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Modern Management Systems for Higher Margins By Malcolm Roberts, Catalyst for Corporate Performance Ltd Malcolm Roberts put the case for changing systems in order to change behaviours and attitudes and improve productivity. ""The key to lifting margins is changing systems."" A system is anything that drives ways of doing things. Sometimes these are formal, and documented, and sometimes they are not. Improving productivity The way to dramatically improve performance is to use the systems. Roberts stressed that if systems and processes are under control, the benefits of automation are huge. If they are not, the benefit of automation will be lost. To improve productivity, you need to: ò identify what to change in the process, ò use the proven methodology to systematically improve the process, and ò change what people do - change work practices.

Jan 1, 1997

In both surface and underground coal mines, the detection of geological structures ahead of workings is recognised as being fundamental to the efficient operation of the mine. Mining into zones of unexpected structures has a drastic effect on a mine's productivity. For the prediction of structures, geophysical methods can be applied from the air, from the ground surface, from boreholes and from underground workings. There are several improvements to report in the geophysical methods being developed for these purposes. These include developments in three-dimensional seismic reflection surveying, cross-hole seismic reflection methods and radar systems. The recent development of the radio imaging method for use in underground mine workings will complement existing in-seam seismic methods. Geophysical techniques for use in horizontal boreholes are also under development.

Jan 1, 1988

This paper provides an overview of the future for underground thick seam coal mining in Australia. It reviews the available and anticipated mining systems and technologies which may be adopted to mine coal seams of greater than 4.5 m thickness, together with an assessment of the likely technological and operational risks and challenges involved. This overview of mining systems is presented in the context of both current and recently completed research projects funded through the Australian Coal Association Research Program (ACARP). The projects have been joint investigations between The University of New South Wales Mining Research Centre (UMRC) and the Centre for Mining Technology and Equipment (CMTE). Outcomes from the projects have included an appraisal and classification of underground thick seam reserves in Australia and their suitability for each mining method.

Jan 1, 2000

Interrelated data for five fundamental features of production processes would help promote the- development of the discipline and profession of extractive metallurgy. The features are the input materials, the products, equilibria, kinetics" and movement of materials within the reactor. Aspects of overall process performance that could be developed in these terms include quantitative comparison of reactor engineering options, process dynamics, interruptions to operations, and recycling. The ability to be able to forecast these and other aspects of process performance would be valued by most metallurgists. Although data have been reported for each of these aspects they have been more relevant to process economics than process fundamentals. The data have not often been interrelated via the fundamental features for a particular raw material-process system; nor have ~ similar data been related for different systems.

Jan 1, 1986

Perseverance Mine is a part of Leinster Nickel Operation (LNO), a fully owned division of Western Mining Corporation (WMC). The town of Leinster is located 370 kilometres north west of Kalgoorlie. LNO operates an underground gold mine and mill at Agnew, 30 kilometres west of the town in addition to two nickel mines and a mill 15 kilometres east of Leinster. Both the Perseverance and Rocky's Reward nickel orebodies are mined by open pit and underground methods.The Perseverance orebody was discovered in the early-1970s. Decline development commenced in 1977 and the first ore was milled in 1978. The shaft sink started in 1979. The shaft was comissioned in 1983, four years after sinking commenced. The mine was placed on care and maintenance in 1986 and purchased in January 1989 by WMC.

Jan 1, 1992

The word "mine" means different things to different people. To a professional in the mining industry, it may mean trucks and shovels, overburden dumps, headframes, mill buildings, and the other conventional nuts and bolts that constitute an operating mine. To an environmental- ist it may mean bulldozed trees and tailings dams. To a mining engineer who has spent a significant proportion of his career in mine and prospect evaluation, it can mean a hole in the ground with a liar at the top. The liar in this case is frequently not so through design but through ignorance. The purpose of this paper is to contribute in a small way to en- lightening that ignorance. In doing so, it will foster more effective deployment of the pool of risk capital available to the industry.

Jan 1, 1982

A new two-metre column self-heating test procedure has been developed at the University of Queensland, which clearly shows the hot spot development phases that take place in bulk coal self-heating. The column results provide a more reliable indication of the self-heating propensity of coal than small-scale index tests. At the same time, off-gas evolution patterns associated with hot spot development are obtained, including the recognition of hydrogen evolution from oxidation at temperatures less than 80¦C. Subtle differences in off-gas evolution from self-heating between gassy and gas-drained coal are also apparent. This new approach to coal self-heating assessment offers an opportunity to further the understanding of the complexities of spontaneous combustion and will enable more accurate risk assessment for the coal industry.

