiocyanate. Then steryldimethylbenzylammonium chloride is added to precipitate ferro-cyanide, and finally, ferric sulfate is added as a sweep floc and sequestrant for heavy metals. After the suspended solids settle, the water is polished by filtering. The water initially contained 1 to 5 mg/L Fe, 1 to 5 mg/L Cu, and 10 to 30 mg/L total cyanide; the level of each of these constituents was reduced to less than 0.02 mg/L.

Jan 1, 1983

By M. Ito

Cobalt-rich ferromanganese crust and nodule ores from seamount areas contain volcanic and sedimentary rocks as substrate or nuclei and these ores require mineral processing to remove the substrate/nuclei rock before smelting. This paper reviews the results of jig separation and air table treatment for the coarse fraction and flotation and hybrid jigging for the fine fraction. Using these techniques substrate/nuclei rock was removed from the cobalt-rich ferromanganese oxide components. The mineralogical properties and metallurgical treatment methods including hydrometallurgical treatment of low grade ore is also reviewed.

Sep 1, 2012

By R. Patterson

Tracer gas sampling methods are useful for monitoring ventilation systems, especially in remote or inaccessible areas, and can be utilized for analysis of the ventilation system immediately following a mine emergency. However, the success of this technique is largely dependent on the accuracy of release and sampling methods. Analysis of sampling methods is crucial for rapid response and dependable results during emergencies. For the purpose of this study, four well-accepted sampling techniques currently used in the mining industry were compared using solid-phase microextraction (SPMe) fibers with sulfur hexafluoride (SF6), an industry standard, as the tracer gas. Current sample collection techniques include plastic syringes, glass syringes, Tedlar bags and vacutainers. SPMe fibers are used in a variety of industries, from forensics to environmental sampling, and are a solventless method of sampling analytes. To analyze these sampling methods, samples were taken from a 0.01 % standard mixture of SF6 and nitrogen and analyzed using electron capture gas chromatography. A relative standard error of less than 10% validated results to compare the accuracy of various methods. The technical and practical issues surrounding each sampling method were also observed and discussed.

Jan 1, 2011

Ca-containing gangue minerals such as Fluorite, Calcite have same surface activity point--calcium ions and approximate floatability with scheelite, it is difficult to achieve good dressing index of rough concentrate of scheelite. Mono-mineral experiments and ore tests indicate that, according to mineral composition, gangue minerals can be inhibited selectively by adopting suitable regulators, then the separation of scheelite from gangue minerals can be realized effectively. Mechanism analysis was taken by zeta potentials measurements and FTIR tests. Good dressing indexes are also obtained in practical ore tests and industrial tests. Keywords: scheelite, fluorite, calcite, regulator, flotation separation

Sep 1, 2012

By D. D. Schlepp

There is a continuing debate about the influence of circulating load and classifier efficiency on the capacity of the circuit. Specifically, the effects of preferential classification, bypassed fines, and the sharpness of classification will be examined. Horizontal cyclones have also proven to be very successful in a number of operations but their impact on the circuit capacity has not been clearly defined.

Jan 1, 1990

By C. G. Anderson

Alkaline sulfide leaching technology (i.e. ASL) has been studied, presented and published throughout the literature and utilized in some current engineering studies. Yet, the actual industrial applications are very few and the knowledge about these is very limited. Hence, a large gap between the laboratory, publications, engineering studies, and the actual industrial plant exists. Recent studies of ASL applied to copper enargite concentrates definitively bear out this dichotomy. Hence, this paper will seek to dispel the common misperceptions that continue to surround the selective industrial ASL hydrometallurgical technology. For edification of the reader, a listing of ten common misconceptions and myths is listed. As well, ASL history, fundamental aspects and a new flowsheet application for simultaneous gold and high purity antimony oxide production from low grade materials is included. The associated estimated economic considerations are also included to heighten enlightenment about the application of this industrially proven technology.

Jan 1, 2014

By A. B. Holland-Batt

Following a relatively static period in the 1960s and 1970s when incremental development rather than innovation was the norm for gravity separation, the last 15 years has seen a number of new developments in this area. The paper briefly reviews the traditional gravity separation techniques and then examines the newer developments such as centrifugal separators. Particular emphasis has been placed on novel devices or improvements that offer either better control or improved performance.

