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Perspectives of chemical metallurgy fundamentals in slag innovation
By S Lee, I Sohn
The ferrous and non-ferrous metallurgical industries have been utilising slags, fluxes and mattes for process optimisation and quality improvements at high temperatures. Understanding the fundamentals
Jun 19, 2024
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A phenomena-based model to investigate the possibility of scrap melting in an Open Slag Bath Furnace (OSBF) for green ironmaking
By S van der Sluijs, M van Ende, Y Tang, A Emami
This paper presents a phenomena-based model for investigating the possibility of scrap melting in an Open Slag Bath Furnace (OSBF) for green ironmaking. The goal of this study is to enhance the circul
Jun 19, 2024
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Phase diagram study and thermodynamic modelling of the CaO-TiO2- CaF2 system
By J Bang, I-H Jung
Ti is an important constituent for steels and superalloys. During the continuous casting process and ElectroSlag Remelting process (ESR), Ti in molten steel and superalloy can have chemical reactions
Jun 19, 2024
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Effect of alumina on microstructures of iron ore sinters from the perspective of the phase equilibria of the CaO-SiO2-Fe2O3-Al2O3 system
By A Takahashi, Y Uchisawa, M Hayashi, T Watanabe, M Susa
Owing to the deterioration of iron ore, the Al2O3 concentration in iron ore increases, and thus it is important to investigate the effect of increment in Al2O3 concentration on the microstructures of
Jun 19, 2024
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An investigative study on the interfacial behaviour of waste graphite resource with liquid iron
By S Udayakumar, S Biswal, N Sarmadi, V Sahajwalla, F Pahlevani
Recent times have witnessed a notable momentum in the interest surrounding technology dedicated to harnessing waste as valuable resources, prompted by the mounting challenges posed by waste accumulati
Jun 19, 2024
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Transient slag behaviour in the Direct Reduced Iron (DRI) and scrapbased Electric Arc Furnace (EAF) process – case study for high and low-grade DRI input
By S K. Panda, M A. Van Ende, S Chatterjee
Tata Steel Netherlands (TSN) aims to reduce its CO2 emissions by 35–40 per cent by 2030 and become CO2 neutral by 2045. A first step to reach these targets is via the utilisation of an Electric Arc Fu
Jun 19, 2024
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Process modelling and high-throughput thermochemical calculations using ChemApp for Python
By F Tang, Ö K. Büyükuslu, M Baben, S Petersen
GTT-Technologies’ ChemApp for Python was developed to provide a powerful, easy to use interface to ChemApp for a programming language highly popular with scientists and engineers. It is used, for inst
Jun 19, 2024
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Assessment of phase evolution in CaO–MgO–Al2O3–SiO2 system with varied Al2O3/SiO2 ratio using in situ high-temperature Raman spectroscopy and X-ray scattering
By G King, Q Shu, W Cao, F Gyakwaa, H Singh, S Wang, M Huttula, T Fabritius
Metallurgical slag, such as refining slag, is essential to enhance or promote steel cleanliness. The CaO–MgO–Al2O3–SiO2 system is the primary source of oxides-based inclusions. It plays a vital role i
Jun 19, 2024
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Fluxing options and slag operating window for Metso’s DRI smelting furnace
By K Vallo, T Haimi, J Pihlasalo, J Hamuyuni, M Lindgren, F Tesfaye
Decarbonisation of the steel industry has recently attracted a lot of research and technological development. Most of the technological developments are centred around the replacement of blast furnace
Jun 19, 2024
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Ferroalloy extraction from a Zimbabwean chrome ore using a closed DC furnace
By S Bright, M J. Masamvu, E K. Chiwandika, S Dandi, S M. Masuka
The depletion of high-grade hard and lumpy chrome ores has forced Zimbabwean ferrochrome producers to resort to low-grade friable ores that have an average of 28 per cent fines against a set limit of
Jun 19, 2024
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Coupled phase diagram experiments and thermodynamic modelling of the CaO-SiO2-Ga2O3 system for Ga recycling
By I H. Jung, W O. Choe
Gallium (Ga)-containing compounds such as Gallium Arsenide (GaAs) and Gallium Nitride (GaN) are widely used in electronic devices due to their superior electro-optical properties and their usages incr
Jun 19, 2024
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Studying the smelting behaviour of bauxite residue pellets reduced by hydrogen using high temperature thermal analysis
By J Safarian, D Hariswijaya
Treating bauxite residue as an alternative source of metals for iron and aluminium industry is an approach to promote circular economy in metal industries. Reduction of metal oxides with H2-based proc
Jun 19, 2024
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Hy3 (Hy-cube) project – Hyundai Steel’s carbon neutral strategy
By H Kim, M J. Sun
In order to reduce carbon emissions from the steelmaking process and achieve carbon neutrality, global steel companies are establishing their own medium to long-term strategies and implementation plan
Jun 19, 2024
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Effect of solid-solved FeO and MnO on hydration of free MgO in steelmaking slag
By N Kado, T Iwama, R Inoue, S Ueda
Steelmaking slags are usually used as roadbed and civil engineering materials. However, the expansion phenomenon, which is caused by the volume expansion during hydration of free CaO and free MgO cont
Jun 19, 2024
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Solubility of nitrogen and inclusion characteristics in high aluminium steels
By M M. Pande, M Ishfaq
The effect of aluminium on nitrogen solubility was investigated by equilibrating melt comprising master alloy of Fe-Al with pure electrolytic iron in a controlled atmosphere (pure argon) at 1873 K. Ni
Jun 19, 2024
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Research on in situ recovery technology of hot-dip galvanised dross
By X Li, R Chu, X Deng
The hot-dip galvanising industry is the largest consumer of zinc, with over 40 per cent of the world’s total annual production of zinc used for galvanised steel. The dross generated in the hot-dip gal
Jun 19, 2024
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Flux smelting behaviour of pre-reduced Mn ore by hydrogen at elevated temperatures
By P Kumar, J Safarian
Understanding how ore interacts with flux particles at elevated temperatures to create molten slag is crucial since it governs the dynamics of a chemical reaction. This study explores the smelting beh
Jun 19, 2024
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Effects of FeO/SiO2 ratio and optical basicity on viscosity and melt structure of FeO–SiO2–Al2O3–CaO–MgO–Cr2O3 melts
By C Samuelsson, Q Shu, A Lennartsson, F Gyakwaa, A Andersson, J Isaksson
The physico-chemical property, viscosity, is essential for pyrometallurgical processes and influences the settling rate of valuable metal droplets in slag, affecting the metal recovery. The copper sla
Jun 19, 2024
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Analysis of the melting behaviour of CaF2-free welding fluxes using hot thermocouple technique
By S Basu, S L. A Gowravaram
CaF2 has been a common constituent in a wide variety of welding fluxes, including those used for submerged arc welding (SAW). The widespread use of CaF2 stems from its role in lowering the liquidus te
Jun 19, 2024
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Chemical- and micro-analytical techniques for molten slags, mattes, speisses and alloys
By E Jak, P Hayes, J Chen
The paper provides an overview of the various analytical and microanalytical techniques currently in use to characterise the outcomes of pyrometallurgical processes, examining the advantages and limit
Jun 19, 2024