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By Luis M. González, Guzmánm Guillermo D., Davis Juan C.

"The Teniente converter (CT) of the Ventanas Smelter and Refinery of Codelco-Chile has two tuyeres for dry concentrate injection directly into the melt.The diluted phase injection system can feed 15 to 20 kg of concentrate for 1 kg of air, which creates a very abrasive solid/gas phase. The tuyeres commonly used lasted for about 3.5 days due to the accelerated decay of the shell, and 1.5 hours were necessary for the replacement of new ones in the reactor.Tests were carried out with common shell tuyeres with a tungsten based welding cover, and a life span of 28 days was reached, increasing the Teniente converter operational continuity between 1.5 to 2 %."

Jan 1, 2009

HAVING produced one ton of concentrate that contains the copper that can profitably be saved or recovered from anywhere between 3 and 60 tons of mine ore, the ore-dressing engineer passes the result of his handiwork over to the metallurgist for smelting. Essentially, the concentrate is a damp mass of finely ground material consisting of copper sulphide minerals; pyrite, the sulphide of iron; and gangue, usually silica and silicates of aluminum. The purpose of smelting is to produce metallic copper and a slag containing the iron and siliceous constituents by pyrometallurgy-the kind of metallurgy that employs fire and heat to produce the chemical reactions through which it attains its object. Though blast furnaces have been used to smelt Porphyry-mine concentrates, notably at Braden, more than 90 per cent of [ ]

Jan 1, 1933

By Zhang Hanbo, Niu Liping, Zhang Zhiqi, He Jicheng, Dou Zhihe

"Rutile, ilmenite and Al-Ca complex reducer were used to prepare high titanium ferrous alloy by enhanced reduction-SHS method. The effects of the complex reducer compositions and slag types on the enhanced reduction-SHS process were investigated. The high titanium ferrous alloys were characterized by XRD and SEM. The results indicate that the high titanium ferrous alloys consist mainly of TiFe2, AlTi3 and Al2O3. The oxide inclusions exist resulting in directly the high oxygen content and micro-structural defects in the alloys. The titanium and oxygen contents decrease, but the aluminum content in the alloy increases while the mass ratio of calcium in the Al-Ca complex reducers increases. When the mass ratio of Al/Ca in the Al-Ca complex reducer is 6:1, titanium, oxygen and aluminum contents are 63.75%, 3.01% and 10.72% respectively. When the mass ratio of Al/Ca is 5:1 titanium content is 55.00% nearly and aluminum content is higher than 14.00%, but oxygen content is lower than 2.0%.1. IntroductionThe high titanium ferroalloys with 65%~75% titanium have the advantages of low melting point and high titanium content. They are widely used in special steel refining, while they are also a kind of very important quality orientation alloys in the rage of aviation and aerospace. At present, the methods of preparing high titanium ferroalloy include vacuum remelting and thermit reduction. The alloys prepared by the vacuum remelting method have good qualities and low oxygen content, so it is widely used in Russia, Western Europe and other developed countries. In China, there are abundant rutile resources, but waste titanium is lack, therefore, the preparation method is the thermit reduction. But there are many quality defects in the high ferrotitanium alloy, including high oxygen content, unstable quality and so on. In order to improve the qualities of the high titanium ferroalloy, especially to reduce oxygen content, the domestic and overseas have done a lot of further researches. For example, Sichuan E-mei ferroalloy plant and Beijing Nonferrous Metal Research Institute have prepared high titanium ferrous with 73.77% titanium with natural rutile, but the oxygen content is high. Through controlling the quality of raw material, they obtained the better qualities, but the oxygen content is still very high. South Africa Mintek company have prepared high titanium ferrous alloy with low nitrate by plasma heating under the isolation air conditions, but they couldn’t also remove effectively oxygen in the alloy. The oxygen exists in the form of Al2O3 and titanium protoxide. So it can be speculated that except TiO2 not being fully reduced, the no-sufficient alloy-slag separation is the direct reason resulting in high oxygen and poor microstructure. In view of present technical difficulties during preparing high titanium ferroalloy by thermit reduction, this paper proposed a new method of preparing high titanium ferrous with low oxygen by enhanced reduction-SHS with Al-Ca complex reducer. Ca in Al-Ca complex reducer has stronger reductive ability, it can effectively strengthen the reductive degree of TiO2. The slagging agent CaO CaF2 and MgO can effectively reduce the viscosity of Al2O3 slag to improve its liquidities to strengthen alloy-slag separation effects so that to remove inclusions and oxygen. In this paper, effects of slagging agent type on the reduction and the qualities of high-titanium ferroalloy were studied."