Jan 1, 2005

By K Kellett, A V. Metzner

From its discovery in 1845 ion exchange has continually improved technically to an extent where it is now in wide use commercially in many industries including mining and environmental. Purity Systems Inc. (PSI) has made advances in the development of metals capture materials such that metals recovery using the PSI patented technology is now a viable economic process for many previously rejected applications. PSI, in conjunction with Ammtec Limited, have developed cost effective advanced processes and systems.The presentation will introduce the chemistry behind the materials and its relevance to the chelation and ion exchange methods. The applicability of the PSI resin technology to copper, cobalt and nickel recovery and the engineered systems options available will be discussed as well as piloting at Titan Resources NL Radio Hill mine at Karratha in Western Australia.

Jan 1, 2002

By M D. Boscardin, P A. Roy

The North Shore Connector Project for the Port Authority of Allegheny County involves TBM tunnelling twin light rail tunnels through cohesive soils and rock under the Allegheny River and a narrow city street. Along the tunnel alignment are a listed historic building on shallow foundations as well as modern buildings on deep foundations; one major office block was actually constructed directly over the alignment during the latter phases of design process. This paper provides an overview of the general site conditions, tunnel design and the technical basis for excavation support and tunnelling decisions. Deformation limits, ground improvement, monitoring and mitigation plans are also discussed. Project construction has now commenced and a brief summary of progress to date is included in this paper; this will be updated for the presentation to be made in Melbourne.

Jan 1, 2008

By Sheridan GD

Fifteen samples 'of clays and shales from the Adelaide area were selected from a total of 84 as representing material of possible value for the manufacture of light-weight aggregate. A detailed examination of the bloating. characteristics of these revealed four likely to be suitable. for expansion.' in a rotary kiln. One of these, a Tapley. Hill shale., was-fired in an 8 in. diameter rotary kiln, but con-tinuous bloating without ring formation in the kiln was not achieved. Steam,,-oxygen,, sulphur dioxide and carbon dioxide have been, suggested. as the agents of bloating. An examina-tion of .. the evidence : `leads to the conclusion that carbon dioxide derived from. carbonate minerals is likely to be the principal bloating agent. Attempts to bloat clays by the addition of mica were.not successful.

Jan 1, 1963

The treatment of beach sands in'' the Bunbury/Capel' area for the extraction of ilmenite is a very recent development in the mining industry in'J7estern Australia. Nevertheless since the commencement of production in 1956, ilmenite has become the sixth most important mineral produced. The increasing world recognition of W.A. as a major' Iiroducer of ilmenite is due primarily ' to its low chromic oxide. ; (Cr203 content,, 0,03% to 0.04%, combined with a medium to high grade TiO2 content, 54% - 6 , supported by large reserves, a'. stable government with close access to good shipping facilities.. Ilmenite is produced from-these deposits at low-costs, enabling the industry to compete on world markets despite high rates for sea freights because of the distance from.major markets.

Jan 1, 1964

By I P. W Chau

Construction of twin stacked railway tunnels through mixed ground conditions in the heavily populated urban environment of Hong Kong, including tunnelling in poor ground conditions, with low cover and under or adjacent to sensitive structures with minimal impact was the challenge presented by the tunnelling section of the Kowloon Southern Link project. This paper details how twin 1.1 km tunnels of 7.0 m internal diameter were driven by Mixshield tunnel boring machine (TBM) in mixed ground through one of the exclusive shopping and hotel districts in Kowloon. The paper addresses the challenges required to be considered and managed for the success of the project, including ground conditions, TBM selection, Mixshield TBM operation, settlement monitoring and control, ground- borne noise and vibration, proximity to utilities, buildings, roads and operating railways.

Jan 1, 2008

Diamond bearing deposits are extremely low grade and require large bulk samples to be tested to determine the grade and quality of the stones. The semi portable plants, for treatment of these bulk samples, have followed the development of commercial processes for diamond concentration. These processes included jigs and diamond pans, which have been largely supplanted by heavy media processes for primary concentration, due to the higher efficiencies in all size ranges. A number'of flowsheets including these processes are presented. The final recovery of diamonds from the bulk sample concentrates can be accomplished by rejigging, adherance to grease or by X-ray sorting. Flowsheets incorporating all the processes are presented. Two plants are described; one incorporating jigging, rejigging and hand sorting; the other using heavy media separation, and wet X-ray sorting.