Jan 1, 1998

By Arthur B. Johnson

Potassium, is one of the three basic plant nutrients along with nitrogen and phosphorus. There is no substitute for potassium compounds in agriculture; they are essential to maintain and expand food production. Potash is found throughout the world in both soluble and insoluble forms. It is only the soluble forms that are economically attractive to process, primarily chlorides and sulfates, with potassium chloride by far the most important potash salt. Sylvinite ore, a mechanical mixture of sylvite (KCl) and halite (NaCl), is a natural mineral of potassium. This ore is found in commercial quantities in the Permian sin region near Carlsbad, New Mexico. Vast tonnages of high-grade de, low-clay-content ores have been mined and concentrated during the past 40 years; however, these deposits are rapidly being depleted leaving high-clay, low-grade ore reserves of over 135 million tons. These ores, containing 13 to 22 percent K20 and 3 to 8 percent clay slimes; cannot be effectively processed by current commercial flotation methods. The present concentration processes for potash minerals in Carlsbad relate mainly to ores containing 1 percent or less of clay-slimes with a K20 content of 20 to 25 percent to yield products to meet the requirements of the agriculture market, namely, 95 percent KC1 equivalent to 60 percent K20. Discoveries of potash ore in Saskatchewan, Canada, have shifted the emphasis on expansion outside the United States. Presently, the American companies are looking to Canada for future growth, expenditures, and expansion. Four of the seven companies operating near Carlsbad are produces of Canadian potash despite the large investment sons required for shaft sinking and milling installations.

Jan 1, 1970

By L. Price, R. Hortie

Movement of ore and waste from the Hilton Mines pit is accomplished by truck haulage. With the aim of reducing costs, a study of truck fleet replacement was initiated. The study included on-site short-term tests and longer-term rental purchase agreements for haulage trucks. The operation and maintenance characteristics of different trucks, along with projected haulage conditions, were used to prepare cash flows, from which the most advantageous trucks were selected. The results of the study and implementation of the recommendations gave a cost saving greater than had been estimated. The study also indicated areas where improvements could be made, and resulted in much more attention being paid to road conditions, the training of operators and mechanics, and the development of a practical preventative maintenance scheme.

Jan 1, 1971

By B. J. Scheiner

As part of the goal to maximize minerals and metals recovery from primary domestic resources, design factors associated with minimizing current leakage in bipolar cell configurations were studied by the Bureau of Mines as a means of improving the efficiency of bipolar e1ectrooxidation cells. Initial studies that were conducted in a small bipolar cell operating at 140 to 145 volts and 15.4 amp indicated how design factors could be employed to minimize cur-rent leakage around adjacent electrodes during cell operation. Based on these results, a 40-electrode, 108-kva prototype of an industrial-sized cell was constructed and tested for extracting metal values from offgrade molybdenite concentrates. The feasibility of recovering molybdenum and rhenium from the oxidized pulp also was determined. Feed to the process sequence consisted of flotation concentrates containing 16 to 35 pet Mo as molybdenite and 6 to 15 pct Cu. E1ectrooxidation in the prototype cell resulted in 84 to 97 pct Mo and Re extraction with a corresponding energy consumption of 9 to 13 kwhr/1b Mo extracted.

Jan 1, 1979

By J. Wiese, K. Corin, Z. Song

"Relating flotation performance to the electrochemical characteristics of a pulp is complex both in fundamental research and in practice. In the case of thiol collectors, different Eh values in the flotation system can result in the formation of the dimer or the metal thiolate which may or may not enhance the hydrophobicity of the mineral. Reducing or oxidizing conditions in a flotation system, viz. changing the Eh value, are usually manipulated to achieve an optimum flotation response by control of pH and dissolved oxygen levels in the system. A variation in pulp potential may also be achieved by the addition of potential modifiers such as sodium hydrosulphide (NaHS), sodium hypochlorite (NaClO) or hydrogen peroxide (H2O2). There exists anecdotal evidence which suggests that the addition of small amounts of H2O2 to the flotation process can improve sulphide mineral recovery. The objective of the present study was to investigate the effect of the addition of the potential modifier, H2O2, on sulphide mineral recoveries and grades in the flotation of sulphide minerals from two copper bearing ores from China and compare the results to those obtained for a PGM bearing ore South Africa. Batch flotation tests were conducted using the three different ores at the natural pH of the different systems, in the presence of a xanthate collector and the absence and presence of H2O2 as a potential modifier. The results indicate that the addition of carefully controlled low concentrations of H2O2 resulted in improvements in flotation performance. INTRODUCTIONElectrochemical potential as a control parameter in the flotation of sulphide minerals has been widely studied (Allison et al., 1972; Gardner and Woods, 1979; Ross and Van Deventer, 1985; Chander, 2003; Woods, 2003; Javadi, 2013). There is concensus that in order to be recovered during flotation, sulphide minerals require a suitable redox environment. During the flotation process thiol collectors and sulphide minerals are involved in electrochemical reactions which result in the formation of hydrophobic species at the mineral surface (Finkelstein and Goold, 1972; Rand and Woods, 1984). Sulphide minerals act as semiconductors and electrons are transferred during the interaction of the mineral with collector. The resultant potential difference and its magnitude are responsible for the transfer of electrons and the rate of the reaction (Bard and Faulkner, 2001; Fuerstenau et al., 2007). Reducing or oxidizing conditions in a flotation system, viz. changing the Eh value, may be manipulated to achieve an optimum flotation response by control of pH and dissolved oxygen levels in the system (Heyes and Trahar, 1979). The use of potential modifiers viz. reducing or oxidizing agents which include H2O2, NaClO, and NaHS, is an alternative method by which to control the potential of the pulp in a flotation system which may or may not promote the flotation of desired minerals (Rao, 2004). The oxidizing agent, H2O2, undergoes a cathodic reaction which can result in the enhanced flotation of valuable minerals. The potential of the system is increased which results in a shift in the mixed potential of a mineral. The magnitude of the over-potential influences the rate of the oxidation process and thus the flotation response of sulphide minerals (Kocabag and Guler, 2008). Equation 1 shows the proposed oxidation of xanthate by H2O2 (Lipkina and Streltysn, 1970)."