Jan 1, 2012

By Basil B. Zavoico

The developments in the Russian oil industry during 1935 marked a very definite turning point from the time when the industry was being educated to the modern methods of oil-field finding and development, refining, transportation and marketing, to the time when the industry has thoroughly assimilated the modern technique and is now firmly standing on its own feet, as is shown by the remarkable qualitative, if not quantitative, progress in 1935. The oil industry promises that 1936 will be a record year in every respect with both quantity and quality approaching the desired high levels and standards. More particularly the Soviet Government is beginning to be successful in the development of new fields and such new production in geographically strategical points of the country will be in the coming years a factor of great importance in the industrial life of the country. The most notable achievements of the last year have been: the very successful development of the Ishimbaevo oil field in the Lower Oural-Permian Basin; the discovery and development of several promising oil fields in the Puta district of Azerbaijan, while large flush production of Baku area was extended 50 miles due southwest into the Saliani-Aliat district, where a 3000-bbl. well was completed early in 1936 at Pirsagat. Also, an apparently important discovery was made at Zikh, on the Apsheron Peninsula proper. These discoveries, as well as several important strikes in the deeper producing sands in the older fields of the Apsheron Peninsula, have greatly augmented the proven reserves of Russia and made them available either at the points where transportation facilities were already present or at points not too far distant from major industrial centers of the country. Of course, not all objectives were achieved during the past year, and several major difficulties remain to be solved in the coming years, the more important of which are: (1) supply of equipment and of parts; (2) the unavailability of competent technical men in sufficient numbers, which more particularly affects the distant fields; and (3) the problem of distribution of oil products throughout the country, especially the question of handling the needs of small consuming areas, which, while individually unimportant, in the aggregate require huge distribution.

Jan 1, 1936

By M. R. Pickus, C. H. Mathewson

The study of the plastic deformation and recrystallization of metals has been the subject of many investigations. In regard to the simple deformational processes, such as tension and compression, the early knowledge gained from studies of polycrystalline material has been supplemented by many significant researches on the behavior of single crystals. Unfortunately, this has not been true for more complicated deformational processes. As far back as 1927, G. I. Taylor1 wrote: It is impossible in the present state of knowledge to do more than give a possible reason why (face-centered cubic) crystals set themselves with a (110) direction in the plane of rolling, and at right angles to the direction of rolling. The explanation of why the orientation of the crystal axes round the transverse direction is what it is, must be left till the distortion of metals, and particularly single crystals of metals in the process of rolling, has been studied in greater detail. That this gap in the systematic study of deformation and recrystallization has not yet been filled was indicated by C. H. Samans, who wrote in 1934 that "only four investigations upon cold-rolled single crystals of any of the face-centered cubic metals have been reported in the literature." Of these four studies, only those of S. Tanaka3 and T. Sakaoj4 both of whom worked with aluminum crystals, had quantitative significance. The other two, carried out by F. Wever5 and W. G. Burgers16 were of a qualitative nature. It is our hope that the present investigation may contribute something to the knowledge necessary for a rationalization of the origin of rolling textures in terms of the known behavior of single crystals, and may add pertinent information concerning the recrystallization characteristics of deformed single crystals.

Jan 1, 1939

By I. Imris

The chemical industries are using different type of catalysts, which after application usually produced many tons heap of residues. One of them is cupric oxide catalyst with high content of copper and silica. The recovery of copper from the waste has become major interest from a viewpoint of environmental protection and recycling of resources. The thermodynamic analysis and experimental results suggest that the copper from cupric oxide catalyst can be extracted by plasma reduction process. By plasma reduction process the inert slag and copper with following chemical composition: 99.04 % Cu, 0,042 % Fe could be obtained.