Jan 1, 1984

In presenting size analysis data, one has the choice of various graphical techniques; each no doubt has been developed to highlight a particular aspect of the data. A frequency size distribution plot is used quite extensively to illustrate the importance of the finer size particles in iron ore granulation. However, the basis for such a plot is often not appreciated. As a result, cases of incorrect use can be cited. The aim of this paper is to extend the work of Alien (1981) and to provide, using examples and figures, a basic understanding of the implications of the various size distributions. A simplified method of presenting sizing data on a linear scale graph paper is presented and recommended. This involves a simple construction of a histogram of mass fraction versus particle size (in geometric progression).

Jan 1, 1992

This is a brief introduction of a sewer pipeline constructed with a pipe jacking method in combination with a 1 200 mm finished inner diameter tunnel boring machine developed for the first time in Japan. The pipeline is located under a national highway running through a densely built urban area and is 185.7 m long and 2.9 m to 3.7 m deep from the ground surface. The geological features along the pipeline show mostly slate and partly silt. The pipeline was constructed with a newly developed multi-application type tunnel boring machine equiped with a fluid transport system. The construction consisted of tunneling by a tunnel boring machine followed by pipe jacking operations. The excavated materials were dis- charged off the tunnel by a fluid transport System.

Jan 1, 1987

Gold at Renco occurs in association with pyrite, pyrrhotite, chalcopyrite and quartz and is confined to a series of brittle fractures and fault breccias (reefs) preferentially developed within an anastomosing ductile shear zone. During late Archaean crustal movements both the orebody and the enclosing host rocks were deformed within a series of east-north-east striking, southerly dipping, shear zones. The reefs within these shear zones are now texturally different to those away from the shear zones, and this difference is reflected by differences in the way the gold is distributed in the two reef types. These differences are not taken irto account by the software package currently being used to generate kriged plans of gold grade and reef thickness and this may explain some of the inaccuracies found in these plans.

Jan 1, 1990

By Ogilvie M

South Bulli is the oldest and largest underground coal mine in Australia. Two longwall units are in operation and current production is 2.5 to 3 million tonnes of run of mine product per year with a workforce of 600. Prior to 1984 a workforce of around 1,200 produced 1.5 million tonnes. Advances in technology can. of course, account for some of this gain, but the changes made in the human resources area are also seen as playing a major role in South Bulli emerging as a reasonably stable operation.The human resources strategy adopted recognises the value of the workforce and is aimed at not only fostering cooperation as all levels, but also making employees aware of the direct contribution they can make to the success of the enterprise.

Jan 1, 1991

During the past five years there has been a transformation in the operating costs which apply to narrow vein mining. Mechanised methods including sublevel uphole retreat and narrow vein cut and fill are now proven. Other methods, such as vein mining by horizontal drilling from a raise platform are currently being tried in Australia.The important factors which affect the cost and appropriateness of each method include: ore continuity, the planarity of the wall contacts, relative hardness of ore and wall rocks and the dip bf the deposit.Drawing on current operating costs from a number of mines and on recent feasibility studies, a methodology for estimating the costs of narrow vein mining is presented. These costs are then placed in their economic context with regard to ore grade and mining rate.

Jan 1, 1993

The microstructures exhibited by ilmenite in its association with other oxide minerals have been the subject of a number of papers, the most comprehensive of which is that by Ramdohr. The following observations in some degree extend his conclusions. They are based upon a study of about sixty specimens of "massive" ilmenite and titaniferous ores from a number of wIdely 'scattered Australian localities. Specimens of this character proved much rarer than was expected. The collection was gathered together through the generous aid of the University Geological Departments, Geological Surveys, and Natural History Museums of the several States of the Commonwealth, all of which contributed such specimens of local origin, as they possessed. Special thanks are due to Dr. E. S. Simpson, of Western Australia, who made available several highly interesting specimens, together with his...

Jan 1, 1938

Pan Australian Mining lid installed a milling and gold leaching plant designed to process 2 million tonnes per annum of breccia sulphide ore. This plant was commissioned in January 1989. Since commissioning, increased ore reserves have been established and the plant has been expanded by the addition of one ball mill and several tanks to increase the design capacity to 3 million tonnes per annum. This additional plant was commissioned in May 1990, bringing the total number of mills up to three, each 4.5 m diameter x 7 m long. The paper details how milling rates have been increased at the expense of grind size to increase the capacity of the original plant from 2 million to 3.1 million tonne per year rate before the additional ball mill was Commissioned.

Jan 1, 1991