Jan 1, 2018

By O. V. Suvorova, V. G. Minenko, D. V. Makarov, A. L. Samusev, E. A. Selivanova

"Saponite is a valuable marketable product widely used foundry, metallurgy and construction, in the chemical, food and consumer goods industries, in medicine, and in agriculture.The feasibility of producing of high-quality construction materials with enhanced physical-chemical and decorative characteristics from saponite-containing products has been given a scientific basis and experimentally validated. The compressive strength of the samples in the sintering temperature range of 800-1000 ?? varied between 35 and 80.9 MPa; the bending strength 8 and 26.7 MPa, which is superior to the high-grade ceramic bricks of the M-300 brand. It has been established that the saponite-containing product obtained using the electrochemical separation of process water has a high sorption capacitance relatively the heavy-metal ions such as nickel and copper (40.7 and 99.8 mg/g, respectively). As a result of sintering at 750 ?? the sorption capacity of the sorbent for the nickel and copper ions increased to 194.2 and 212.8. Using the XRD and SEM with energy-dispersive spectroscopy studies, we diagnosed the metal-containing phases and validated the metal sorption mechanism.This study opens up the possibility of practical realization of the saponite-containing product as high-quality building materials and heavy-metal sorbents while addressing the issue of process water treatment. INTRODUCTION The Lomonosov deposit of the Archangelsk diamondiferous province accommodates 10 kimberlite pipes. The anticipated volume of diamond-bearing ore and dump rock to be removed before reaching the open-pit mining limit is 300 mln t (Karpenko, 2009; Bezborodov, etal. 2003). Rock in the deposit is almost completely displaced by clay minerals, predominantly saponite, amounting to 90% in the vent facies (Karpenko, 2009)."

Jan 1, 2018

By E. V. Koporulina, I. Zh. Bunin, M. V. Ryazantseva

"We studied the mechanism of structural and chemical transformations of columbite, tantalite, zircon and feldspar surface during the treatment by high – power electromagnetic pulses (HPEMP) using the methods of X - ray photoelectron spectroscopy (XPS), analytical electron microscopy (SEM - EDX), Kelvin probe force microscopy and flotation experiments. According to XPS and SEM - EDX data, major changes in the atoms chemical state of investigated minerals surface are related with formation and modification of functional cover and changing in concentration (% at.) of hydroxyl groups on the mineral surface, leading to increase in the contrast of technological properties of the rare metals minerals. Research has identified the optimal parameters of HPEMP - treatment of rare - earth minerals Npuls ? 104, Ttreatment ? 100 sec. improving the selectivity of the flotation separation of columbite and zircon. The difference in mineral recovery into the froth (? e) before and after HPEMP - treatment was about 11 % and 24.5 %, respectively. No significant increase was observed in the flotation activity of feldspar. This study's findings demonstrate the effectiveness of HPEMP - treatment in inducing a controlled change in the structural and chemical properties of rare - earth minerals and improving the process efficiency for the processing of rougher tantalum - niobium gravity concentrates.INTRODUCTIONThe importance of improving the processing methods of tantalum-niobium ores and concentrates is explained by the mineralogical properties of rare - earth ores. These are properties such as the variable mineral, chemical, and grain size composition, complex morphometric properties, and the dissemination of ore mineral grains of micro - and nanometric size. Iron oxide and hydroxide films on the mineral surfaces neutralize the surface physicochemical and absorption properties of the minerals. Both in Russia and globally, nonconventional (non - mechanical) methods are being developed based on physicochemical, electrochemical, and pulsed energy impacts to improve the efficiency of disintegration and liberation processes of disseminated mineral complexes and to enhance the contrast of the structural, chemical, and technological (floatability) properties of refractory ores. This study is devoted to the investigation of the applicability of high – power electromagnetic pulses (HPEMP – treatment) for the change in the structural and chemical properties of rare - earth minerals and improving of the flotation properties contrast."