Jan 1, 2007

By R. E. Cerullo

Many computer programs have been written which are capable of performing a least squares fit, both linear and nonlinear, to data gathered by the petroleum researcher. However, when the petroleum engineer tries to program methods of analysis he has used manually in the past, such as forecasting production by decline-curve analysis, more than a knowledge of the use of existing least squares programs becomes necessary. It is the intent of the authors to report the techniques used in the development of such a decline-curve program.

Jan 1, 1970

By C. G. Massey, L. C. Acton

A first-class haulage level railroad was considered of prime importance during planning of San Manuel because successful operation of the mine would hinge heavily on the ability to move large tonnages of ore rapidly, safely and efficiently. These principles, plus certain techniques developed from experience on the 1475 level, are being employed in preparation of the 2075 level. At full production, twelve 23-ton trolley locomotives, each pulling fifteen 12-ton capacity ore cars, and fifteen 8-ton battery locomotives engaged in development, service and supply, will be in operation on the 2075 level 24 hours per day, seven days a week. More than 35,000 tons of ore will be transported every 24 hours. GENERAL DESCRIPTION The rail haulage system is designed to comfort- ably move twelve 180-ton payload trains per hour through the rotary dumps pulled by 23-ton trolley locomotives. The rail system is laid out as a simple double loop with one-way traffic of continuous haul as shown in the above diagram, and is comprised of about 30 miles of track on the 2075 level.

Jan 3, 1962

By D Newton

The Mt Morgan Minesite in Central Queensland has been subject to both underground and surface gold mining operations since the late-1800s. The site is largely unrehabilitated and poor quality surface run-off and subsurface leachate is contaminating the nearby Dee River. The site is dominated by a large open cut, which now stores contaminated surface and subsurface run-off. Three models were used to simulate the complex hydrologic processes occurring at the Mt Morgan Mine: a rainfall-run-off model, a groundwater model and a storage behavioural model. Study results showed that the open cut is filling with water and will soon spill large volumes of highly polluted water to the Dee River on a regular basis if no remedial action is taken. This will result in a three-fold increase in pollutant load to the Dee River. Based on a consideration of water quality and quantity it was concluded that the first priority for future minesite water management should be the prevention of spills from the open cut. Potential management options to achieve this objective included surface rehabilitation, catchment diversions, modification of the pump-back system and controlled releases to the Dee River during floods. However, assessing the relative effectiveness of these measures required a thorough understanding of the complex surface and subsurface hydrology of the site. The results of a 100 year simulation of hydrologic processes revealed that previously favoured management options would be ineffective in preventing spills to the river. On this basis, a continuous treat and release strategy was proposed as the only reliable method of preventing future spills. The results of this study demonstrate that good environmental management decisions must be based on an understanding of the relevant physical processes and consideration of cumulative effects over an appropriate time scale.

Jan 1, 2003

INTRODUCTION The SAIMM publishes technical information on various aspects of the minerals industry through several different media. (a) Monograph Series Books in the Monograph Series are high quality, detailed discussions on specialized topics. (b) Symposium Series This series consists of the proceedings of international conferences which are held in South Africa. (c) Special Publications Series This series covers titles which do not form part of the Monograph and Symposium Series. (d) The SAIMM Journal Papers published in the Journal cover al relevant areas of technical interest by striving for a balanced content and maintaining a consistently high technical standard. (e) School and Colloquia Notes The papers from al local schools and colloquia are published and handed out at registration. Should authors wish to have their papers considered for publication in the Journal, they should adhere to the guidelines outlined below.

Jan 1, 1991

By J. P. Bennett

The Bureau of Mines investigated the dimensional changes of ceramic materials exposed to acid environments to evaluate construction materials for emerging technology in chemical and metallurgical processes. Six commercial ceramic materials (two red shale, two fireclay, one silica, and one silicon carbide (SiC» were exposed to H20, 20 and 30 wt pct HCl, 40 and 60 wt pct HN03, and 10 and 50 wt pct H2S04 at temperatures from 50° to 90° C for 300 days. Linear expansions ranged from a low of -0.02 pct for the silica to a high of 0.45 pct for the red shale. A general ranking of the volume expansion of the materials tested, (from high to low), is as follows: high-porosity red shale A and fireclay B » low-porosity red shale B and fireclay A > silicon carbide and silica. A general ranking (largest to smallest) of the effect of exposure environments is HCl > H2S04, HN03 > H20. An autoclave test method was evaluated. Data obtained from 8-to 24-h exposures were compared with data obtained from the 300-day exposures. The relative expansion trends were similar, indicating that this method could be used as an accelerated test.

Jan 1, 1988

By Jana Dobrovska

Solidification and cooling of a continuously cast slab and simultaneous heating of a mould is a very complicated problem of transient heat and mass transfer. Nowadays, the solving of such a problem is impossible without numerical models of the temperature field not only of the slab itself, while it is being processed through the whole concasting machine (Caster), but of the mould as well. Two original numerical models have been developed and used in the investigation of a continuously cast steel slab. The first (one of two) 3D model of the temperature field of a concasting is capable of simulating the temperature field of a caster. Experimental research and data acquisition have to be conducted simultaneously with the numerical computation-not only to confront it with the actual numerical model, but also to make it more accurate throughout the process. After computation, it is possible to obtain the temperatures al each node of the network, and at each time of the process. The utilization of the numerical model of solidification and cooling of a concasting plays an indispensable role in practice. The potential change of technology-on the basis of computation-is constantly guided by the effort to optimize, i.e. to maximize the quality of the process. The user can therefore choose any appropriate longitudinal or cross-section of a slab and display or print the temperature field in a 3D or 20 graph whenever necessary. The second numerical model of dendritic segregation of elements assesses critical points of slabs from the viewpoint of their increased susceptibility to crack and fissure. In order to apply this model, it is necessary to analyze the heterogeneity of samples of the constituent elements (Mn, Si and others) and impurities (P, S and others) in characteristic places of the solidifying slab. The numerical model, based on measurement results obtained by an electron micro-probe, generates distribution curves showing the dendritic segregation of the analyzed element, together with the distribution coefficients of the elements between the liquid and solid states. The combination of both models enables the prediction of cracks and fissures in critical points of the continuously cast carbon-steel slab. Both models had been applied in the industrial investigation of a cast low-carbon-steel slab.

Jan 1, 2003

By Maurice L. Pinel, Thomas T. Read, Thomas A. Wright

THE erroneous, but until recently widely prevalent, belief that iron castings were first made in Europe in the fourteenth century has been adequately refuted in a number of earlier papers;1,11,12 but except for an unpublished metallographic study by the late William Campbell, and a phosphorus analysis by T. A. Wright of the metal of the Han dynasty cast-iron stove described by Laufer,2 nothing was known of either the chemical composition or the metallographic structure of the metal of any ancient iron casting, although data on castings of recent manufacture are abundantly available. The metal of the stove, which had been buried in a grave for at least 15 centuries, was so corroded that it seemed inadvisable to publish the results on it until more and better specimens from other ancient castings could be obtained. During a journey through China, extending from Peking in the north to Canton in the south and Cheng-tu, Ssu-chuan, in the west, in the late summer and autumn of 1936, one of us (T. T. Read) was fortunate enough to obtain, and bring home for study, nine castings, all more than 1000 years old, of which the date of manufacture is precisely known because of inscriptions cast in them, another that lacks a dated inscription, but of which the date, as explained below, can be otherwise established, and a specimen from the largest iron casting ever made," which is also dated. The period covered by this suite of specimens extends from 502 to 1093 A.D. In addition, a sample was obtained from a casting of date unknown, but which was certainly cast before 1000 A.D. and possibly as early as the third century A.D. A detailed description of these specimens is as follows: 1. 502 A.D. A pair (right and left) of recumbent lions (Fig. 1). Base 7 ¼ by 14 3/8 in., height over-all 5 ½ in., weight 26 lb. each. The translation of the inscription on the base is: "Made on the twenty-fourth day of the seventh month of the third year of Ching Ming of Great Wei" (Sept. 11, 502 A.D.).