Jan 1, 2018

By J. J. Denny

The purpose of this paper is to present, briefly, an outline of Canadian practice in the milling of gold-bearing ores- not, however, including those auriferous ores which are mined and milled primarily for their content of some other metal. It is not the writer's intention to offer technical data, nor to discuss any particular phase of the metallurgy, but rather to give a general résumé of past and present methods. As it is only within recent years that gold milling has assumed prominence in Canada, much of the technology is modern, and detailed articles describing the practice adopted in the several mining districts, and recording the various changes and innovations that have been made from time to time, are to be found in the Transactions of the Canadian Institute of Mining and Metallurgy, and in the mining journals. Prior to the year 1860, any gold that had been produced in Canada had come from placer operations in British Columbia, but ' during that year lode gold was discovered in Nova Scotia, in quartz veins, and in several localities mines were opened and small mills of very simple character were erected to treat the ore. These plants, equipped with stamps, or arrastre, were only effective in recovering the free gold. Concentration and chlorination were introduced in an endeavour to save the gold occurring in intimate association with metallic minerals, but, due to various circumstances, gold mining and milling did not progress in Nova Scotia.

Jan 1, 1930

By T. M. Yegulalp

A numerical model is being developed to assess the enhancement of permeability by improved fracture connectivity by micro-hydrofracturing. A generic two-dimensional percolation model has been developed to test the impact of various field conditions on permeability. Field data from Cyprus Minerals' Mineral Park Mine has been used to establish statistical properties of the observed fracture systems. Results of statistical anlyses of the field data and examples of the use of percolation model are presented.

Jan 1, 1995

By A. Patti, S. Reutzel, D. M. Herlach, L. Ratke, I. Egry

Cu-Co shows a metastable miscibility gap in the region of the undercooled melt. Undercooling of the melt below the binodal leads to separation of the melt into a Co-rich LI-phase and a Curich L2-phase. Experimentally, undercooling into the metastable miscibility gap is realised by means of electromagnetic levitation (EML), processing in drop tube (DT) and by melt flux embedding. As undercooling is large in these experiments, the velocity of the solidification front is high and the microstructure is frozen in instantaneously. Samples have been undercooled and solidified in the TEMPUS-facility (container less electromagnetic processing under weightlessness) during parabolic flight under reduced gravity conditions. Microstructures of solidified samples have been analysed and compared to those processed under gravitational conditions. The influence of convection on phase growth is much lower in reduced gravity. The microstructure shows spherical droplets of the minority phase, statistically dispersed in the majority phase.

Jan 1, 2004

By K. W. Vincent

This paper, deals with the beneficiation of a low grade Western phosphate to ore. More specifically it summarizes the results of a study made to optimize a scrubbing step in the process, and to provide firmer data for use in plant design. The deposit is situated about 30 miles northeast of Pocatello, Idaho, in the Fort Hall Indian Reservation. It is a bedded deposit and throughout most o the orebody includes three contiguous layers of phosphatic material which differ in P205 content. The J. R. Simplot Company, as operator for a Simplot-FMC joint venture, mines the ore selectively by open pit methods The lower bed containing a nominal 30% P205 is shipped to the Simplot Company fertilizer complex near Pocatello; the middle layer averaging about 24% P205 supplies the FMC elemental phosphorus plant also near Pocatello, The top layer averaging around 16% P205 and designated as mill grade shale is stockpiled for future beneficiation. This paper is concerned with some aspects of the processing of this low grade shale.

Jan 1, 1965

By Ana Elisa Casas Botero

The Rhodococcus opacus microorganism was evaluated as a biocollector for flotation of barite. The electrophoretic behaviour of the mineral, before and after R. opacus interaction, was evaluated and showed that the cells adhesion shifted the mineral zeta potential curves. Adhesion tests were suggested a high affinity of the bacteria for barite. The experiments of the adsorption rate of the R. opacus on the mineral surface showed fast kinetics, achieving a maxim of cell adsorption after 5 minutes. Adsorption isotherm curves for barite could be categorized as Langmurian (L) type II. The best bioflotability results for barite achieved values around 75% for a R. opacus concentration of a R. opacus concentration of 250 ppm in the pH around 5.0. The studies were compared with the flotation of barite using a traditional collector. The bioflotation experiments were discussed considering the obtained adhesion tests. The results were supported by the Thermodynamic approach for selected pH values. The fundamental flotation studies showed the paramount potential that R. opacus presents as a biocollector and its possible application in the mineral flotation industry.

Jan 1, 2014