Jan 1, 1938

By Klaus Opolony

The German coal industry operates a multi-seam extraction system, with average working depths currently around 1,000 meters. The gate roads serving the longwalls are often used for a second time - a practice which has the advantage of allowing several panels to be extracted with a minimum of roadway drivage work. This preference for re-using gate roads is based on a number of factors: such an arrangement a) prevents the strata pressures in the subsequent panels from being adversely affected by the presence of support pillars, b) helps achieve the target of full mineral extraction and c) allows the roadways to be used for air conditioning and ventilation purposes as part of an advancing longwall system. This paper explains the planning procedure required for a rectangular rockbolted roadway, using as an example a gate road in the 3 meter-thick D2/C seam at Lippe colliery, and describes the subsequent operating experience. Here special attention is focused on modem procedures and techniques for mine roadway planning. The investigation also examines the part played by the mine ventilation system and the available machine technology, which are particularly important parameters for the design of the T-junction areas and support system. Keywords: multiple seam extraction, longwall mining, roadway drivage, roof bolting, roadside pack system, hydraulic frame type support.

Jan 1, 2002

By Melvin A. Sannes

The explosives industry is recognized as one of the most dangerous occupations in the world, yet it is rare to see actual training procedures. As our industry becomes increasingly technical, it is imperative that we train the personnel in OUI industry properly.

Jan 1, 1999

By Robert E. Goodwin

There are four main requirements to be considered in selecting a wire rope that will provide the best service. A proper choice is made by correctly estimating the relative importance of each of these requirements and choosing a rope with qualities that will best enable it to withstand the combination of destructive forces expected under continued service. A Good Rope Choice Matches Strength with Stress A wire rope should be (1) strong enough to sup- port the maximum load anticipated with a proper safety factor, (2) able to withstand bending and to resist bending fatigue without failure of the wires, (3) able to withstand surface abuse such as abrasion, pounding, and wire scrubbing, and (4) able to take abuse such as crushing and distortion.

Jan 5, 1969

By G. L. Smith

[Research and development conducted by CSR.-Mining Technology in the areas of active continuous miner based coal dust/methane explosion suppression systems, passive 'bag based, atone dust barriers systems, din and positioning of refuge bays, integrated escape and rescue strategies, and neural network based coal dust/methane explosion risk assessment is briefly described. It is concluded that effective catastrophic risk management of coal dust/methane explosions is dependent on an integrated, systems approach drat encompasses fundamental understanding of hazard sources, qualitative and quantitative probability of occurrence, magnitude of consequences and efficacy of control and recovery measures.]

Jan 1, 1999

By Rick Bearce, Minsu Cha, Mike Mooney, Yuanli Wu, Lisa Mori

"Proper soil conditioning is critical for effective earth pressure balance (EPB) TBM tunneling. Chamber pressures can reach 3-5 bar yet the vast majority of testing is performed under atmospheric conditions. This paper illustrates how pressure influences foam stability and conditioned soil behavior, and how atmospheric test results must be viewed in the context of expected chamber pressures. Torsional shear strength, compressibility and abrasivity of foam conditioned sand were found to be ideal when the void ratio was above the ASTM-determined maximum void ratio, achieved by sufficiently expanding the soil grain structure with foam, herein when the foam injection ratio at pressure exceeded 45%. Otherwise, the engineering properties of foam conditioned sand were not ideal, i.e., appreciable torque and abrasivity, low compressibility. INTRODUCTION Proper soil conditioning is critical for effective earth pressure balance (EPB) TBM tunneling. The formation soil at the cutterhead must be transformed into a highly compressible, low shear strength and low permeability medium within the excavation chamber to allow effective EPB performance. This behavior must be maintained for a certain residency time while the soil is in the chamber and screw conveyor. The vast majority of published studies on conditioned soil behavior have been performed under atmospheric conditions (Quebaud et al., 1998; Bezuijen et al., 1999; Psomas and Houlsby, 2002; Vinai et al. 2008; Thewes et al., 2012; Peila, 2014); however, the desired soil behavior must occur under chamber pressures that can reach 5-7 bar. The influence of pressure on conditioned soil is significant and is dramatically different than behavior under atmospheric pressure (Williamson et al., 1999; Mori et al., 2015). This paper illustrates how pressure influences conditioned soil behavior and how atmospheric test results must be viewed in the context of expected chamber pressures. The influence of pressure on foam bubble size (including with time) is shown through digital image analysis. The influence of pressure on foam half-life is also investigated. The compressibility, shear strength, and abrasivity of conditioned soil under pressure is presented and explained in terms of density, soil and air compressibility and porosity."

Jan 1, 2016

By Ihsan Berk Tulu, Keith A. Heasley, Chris Mark

"The Analysis of Retreat l\.fining Pillar Stability (ARJ\1PS) and the Lal\.fodel programs have been used successfully in the U.S. for designing safe pillar recovery operations for many years. However, the recent Crandall Canyon l\.fine collapse showed that further research is required to improve the pillar design for recovery under deep cover. To this end, the National Institute for Occupational Safety and Health (NIOSH) and the West Virginia University (WVU) l\.fining Engineering Department have been working together to improve both the ARJ\1PS and the Lal\.fodel programs.This paper compares and analyzes the overburden loads calculated by ARJ\1PS 2002, the new ARJ\1PS 2010, and the Lal\.fodel program with regard to the retreat pillar line, the gob, and the barrier pillars. The analysis shows a number of distinct differences between the ARJ\1PS and Lal\.fodel loading distributions. Ultimately, the programs, with their distinctive load distributions, are used to analyze a database of 52 deep cover pillar retreat case studies, and the ability of each program to discriminate between successful and unsuccessful retreat pillar plans is evaluated.INTRODUCTIONThe Analysis of Retreat l\.fining Pillar Stability (ARJ\.f PS) and the Lal\.fodel programs have been used successfully in the U.S. for designing safe pillar recovery operations for many years. However, the recent Crandall Canyon l\.fine collapse showed that further research is required to improve the pillar design for recovery under deep cover.Pillar recovery accounts for less than 10% of the coal produced from underground coal mines; however, in the period between 1989 and 1996, it accounted for more than 25% of all ground fatalities (l\.fark et al., 2003). In the past 15 years, the safety of retreat mining operations has greatly improved. l\.fark (2009) explains three steps promoted by l\1SHA and NIOSH for safer pillar recovery:1) Global stability through proper pillar design2) Local stability through proper roof support3) Worker safety through proper section managementThe ARJ\1PS and Lal\.fodel (Heasley, 1998) programs have been playing an important role in guiding mine operators in designing pillars to ensure the global stability of a retreat panel."

Jan 1, 2010

Study on Preparation and Gel Performance of High Purity Montmorillonite In order to research the colloidal and thixotropic performance of the inorganic gel prepared by high purity montmorillonite, this study uses the moderate grade bentonite ores from Weifang (China) as raw material. Two-stage hydrocyclone classification was applied to obtain the high purity montmorillonite with its content of 94.8 per cent. In contrast to other methods of montmorillonite purification, two-stage purification by hydroclone has the advantages of larger throughput and easily achieving auto-control in industry, and purified products with different montmorillonite content can be obtained by this method. And then the inorganic gel was prepared by the prepared high purity montmorillonite and its colloidal and thixotropic performances by measuring the flowability and thixotropy were further studies. Research results show that the inorganic gel has plastic body liquidity, the viscosity decreases with the increase of the shear rate, the static and dynamic shearing stress values are 33.98 Pa and 91.89 Pa, respectively, and the thixotropic value is 95.2 dyne+s/cm2, which indicates that it has preferable colloidal and thixotropic performance. Montmorillonite inorganic gel prepared by bentonite with high montmorillonite content and low-layer charge has better gel performance.

Sep 13, 2010